Results for “Fuel Performance Modeling” — Page 63

DOE OSTI2018

Experimental and modeling study of the pyrolysis and oxidation of an iso-paraffinic alcohol-to-jet fuel

Single pulse shock tube experiments were performed to determine the pyrolytic and oxidative decomposition products of an alcohol-to-jet fuel (ATJ) composed primarily of about 90% iso-dodecane. Experiments were conducted at 4 bar nominal pressure, 2 ms nominal reaction time, and temperatures ranging from 900 K to 1550 K. For oxidation, the equivalence ratio was 0.27. Gas chromatography (GC) was used to analyze the products of the chemical reactions and to determine their mole fractions. The experimental results were compared against mole fractions computed using a detailed iso-alkane kinetic model, developed for the present study. The model was able to accurately reproduce the experimental results of both ATJ pyrolysis and oxidation. The experimental data and the kinetic modelintroduced in the current study shall aid in progress in understanding the oxidation of the alternative jet fuels.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

DOE OSTI2011

Molecular dynamics simulation of Xe bubble nucleation in nanocrystalline UO2 nuclear fuel

We have performed molecular dynamics (MD) simulations to investigate the dynamical interactions between vacancy defects, fission gas atoms (Xe), and moving grain boundaries in a model of polycrystalline UO2 nuclear fuel with average grain diameter of about 20 nm. We followed the mobility and aggregation of Xe atoms in the vacancy-saturated model compound for up to 2 ns. During this time we observed the aggregation of Xe atoms into nuclei, which are possible precursors to Xe bubbles. The nucleation was driven by the migration of Xe atoms via vacancy-assisted diffusion. The Xe clusters aggregate faster than grain boundary diffusion rates and are smaller than experimentally observed bubbles. As the system evolves to equilibrium, the vacancies reach a near steady-state distribution, the Xe atom cluster growth slows down significantly, and the lattice relaxes around the cluster. These simulations provide insights into fundamental physical processes that are inaccessible to experiment.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2019

Engine-Aftertreatment in Closed-Loop Modeling for Heavy Duty Truck Emissions Control

An engine-aftertreatment computational model was developed to support in-loop performance simulations of tailpipe emissions and fuel consumption associated with a range of heavy-duty (HD) truck drive cycles. For purposes of this study, the engine-out exhaust dynamics were simulated with a combination of steady-state engine maps and dynamic correction factors that accounted for recent engine operating history. The engine correction factors were approximated as dynamic first-order lags associated with the thermal inertia of the major engine components and the rate at which engine-out exhaust temperature and composition vary as combustion heat is absorbed or lost to the surroundings. The aftertreatment model included catalytic monolith components for diesel exhaust oxidation, particulate filtration, and selective catalytic reduction of nitrogen oxides (NOx) with urea. Both the engine and aftertreatment models have been calibrated with dynamometer measurements from a commercial 2010-certificated 15-L Cummins diesel engine. The fuel consumption engine map with the reduced data is attached in the appendix. Simulations with the combined engine and aftertreatment models above appear to reveal important trends among the fuel efficiency, emissions control, power demand for HD trucks under realistic drive cycle conditions. Thus, this type of computational simulation appears to have significant value in choosing among options for HD vehicle design and operation.

