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At least 1,153 records · Page 64

Experiments on the stability of various water-lubricated fixed geometry hydrodynamic journal bearings at zero load

Hydrodynamic journal bearing stability tests were conducted with 1.5 in. diameter, 1.5 in. long fixed geometry bearings in water at 80 F with zero load. Five fixed geometry bearings were rated in order of diminishing stability as follows: (1) three-tilted-lobe bearing (offset factor of 1.0), (2) herringbone-groove bearing, (3) one-segment, three-pod, shrouded Rayleigh-step bearing, (4) three-tilted-lobe journal with axial grooves (offset factor of 1.0) mated with a plain bearing, and (5) three-centrally-lobed bearing with axial grooves (offset factor of 0.5). The various parameters that affect the stability of each bearing configuration were investigated.

Schuller, F. T.↗

Stability of water-lubricated three-lobe journals mated with plain bearings at zero load

Tests were conducted with plain bearings running with three types of three-lobe journals. The bearings, with a nominal 3.8-centimeter (1.5-in.) diameter and L/D of 1, were tested at 300 K (80 F) under stable conditions to 5400 rpm. The lobed configurations tested, in order of diminishing stability, were a tilted-lobe journal with grooves, a tilted-lobe journal without grooves, and a centrally lobed journal without grooves. A previously tested three-tilted-lobe bearing with grooves, running with a plain journal, was somewhat more stable than the tilted-lobe or centrally lobed journals.

Schuller, F. T.↗

Analysis of oil lubricated, fluid film, thrust bearings with allowance for temperature dependent viscosity

A preliminary design study was performed to seek a fluid-film thrust bearing design intended to be part of a high-speed, hybrid (rolling element/fluid film) bearing configuration. The base line used is a design previously tested. To improve the accuracy of theoretical predictions of load capacity, flow rate, and friction power loss, an analytical procedure was developed to include curvature effects inherent in thrust bearings and to allow for the temperature rise in the fluid due to viscous heating. Also, a narrow-groove approximation in the treatment of the temperature field was formulated to apply the procedure to the Whipple thrust bearing. A comparative trade-off study was carried out assuming isothermal films; its results showed the shrouded-step design to be superior to the Whipple design for the intended application. An extensive parametric study was performed, employing isoviscous calculations, to determine the optimized design, which was subsequently recalculated allowing for temperature effects.

Pan, C. H. T.↗

Experimental load capacity and power loss of herringbone grooved gas lubricated journal bearings.

Load capacity, attitude angle, and power loss were determined for 1-1/2-in.-diam herringbone grooved journal bearings operating in air to speeds of 60,000 rpm. Results showed that groove-to-ridge-clearance ratios of 2.0 to 2.4 give a greater load capacity than do ratios outside this optimum range. Agreement with a small-eccentricity pressure perturbation theory was good for groove-to-ridge-clearance ratios in the optimum range. Power loss, relative to that calculated for a plain bearing of the same dimensions, did not vary widely for the range of geometric variables used. Relative power loss generally increased with speed and was generally comparable to that for a plain bearing.

Cunningham, R. E.↗

Lubrication with sputtered MoS2 films.

Sputtered MoS2 films (2000-6500 A) were deposited on highly polished metal surfaces. These films have a low coefficient of friction (0.03-0.04) at speeds of 40-80 rpm and loads of 250-1000 grams. At loads of 250 grams the wear lives are over 0.5 million cycles, but at 1000 gram loads, it decreases to 38,000 cycles. Friction experiments and tensile tests have indicated that sputtered films have a strong adherence to metal surfaces. Electron transmission, diffraction and scanning electron microscopy show that these films have an extremely small particle size, less than 30 A in diameter, and are very dense and free from observable pinholes. The high kinetic energy of these sputtered species, the submicroscopic particle size and the sputter-etched substrate surface is responsible for strong adhesion and cohesion of the sputtered film.

Spalvins, T.↗

Lubrication with sputtered MoS2 films.

Sputtered MoS2 films (2000-6500 A) were deposited on highly polished metal surfaces. These films have a low coefficient of friction (0.03-0.04) at speeds of 40-80 rpm and loads of 250-1000 grams. At loads of 250 grams, the wear lives are over 0.5 million cycles, but at 1000 gram loads, it decreases to 38,000 cycles. Friction experiments and tensile tests have indicated that sputtered films have a strong adherence to metal surfaces. Electron transmission, diffraction, and scanning electron microscopy show that these films have an extremely small particle size less than 30 A in diameter and are very dense and free from observable pinholes.

Spalvins, T.↗

Optical interferometry study of film formation in lubrication of sliding and/or rolling contacts

Seventeen fluids of widely varying physical properties and molecular structure were chosen for study. Film thickness and traction were measured simultaneously in point contacts by interferometry, from which a new theory of traction was proposed. Film thickness was measured in line contacts by interferometry and electrical capacitance to establish correlation between these two methods. An interferometric method for the absolute determination of refractive index in the contact zone was developed and applied to point contact fluid entrapments. Electrical capacitance was used to study the thickness and properties of the soft surface film which sometimes forms near a metal-fluid interface.

