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At least 1,153 records · Page 64

Performance deterioration based on simulated aerodynamic loads test, JT9D jet engine diagnostics program

An engine was specially prepared with extensive instrumentation to monitor performance, case temperatures, and clearance changes. A special loading device was used to apply known loads on the engine by the use of cables placed around the flight inlet. These loads simulated the estimated aerodynamic pressure distributions that occur on the inlet in various segments of a typical airplane flight. Test results indicate that the engine lost 1.3 percent in take-off thrust specific fuel consumption (TSFC) during the course of the test effort. Permanent clearance changes due to the loads accounted for 1.1 percent; increase in low pressure compressor airfoil roughness and thermal distortion in the high pressure turbine accounted for 0.2 percent. Pretest predicted performance loss due to clearance changes was 0.9 percent in TSFC. Therefore, the agreement between measurement and prediction is considered to be excellent.

Stromberg, W. J.↗

Effects of static tensile load on the thermal expansion of Gr/PI composite material

The effect of static tensile load on the thermal expansion of Gr/PI composite material was measured for seven different laminate configurations. A computer program was developed which implements laminate theory in a piecewise linear fashion to predict the coupled nonlinear thermomechanical behavior. Static tensile load significantly affected the thermal expansion characteristics of the laminates tested. This effect is attributed to a fiber instability micromechanical behavior of the constituent materials. Analytical results correlated reasonably well with free thermal expansion tests (no load applied to the specimen). However, correlation was poor for tests with an applied load.

Farley, G. L.↗

JT9D performance deterioration results from a simulated aerodynamic load test

The results of testing to identify the effects of simulated aerodynamic flight loads on JT9D engine performance are presented. The test results were also used to refine previous analytical studies on the impact of aerodynamic flight loads on performance losses. To accomplish these objectives, a JT9D-7AH engine was assembled with average production clearances and new seals as well as extensive instrumentation to monitor engine performance, case temperatures, and blade tip clearance changes. A special loading device was designed and constructed to permit application of known moments and shear forces to the engine by the use of cables placed around the flight inlet. The test was conducted in the Pratt & Whitney Aircraft X-Ray Test Facility to permit the use of X-ray techniques in conjunction with laser blade tip proximity probes to monitor important engine clearance changes. Upon completion of the test program, the test engine was disassembled, and the condition of gas path parts and final clearances were documented. The test results indicate that the engine lost 1.1 percent in thrust specific fuel consumption (TSFC), as measured under sea level static conditions, due to increased operating clearances caused by simulated flight loads. This compares with 0.9 percent predicted by the analytical model and previous study efforts.

Stakolich, E. G.↗

Mass-loading and diffusion-loss rates of the Io plasma torus

Limits to the mass-loading and diffusion-loss rates of ions in the Io plasma torus have been calculated on the assumption that observed optical emissions are controlled by electron-ion collisions. Calculations of the yield of emission from the vicinity of Io limit the mass-loading rate to the order of 10 to the 27th per s for S II or O II, on the grounds that electron-excited emissions associated with the location of Io have not been observed in the optical spectrum. This mass-loading limit is dependent on the assumptions that Io is the source of torus particles and that most of the neutral atoms are converted to ions within 1 R(J) of Io. According to the calculations presented below, the observed partitioning of sulfur ion species in the hot torus at the time of Voyager 1 encounter indicates that the diffusion-loss time of the ions is of the order of 1/D = 100 days. The two results limiting the mass-loading and diffusion-loss rates are compatible and suggest that the energy required to maintain the observed radiated power cannot be supplied by acceleration of ions formed at Io in Jupiter's rotating magnetic field.

Shemansky, D. E.↗

Effects of truncation of a predominantly compression load spectrum on the life of a notched graphite/epoxy laminate

Constant amplitude and transport wing spectrum compressive loading tests were used to explore the fatigue behavior of a notched, graphite/epoxy T300/5208 laminate specimen. Results indicate that (1) the amount of buckling near the notch allowed in the tests significantly affected fatigue life; (2) load spectrum truncation at either high or low ends produced lives greater than those obtained for the baseline complete-spectrum test, but with greater impact at the high-load end; and (3) the predictions of the Palmgren-Miner cumulative damage theory were found to always be far longer than those obtained in the spectrum loading tests.

Phillips, E. P.↗

JT9D performance deterioration results from a simulated aerodynamic load test

This paper presents the results of testing to identify the effects of simulated aerodynamic flight loads on JT9D engine performance. The test results were also used to refine previous analytical studies on the impact of aerodynamic flight loads on performance losses. To accomplish these objectives, a JT9D-7AH engine was assembled with average production clearances and new seals as well as extensive instrumentation to monitor engine performance, case temperatures, and blade tip clearance changes. A special loading device was designed and constructed to permit application of known moments and shear forces to the engine by the use of cables placed around the flight inlet. The test was conducted in the Pratt and Whitney Aircraft X-Ray Test Facility to permit the use of X-ray techniques in conjunction with laser blade tip proximity probes to monitor important engine clearance changes. Upon completion of the test program, the test engine was disassembled, and the condition of gas path parts and final clearances were documented. The test results indicate that the engine lost 1.1 percent in thrust specific fuel consumption (TSFC), as measured under sea level static conditions, due to increased operating clearances caused by simulated flight loads. This compares with 0.9 percent predicted by the analytical model and previous study efforts.