Gao, Zhiming↗

DOE OSTI2015

Tracking radioactivity content in the spent fuel pool in PWRS - 15150

Over the last decade, significant progress has been made in managing radioisotopes generated in the PWR primary systems. These include limiting the use of cobalt containing materials, along with improved fuel performance and zinc injection to passivate the corrosion layers to limit the accumulation of Co-58 and Co-60 on primary coolant surfaces. Attention here is directed to the spent fuel pool where accumulation of spent fuel and activated material represents a growing source of mobile radioactivity supplemented with periodic exchanges of water from the reactor cooling system. Characterization of this source is increasingly important to effective management of disposal options. This paper examines the radioactive resin source term as determined from routine sampling of the coolant and fuel pool liquids. Targeted resin stream sampling and radiochemical analyses conducted at Diablo Canyon serve to inform and provide context for this examination. This examination is supplemented with computer modelling using the DW James Consulting computer program, 3R-SCAN. At most operating plants daily reactor coolant samples are counted using gamma spectroscopy and recorded. These samples serve to track fuel performance and maintain water chemistry. A secondary use for this data is to maintain a day to day tracking of releases of radioisotopes important to waste disposal. Given the coolant concentrations, plant operating history, and corroborative mathematical models and sampling, accumulation of these radioisotopes in coolant cleanup system ion-exchangers can be predicted. Fuel pool sampling is less frequent, but at the same time, things change more slowly there. The fuel pool contains about ten times the volume of the reactor coolant but its cleanup system process rate is comparable to reactor coolant letdown, i.e. 5.047 - 8.833 liters per second [lps] (80-140 gallons per minute [gpm]). A spent fuel pool clean-up demineralizer flow rate is typically about 5.047 lps (80 gpm). Concentrations of longer lived radioisotopes in the spent fuel pool can be comparable to those in reactor coolant. Releases of corrosion products and fission products from the stored fuel occur at a low rate but given the overall inventory can be significant. Recognized scaling factor ratios, particularly those to Co-60, are skewed by the aging of the material in the pool. An additional consideration stems from refueling operations themselves. Prior to refueling, it is common practice to conduct a forced oxidation of the corrosion films within the reactor. This spikes the activity within the reactor coolant. Most of this activity is removed by the reactor coolant purification system prior to removing the reactor head. This paper examines the accumulation of activity in the fuel pool purification ion exchange resins and how it impacts the overall classification of those ion exchange resins. The following discussion focuses on the transport of nickel and cobalt isotopes particularly as it relates to determination of Ni-63 which has become increasingly prominent in disposal classification. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2015

Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2013

Application of Robust Design and Advanced Computer Aided Engineering Technologies: Cooperative Research and Development (Final Report)

Oshkosh Corporation (OSK) is taking an aggressive approach to implementing advanced technologies, including hybrid electric vehicle (HEV) technology, throughout their commercial and military product lines. These technologies have important implications for OSK's commercial and military customers, including fleet fuel efficiency, quiet operational modes, additional on-board electric capabilities, and lower thermal signature operation. However, technical challenges exist with selecting the optimal HEV components and design to work within the performance and packaging constraints of specific vehicle applications. SK desires to use unique expertise developed at the Department of Energy?s (DOE) National Renewable Energy Laboratory (NREL), including HEV modeling and simulation. These tools will be used to overcome technical hurdles to implementing advanced heavy vehicle technology that meet performance requirements while improving fuel efficiency.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2015

PWR commercial reactor criticals as validation for spent fuel transport cask burnup credit - 14489

The burnup credit approach for a spent fuel transportation cask (SFTC) with a high density basket for 32 PWR fuel assemblies required credit not only for actinides but also for fission products, otherwise the required minimum burnups of fuel assemblies would have been too high to be practical. At the time of the development of the burnup credit methodology for this condition, no established approach existed to quantitatively validate credit for fission products. A validation approach was therefore developed specifically for this application, based on Commercial Reactor Criticals (CRCs). In this approach, hot critical state points of PWR plants were evaluated using the same codes that were used for the burnup credit evaluations for the transportation cask, namely CASMO-4 and MCNP4. A total of 36 of those state-points were analyzed, from 5 plants with two different assembly types. For each axial section of each fuel assembly, a separate CASMO-4 depletion analysis was performed, which required a total of about 4000 individual CASMO runs. The spent fuel compositions were then extracted from the CASMO runs and transferred to MCNP, where each core was modeled, considering the existing 1/8 symmetry. The core operating conditions were taken from work previously performed and documented for the Yucca Mountain project. The results of the MCNP calculations were then analyzed to establish bias and bias uncertainty values. Additional studies were performed to compare the in-core condition for the fuel with the condition that exists for the fuel in the spent fuel transport cask. The paper presents and discusses the results of the calculations, and the analysis of those results to establish bias and bias uncertainty values. The paper also presents results of the studies comparing in-core with transport cask conditions, and discusses the resulting limitations of this approach. (author)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

NASA NTRS1988

Systems Analysis Of Advanced Coal-Based Power Plants

Report presents appraisal of integrated coal-gasification/fuel-cell power plants. Based on study comparing fuel-cell technologies with each other and with coal-based alternatives and recommends most promising ones for research and development. Evaluates capital cost, cost of electricity, fuel consumption, and conformance with environmental standards. Analyzes sensitivity of cost of electricity to changes in fuel cost, to economic assumptions, and to level of technology. Recommends further evaluation of integrated coal-gasification/fuel-cell integrated coal-gasification/combined-cycle, and pulverized-coal-fired plants. Concludes with appendixes detailing plant-performance models, subsystem-performance parameters, performance goals, cost bases, plant-cost data sheets, and plant sensitivity to fuel-cell performance.

