Residual Stress in the Surface Layer after Asymmetric Lapping
Abstract—The influence of asymmetric uninterrupted lapping on the residual stress in the surface layer of the workpiece is investigated, with a view to increasing product strength.
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Abstract—The influence of asymmetric uninterrupted lapping on the residual stress in the surface layer of the workpiece is investigated, with a view to increasing product strength.
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Results for the residual circulation in the stratosphere and lower mesosphere between September, 1991, and February, 1994, are presented.
The formation of ice on aircraft is a highly dynamic process during which ice will expand and contract upon freezing and undergoing changes in temperature. Finite Element Analysis (FEA) simulations were performed investigating the stress build up in a simplified case with uniform temperature changes between an idealized ice sample and acrylic substrate. These results were used to place strain gages on custom-built acrylic and aluminum specimens; these specimens were then placed in icing conditions such that ice was grown on top of the specimen. Tee rosettes were placed in two configurations adjacent to thermocouple sensors. It was hypothesized that the ice would expand on freezing and contract as the temperature of the interface returned to the equilibrium conditions. While results from the aluminum specimens matched this hypothesis, results from the acrylic specimens show a short period of contraction followed by a much larger expansion at the interface, indicating more complex ice growth thermodynamics than anticipated. Samples were observed to delaminate, and the data suggests that the residual strain is significant to the shedding of ice for in-flight applications.
It has been observed that 3D woven materials are highly susceptible to processes induced defects including tow misalignment, intratow and intertow cracking and/or voids. Adequate process modeling of 3D woven Polymer Matrix Composites (PMCs) is necessary to predict and estimate the effects of the manufacturing process on these defects. A preliminary step towards this is achieved with the commercial Finite Element Analysis (FEA) tool Abaqus complemented with written user subroutines to account for the effect of shrinkage and thermoelastic properties evolution as a function of the degree of cure of the bulk matrix phase in a 3D woven composite repeating unit cell (RUC). As a pathfinder, the process modeling framework is demonstrated on a simplified 3D woven RUC of an AS4/RIMR 135 system. Curing simulations are performed on the 3D woven RUC to observe the processing induced residual stresses. The results of the analysis show that high stress concentrations, present within the 3D intertow matrix bordering the binder tow, coincide with X-Ray computed tomography (X-Ray-CT) scan data depicting cracking in the same location
A study was performed to examine the effect of various broaching machining parameters on high temperature fatigue lives of a nickel-based Low Solvus High Refractory (LSHR) powder metallurgy disk alloy. The work was done to gain a better understanding of the effect of various broaching variables on the integrity and the durability of these fracture critical components. The influence of tool wear and broaching speed were examined in terms of their effect on residual stresses, cold work and surface roughness. These variables were shown to have a substantial effect on fatigue lives and the failure mode. The relationships between these parameters and fatigue crack initiation mechanisms are detailed. Statistical analyses evaluating these relationships are presented.
There are many opportunities to leverage agricultural resources on existing lands without interfering with production of food, feed, fiber, or forest products. In the recently developed advanced biomass feedstock commercialization vision, estimates of potentially available biomass supply from agriculture are built upon the U.S. Department of Agriculture’s (USDA’s) Long-Term Forecast, ensuring that existing product demands are met before biomass crops are planted. Dedicated biomass energy crops and agricultural crop residues are abundant, diverse, and widely distributed across the United States. These potential biomass supplies can play an important role in a national biofuels commercialization strategy.
A program of work has been undertaken to treat plutonium-residues wastes at Sellafield. These have arisen from past fuel development work and are highly variable in both physical and chemical composition. The principal radiological elements present are U and Pu, with small amounts of Th. The waste packages contain Pu in amounts that are too low to be economically recycled as fuel and too high to be disposed of as lower level Pu contaminated material. NNL and ANSTO have developed full-ceramic and glass-ceramic waste forms in which hot-isostatic pressing is used as the consolidation step to safely immobilize the waste into a form suitable for long-term disposition. We discuss development work on the glass-ceramic developed for impure waste streams, in particular the effect of variations in the waste feed chemistry glass-ceramic. The waste chemistry was categorized into actinides, impurity cations, glass formers and anions. Variations of the relative amounts of these on the properties and chemistry of the waste form were investigated and the waste form was found to be largely unaffected by these changes. This work mainly discusses the initial trials with Th and U. Later trials with larger variations and work with Pu-doped samples further confirmed the flexibility of the glass-ceramic. (authors)