Stakolich, E. G.↗

Design detail verification tests for a lightly loaded open-corrugation graphite-epoxy cylinder

Flat corrugated graphite-epoxy panels were tested in compression to verify selected design details of a ring-stiffened cylinder that was designed to support an axial compressive load of 157.6 kN/m without buckling. Three different sizes of subcomponent panels, with the same basic corrugation geometry, were tested: (1) 60.96-cm-long by 45.72-cm-wide panels to evaluate the local buckling strength of the shell wall design; (2) 91.44-cm-long by 45.72-cm-wide panels to evaluate a longitudinal joint and the load-introduction method; and (3) 254.0-cm-long by 91.44-cm-wide panels with four simulated-ring stiffeners to evaluate the ring-attachment method. The test results indicate that the modified shell-wall design, the longitudinal joint, the load-introduction method, and the stiffener-attachment method for the proposed cylinder have adequate strength to support the design load.

Davis, R. C.↗

A root-mean-square approach for predicting fatigue crack growth under random loading

A method for predicting fatigue crack growth under random loading which employs the concept of Barsom (1976) is presented. In accordance with this method, the loading history for each specimen is analyzed to determine the root-mean-square maximum and minimum stresses, and the predictions are made by assuming the tests have been conducted under constant-amplitude loading at the root-mean-square maximum and minimum levels. The procedure requires a simple computer program and a desk-top computer. For the eleven predictions made, the ratios of the predicted lives to the test lives ranged from 2.13 to 0.82, which is a good result, considering that the normal scatter in the fatigue-crack-growth rates may range from a factor of two to four under identical loading conditions.

Hudson, C. M.↗

Shuttle tile environments and loads

This paper presents the Shuttle tile ascent environments and outlines the procedures used to convert these environments into tile loads. Testing which was performed to quantify or verify the loads is also discussed, along with the load combination rationale. The discussion of the ascent environment is limited to the transonic/supersonic portion of the mission since mechanical design loads occur during this time, and to specific regions of the vehicle, in particular those regions in which undensified critical (black) tiles are located.

Muraca, R. J.↗

Assessment of the Shuttle Orbiter Thermal Protection System undensified tiles under mission dynamic loads

A description is provided of the results of a series of base driven random dynamic load tests of the Thermal Protection System (TPS). The results were used to insure the integrity of the undensified TPS prior to the first flight in the wing and mid-fuselage region. The number of specimens and the load ranges investigated were limited. Attention is given to the test specimens, the test procedure, a data analysis, and a discussion of the results. All specimens for both the wing and mid-fuselage regions survived an equivalent of 72 ascent missions and exhibited residual static strength greater than their original proof loads. These results indicate that the undensified tiles had sufficient strength to withstand ascent loads during the first flight.

Cooper, P. A.↗

Support of topographic and other loads on the moon and on the terrestrial planets

The existence of mascons on the moon indicates that the lunar elastic lithosphere can support substantial loads for about three billion years. Lunar topography also appears to be uncompensated. Observations of gravity on Mars show that the Tharsis uplift is only partially compensated. A number of authors have attributed this support to lithospheric flexure. In this paper it is shown that membrane stresses play an important role in the support of loads on the moon, Mars, and Mercury. For loads that have been expressed in terms of spherical harmonics analytical expressions for the degree of compensation are obtained as a function of the degree of the load. The results are compared with the observed dependence of the ratio of gravitational potential to topography on degree. It is also concluded that membrane stresses can support a significant ellipticity for a tidally despun planetary body.

Willemann, R. J.↗

Far-field radiation patterns of Y and T shaped arrays with Chebyshev loading

The far-field radiation patterns for Chebyshev loaded Y- and T-shaped array antennas are given for a number of cases. Included are full- and half-length loaded array arms. The goal of the investigation is to determine the effect of different Chebyshev loading arrangements on this type of array. It is found that in both the Y- and T-shaped arrays, the main lobes are defined by the shape of the array and that the level of the side-lobes is mainly dependent on the Chebyshev loading (that is, complete or partial).

Gabriel, A. K.↗

Buffet loads on shuttle thermal-protection-system tiles

This paper presents results of wind-tunnel and acoustic tests to investigate buffet loads on Shuttle Thermal-Protection-System (TPS) tiles, It also describes the application of these results to the prediction of tile buffet loads for the first shuttle flight into orbit (STS-I). The wind-tunnel tests of tiles were conducted at transonic and supersonic Math numbers simulating flow regions on the Orbiter where shock waves and boundary-layer separations occur. The acoustic tests were conducted in a progressive wave tube at an overall sound pressure level (OASPL) approximately equal to the maximum OASPL measured during the wind-tunnel tests in a region of flow separation. The STS-I buffet load predictions yielded peak tile stresses due to buffeting, that were as much as 20 percent of the total stress for the design-load case when a shock wave was on a tile.

