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The paper outlines the work that has been accomplished at Langley Research Center (NASA) while investigating the effects of cryogenic environment on one-place multicomponent strain-gage balances. Particular emphasis is placed on cryogenic balances for use in the National Transonic Facility (NTF).
A procedure is presented that incorporates the influence of potential global damage conditions into the design process for minimum-mass wing-box structures. The procedure is based on mathematical-programming optimization techniques. Material-strength, minimum-gage, and panel-buckling constraints are introduced by penalty functions, and Newton's method with approximate second derivatives of the penalty terms is used as the search algorithm to obtain minimum-mass designs. A potential global damage condition is represented by a structural model with the damaged components removed. Example minimum-mass designs are obtained that simultaneously satisfy the constraints of the damaged and undamaged configurations of both graphite-epoxy and aluminum wing-box structural models. These examples are designed with and without the influence of potential damage conditions, and results indicate that for equal mass cases the residual strength of a damaged structure is higher when the influence of potential damage is properly included in the design from the outset. Results of these examples also identify the minimum structural mass increase required to increase residual strength levels.
The aeroelastic behavior of a transonic compressor rotor operated in the MIT Blowdown Compressor Facility has been examined by means of piezoelectric motion sensors at the base of each of the 23 blades. Excitation has been observed due to rotating stall, due to an incipient flutter, and due to the facility startup transient. A method has been found for determining the aerodynamic damping force by modal analysis of the blade motion. Application of this technique to the example of excitation by rotating stall has led to the conclusions that the blade loading decreases in the stall cell, and that the damping force on the blades in the clean flow is in phase with blade velocity but opposite it in sign, leading to a logarithmic decrement of 0.2. This method of force derivation has quite general applicability as it requires only blade motion data such as are routinely acquired with strain gages. It is argued that models are needed for aerodynamic damping which focus on the effects of near neighbors of a given blade, since flutter often results in large response of isolated blades or small groups of blades.
The paper presents the results of a recent investigation to determine the effects of wing leading-edge modifications on the high angle-of-attack aerodynamic characteristics of a low-wing general aviation airplane in the Langley Full-Scale Wind Tunnel. The investigation was conducted to provide aerodynamic information for correlation and analysis of flight-test results obtained for the configuration. The wind-tunnel investigation consisted of force and moment measurements, wing pressure measurements, flow surveys, and flow visualization studies utilizing a tuft grid, smoke and nonintrusive mini-tufts which were illuminated by ultra-violet light. In addition to the tunnel scale system which measured overall forces and moments, the model was equipped with an auxiliary strain-gage balance within the left wing panel to measure lift and drag forces on the outer wing panel independent of the tunnel scale system. The leading-edge modifications studied included partial- and full-span leading-edge droop arrangements as well as leading-edge slats.
Potential sources of error in the use of heated surface gages for separated-skin-friction measurement are studied. Emphasis is placed on the interpretation of local skin-friction measurements in two- and three-dimensional separated turbulent-shear flows before they are used to test the validity of current and proposed computer codes.
Tubes apply as displacement is registered by long armed, double-cantilever gage. Sharp points at ends of arms protrude through holes in tube walls and contact center of area of load applications. Method was devised for determining load point displacement accurately. No extraneous displacement fraction is present in measurement, and data-correction procedures are unnecessary.
Direct current is measured by lightweight, magnetically coupled transducer that weighs only 4 grams, without actually being wired into circuit under test. Miniature dc transducer has five windings: 2 for ac excitation inputs, 2 for dc control inputs, and 1 for feedback. Wire gages are selected for minimum size and weight. Size and number of turns of dc windings are selected according to dc current range to be measured.
Spinning flywheels within rotor can null imbalance forces in rotor. Flywheels axes are perpendicular to each other and to rotor axis. Feedback signals from accelerometers or strain gages in platform control flywheel speeds and rotation directions. Concept should be useful for compensating rotating bodies on Earth. For example, may be applied to large industrial centrifuge, particularly if balance changes during operation.
A miniature drag force anemometer is described which is capable of measuring unsteady as well as steady state velocity head and flow direction. It consists of a cantilevered beam with strain gages located at the base of the beam as the force measuring element. The dynamics of the beam are like those of lightly damped second order system with a natural frequency as high as 40 kilohertz depending on beam geometry and material. The anemometer is used in both forward and reversed flow. Anemometer characteristics and several designs are presented along with discussions of several applications.
Strength data, creep data and residual strength data after cyclic thermal exposure were obtained at temperatures from 78 K to 1144 K (-320 F to 1600 F). The influences of face thickness, core depth, core gage, cell size and thermal/stress exposure conditions on the mechanical design properties were investigated. A braze alloy and process was developed that is adequate to fully develop the strength of the honeycomb core while simultaneously solution treating and aging the Rene 41 fact sheets. New test procedures and test specimen configurations were developed to avoid excessive thermal stresses during cyclic thermal exposure.