Stejskal, E. O.↗

Effect of lubricant extreme pressure additives on rolling element fatigue life

The effects of surface active additives on rolling-element fatigue life were investigated with the five-ball fatigue tester at conditions where classical subsurface initiated rolling-element fatigue is the sole mode of failure. Test balls of AISI 52100, AISI M-50, and AISI 1018 were run with an acid-treated white oil containing either 2.5 percent sulfurized terpene, 1 percent didodecyl phosphite, or 5 percent chlorinated wax. In general, it was found that the influence of surface active additives was detrimental to rolling-element fatigue life. The chlorinated-wax additive significantly reduced fatigue life by a factor of 7. The base oil with the 2.5 percent sulfurized-terpene additive can reduce fatigue life by as much as 50 percent. No statistical change in fatigue life occurred with the base oil having the 1 percent didodecyl-phosphite additive. The additives used with the base oil did not change the ranking of the bearing steels where rolling-element fatigue life was of subsurface origin.

Parker, R. J.↗

Externally pressurized gas-lubricated journal bearings with herringbone grooves - Load capacity and stability analysis.

A small eccentricity analysis was performed to predict load capacity and stability. Numerical results were obtained for a range of feeding parameter, pressure ratio, groove length and orifice recess volume for compressibility numbers from 0 to 50. These results were obtained from a digital computer program. Results showed that the addition of herringbone grooving to an externally pressurized bearing increases stability, but reduces load capacity at low compressibility numbers. A fully-grooved bearing is more stable than a partially-grooved bearing. Orifice recesses reduce stability, especially at high compressibility numbers.

Fleming, D. P.↗

Evaluation of chromium oxide and molybdenum disulfide coatings in self-acting stops of an air-lubricated Rayleigh step thrust bearing

Two coatings for a Rayleigh step thrust bearing were tested when coasting down and stopping under self-acting operation in air. The thrust bearing had an outside diameter of 8.9 cm (3.5 in.), an inside diameter of 5.4 cm (2.1 in.), and nine sectors. The load was 73 N (16.4 lbf). The load pressure was 19.1 kN/per square meter (2.77 lbf/per square inch) on the total thrust bearing area. The chromium oxide coating was good to 150 stops without bearing deterioration, and the molybdenum disulfide coating was good for only four stops before bearing deterioration. The molybdenum disulfide coated bearing failed after nine stops.

Nemeth, Z. N.↗

Effect of cavitation on fluid stability in polymer thickened fluids and lubricants

The effects of cavitating flow on the polymeric additives used in functional fluids are described. A comparison of thermal and mechanical stability tests for these polymer solutions show distinct differences in the machanism of the polymer degradation. The thermal degradation tests appear to cause an unzippering or depolymerization type of reaction in which there is no particular selectivity based on molecular weight. The mechanical degradation of these fluids appears to be based on molecular weight. Measurements of molecular weight distributions during mechanical degradation show that for a given level of intensity only molecules above a certain minimum size are degraded. The effects of ultrasonic radiation on polymer degradation are reported. Tests were conducted to demonstrate the mechanism of mechanical polymer degradiation in an orifice. A more severe test than the orifice test in which two tapered roller bearings loaded against each other produce the mechanical breakdown is discussed.

Duda, J. L.↗

Analysis of an all-metallic resilient-pad gas-lubricated thrust bearing

A resilient-pad gas thrust bearing that does not contain any elastomers in the bearing assembly is described and analyzed. The bearing consists of sector-shaped pads mounted asymmetrically on resilient foil beams. The effects of bearing design parameters on performance are shown. Performance of a resilient-pad bearing is compared with that of a pivoted-pad bearing.

Anderson, W. J.↗

Study to define behavior of liquid lubricants in an elastohydrodynamic contact

The spectra of an ester and a saturated hydrocarbon polymer were obtained at pressures ranging from ambient to 2 GN/sq m (20 kilobar) and at temperatures between ambient and 180 C in absorption and between 150 C and 210 C in emission. To simulate contact conditions the fluids were contained in the tiny sample volume of a diamond cell, i.e., the hole in a metal spacer separating two diamonds pressed against each other in a nut crackerlike arrangement. Pressures could be deduced from bandshifts and states of aggregation from bandwidths in the fluorescence spectrum of a ruby crystal immersed in the fluids. An infrared Fourier transform spectrometer was used with attachments specially designed to analyze the radiation passed through the sample and both diamonds (absorption technique) or the radiation emanating from the heated sample and passing through only one diamond (emission technique). The latter technique is applicable to operating EHD contacts. Spectral changes pointing to possible glass transitions and composition changes were observed. Emission and absorption spectra were generally equivalent. Some emission bandshapes appear to be temperature sensitive enough to be useful as internal temperature probes.

Lauer, J. L.↗