Charles F. Coe↗

Effects of moisture, residual thermal curing stresses, and mechanical load on the damage development in quasi-isotropic laminates

This investigation demonstrates how moisture absorbed in (0/+ or - 45/90)s and (0/90/+ or - 45)s graphite epoxy laminates significantly alters the stress state and chronology of damage development along the laminate edge during static tension and tension-tension cyclic loading. Emphasis is placed on using reasonable approximations for wet and dry elastic properties, including out-of-plane properties (nu sub 23 and G sub 23), since these properties are required by finite element and shear lag models to predict the stress state at the laminate edge. Moisture was observed to alter the dry edge stress state in the 90-deg plies of the (0/+ or - 45/90)s laminate such that delaminations occurred at a lower load and transverse cracks occurred at a higher load. A model was developed which predicted the differences in loads required to initiate damage in the 90-deg plies of the two laminates in the wet and dry conditions. Although moisture can alter the chronology of damage development, the damage state in each laminate observed prior to fracture appeared to be independent of moisture content.

Kriz, R. D.↗

Space Shuttle solid rocket booster initial water impact loads and dynamics - Analysis, tests, and flight experience

A series of scale model tests, finite element dynamic response analyses and full scale segment tests have been performed for purposes of developing design criteria for the initial water impact loading conditions applied to the internal stiffener rings located in the aft skirt portion of the Space Shuttle Solid Rocket Booster (SRB). In addition, flight experience has yielded information relative to structural reinforcement requirements. This paper discusses the test and analysis methods and summarizes significant results. It is noted that, although scale model test data are valuable for identifying trends, they have shortcomings concerning definition of full scale design loads criteria. Also, the frequently used static equivalent loads definition approach is not applicable for this type impact loading condition applied to an aft skirt type structure. Various types of ring structural fixes, including the addition of selected types of foam, are presented as well as associated full scale segment test results. Depending on the type and contour shape of the foam, reductions on applied pressures and peak measured strains over 50 percent are noted.

Kross, D. A.↗

Analysis of aerothermal loads on spherical dome protuberances

Hypersonic flow over spherical dome protuberances was investigated to determine increased pressure and heating loads to the surface. The configuration was mathematically modeled in a time-dependant three-dimensional analysis of the conservation of mass, momentum (Navier-Stokes), and energy equations. A boundary mapping techique was used to obtain a rectangular parallelepiped computational domain, and a MacCormack explicit time-split predictor-corrector finite difference algorithm was used to obtain solutions. Results show local pressures and heating rates for domes one-half, one, and two boundary layer thicknesses high were increased by factors on the order of 1.4, 2, and 6, respectively. However, because lee-side pressure and thermal loads were reduced the two lower height domes did not experience any net increase in total loads. The total loads on the higher dome were increased by twenty-five percent. Flow over the lower dome was everywhere attached while flow over the intermediate dome had small windward and leeside separations. The higher dome had an unsteady windward separation region and a large leeside separation region. Trailing vortices form on all domes with intensity increasing with dome height. Discussions of applying the results to a thermally bowed thermal protection system are presented.

Olsen, G. C.↗

Supersonic loads due to shuttle-orbiter/external-tank attachment structures

A large variety of tests were conducted during development of the Space Shuttle to determine the strength, fatigue, and thermal characteristics of the thermal-protection system of the orbiter. The research and analysis carried out to accurately define and simulate the flow characteristics immediately ahead of the external tank attachment structures are described. The highest known acoustic pressure loads occur in these regions and tests to insure the ability of the titles to withstand these acoustic loads, plus those due to pressure gradient, were thought necessary. First flight-critical wind tunnel tests were therefore conducted in the Langley 8-Foot Transonic Pressure Tunnel (8-Ft. TPT), which simulated the time histories of Shuttle ascent loads on tile arrays bonded to structures which accurately duplicated those of the Shuttle. The time-varying free stream conditions were provided by controlling the deflection angle history of diffuser spoiler flaps in an automated way. Time histories of the critical load parameters imposed on the tile arrays in the tunnel are compared with those expected in flight.

Edwards, C. L. W.↗

Vibration response of geometrically nonlinear elastic beams to pulse and impact loading

The governing equations for the geometrically nonlinear deformation of elastic beams subjected to dynamic bending loads are developed and solved for various initial conditions. Of primary interest is the response to pulse loading and simulated impact. Both transient and several cycle solutions are generated for the free vibration response to pulse loading. The results obtained are compared to a first mode analysis approximation. A model is developed to simulate impact loading by the distribution of additional mass to the elastic system and subjecting it to a velocity pulse. The governing equations are solved using second order finite differences in space and time. The solutions obtained are in reasonable agreement with experimental results.

Liebowitz, H.↗