The measurement and prediction of wing airloads for space shuttle orbiter 101 during approach and landing tests is discussed. Strain gage instrumentation, calibration, and flight data processing are covered along with wind tunnel and simulator results. The generation of theoretical predictions using the FLEXSTAB computer program is described, and the results are compared to experimental measurements.
A single ejector equipped with only one vector control jet and a diffuser flap was installed close to the leading edge of the strake of a one-fifth scale, semi-span model of the aircraft, without wing, canard, or tail surface. Tests of the system at a nozzle pressure ratio of 1.24 indicated a thrust augmentation of 1.92 and a thrust in the flight direction of about 12% of the total thrust under static conditions. An ejector stall occured at a ratio of tunnel dynamic pressure to nozzle gage pressure of about 0.008. Ejector stall speed can be delayed by using a boundary layer control jet at the front inlet lip of the ejector.
Light absorbing ultra-thin films mounted under a fixed strain exhibit the behavior of an optomechanicalor photomechanical transducer. The transducer responds to light in a quick and reversible manner converting a time-variable light source into a time-variable mechanical stress easily monitored by a device such as a strain gage.
Some of the problems associated with using military specification MIL-W-5088H as a guideline for wire gage selection are discussed. Examples of proper use of this specification as a criterion for interfacting wire bundles and connectors are provided. The quantitative results of 22 projects that have used the technique known as sneak analysis are reviewed and examples are given.
Three methods of photoelastic analysis are examined. The first method is an extension of the oblique incidence technique in which the model (or the light beam) is rotated about one of the material symmetry axes. In the second method, transmission and reflection photoelastic responses are combined. The third method requires the drilling of small holes and the determination of the fringe orders at selected points on the hole boundary. The three methods are applied to an orthotropic circular disk under diametral compression. Results are compared with strain gage data.
An automated plasma spray (APS) process was developed to apply two layer (NiCrAlY and ZrO2-12Y2O3) thermal barrier coatings to aircraft and stationary gas turbine engine blade airfoils. The APS process hardware consists of four subsystems: a mechanical positioning subsystem incorporating two interlaced six degree of freedom assemblies (one for coating deposition and one for coating thickness monitoring); a noncoherent optical metrology subsystem (for in process gaging of the coating thickness buildup at specified points on the specimen); a microprocessor based adaptive system controller (to achieve the desired overall thickness profile on the specimen); and commerical plasma spray equipment. Over fifty JT9D first stage aircraft turbine blade specimens, ten W501B utility turbine blade specimens and dozens of cylindrical specimens were coated with the APS process in preliminary checkout and evaluation studies. The best of the preliminary turbine blade specimens achieved an overall coating thickness uniformity of 53 micrometers (2.1 mils), much better than is achievable manually. Comparative evaluations of coating thickness uniformity for manually sprayed and APS coated specimens were performed. One of the preliminary turbine blade evaluation specimens was subjected to a torch test and metallographic evaluation. Some cylindrical specimens coated with the APS process survived up to 2000 cycles in subsequent burner rig testing.
The detection of tides on the Patagonian shelf off Argentina by the SEASAT satellite radar altimeter is reported. The satellite data was obtained during two passes of the satellite over the shelf on August 1 and August 4, 1978, and compared with empirical estimates of the tidal elevation along the satellite ground tracks based on coastal tide gage data, an estimate of tidal variation over the shelf, and the tidal prediction equations of Shureman (1958). Good agreement was observed between the satellite data of sea surface height with respect to a standard ellipsoid and the empirical estimate for the near-shore pass, with agreement degraded slightly for the pass further off shore. It is concluded that the generally good agreement found demonstrates the applicability of satellite radar altimeter data to the determination of tides and that small length scale fluctuations in the geoid are minor along the two ground tracks.
A coordinated experimental and computational investigation of the transport and interaction of the individual Reynolds stresses within a turbulent axisymmetric swirling boundary layer flowing over a stationary cylinder is described. The cylinder is instrumented with new directional surface fence skin-friction gages developed for the experiment. The longitudinal and transverse mean velocity profiles are measured with a miniature directional pressure probe. These data provided a standard on which to compare computed results employing a variety of turbulence models. The turbulence models tested range from a simple mixing length model, through a two-equation model, on to the Reynolds stress equation models. The full Reynolds stress equation models are tested with various sets of modeling coefficients for the pressure rate-of-strain correlation. It is shown that while even the simplest model shows the general features of the data, agreement with the experimental data is enhanced through the use of the more complex models. For a better prediction of the data, however, further model improvement is still required.