Ferrall, Joseph F.↗

DOE OSTI2015

MODELLING OF FUEL BEHAVIOUR DURING LOSS-OF-COOLANT ACCIDENTS USING THE BISON CODE

This work presents recent developments to extend the BISON code to enable fuel performance analysis during LOCAs. This newly developed capability accounts for the main physical phenomena involved, as well as the interactions among them and with the global fuel rod thermo-mechanical analysis. Specifically, new multiphysics models are incorporated in the code to describe (1) transient fission gas behaviour, (2) rapid steam-cladding oxidation, (3) Zircaloy solid-solid phase transition, (4) hydrogen generation and transport through the cladding, and (5) Zircaloy high-temperature non-linear mechanical behaviour and failure. Basic model characteristics are described, and a demonstration BISON analysis of a LWR fuel rod undergoing a LOCA accident is presented. Also, as a first step of validation, the code with the new capability is applied to the simulation of experiments investigating cladding behaviour under LOCA conditions. The comparison of the results with the available experimental data of cladding failure due to burst is presented.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2013

Validation of Criticality Safety Calculations with SCALE 6.2

SCALE 6.2 provides numerous updates in nuclear data, nuclear data processing, and computational tools utilized in the criticality safety calculational sequences relative to SCALE 6.1. A new 252-group ENDF/B-VII.0 multigroup neutron library, improved ENDF/B-VII.0 continuous energy data, as well as the previously deployed 238-group ENDF/B-VII.0 neutron library are included in SCALE 6.2 for criticality safety analysis. The performance of all three libraries for keff calculations is examined with a broad sampling of critical experiment models covering a range of fuels and moderators. Critical experiments from the International Handbook of Evaluated Criticality Safety Benchmark Experiments (IHECSBE) that are available in the SCALE Verified, Archived Library of Inputs and Data (VALID) are used in this validation effort. Over 300 cases are used in the validation of KENO V.a, and a more limited set of approximately 50 configurations are used for KENO-VI validation. Additionally, some KENO V.a cases are converted to KENO-VI models so that an equivalent set of experiments can be used to validate both codes. For continuous-energy calculations, SCALE 6.2 provides improved performance relative to SCALE 6.1 in most areas with notable improvements in fuel pin lattice cases, particularly those with mixed oxide fuel. Multigroup calculations with the 252-group library also demonstrate improved performance for fuel lattices, uranium (high and intermediate enrichment) and plutonium metal experiments, and plutonium solution systems. Overall, SCALE 6.2 provides equivalent or smaller biases than SCALE 6.1, and the two versions of KENO provide similar results on the same suite of problems.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2025

Gas-Cooled High-Temperature Pebble-Bed Reactor Reference Plant Model Updates

This work presents the latest improvements to, and investigations performed with, the pebble-bed high-temperature gas-cooled reactor (PB-HTGR) reference plant models for the United States Nuclear Regulatory Commission. These models serve as the foundation for the future development of detailed design evaluation models based on license applications. The reference plant models have been developed with the Comprehensive Reactor Analysis Bundle, or BlueCRAB, which is the code suite proposed for non-light-water reactor systems safety analysis. It incorporates various simulation tools developed by the Nuclear Energy Advanced Modeling and Simulation program, including the Griffin code for reactor physics, the Pronghorn and SAM codes for core thermal fluids, the BISON code for solid conduction and fuel performance, and the SAM code for system analysis. The primary objective of the work that was performed was to assess BlueCRAB’s level of readiness for modeling a PB-HTGR. To do so, we first developed numerical models in BlueCRAB that include the key physics for this technology to ensure an adequate level of fidelity for modeling PB-HTGR core performance and for performing multiphysics simulations for equilibrium core conditions and different accident scenarios. Then we simulated transient scenarios, including depressurized and pressurized loss of forced cooling accidents, over-cooling, and control rod withdrawal events with delayed and prompt supercritical reactivity insertions. The analysis in this report includes comparisons of the 2D thermal fluid porous media models in Pronghorn and SAM, and comparisons of coupled SAM/Griffin/SAM and coupled Pronghorn/Griffin for depressurized and pressurized loss of forced cooling, over-cooling, and control rod withdrawal events. In addition, we compare 3D, 2D, and 0D/PKE neutronic models for the two control rod withdrawal scenarios with coupled Pronghorn/Griffin. The comparisons show that the BlueCRAB models lead to physically intuitive solutions for the scenarios examined. The changes in the various scalar and vector fields, such as neutron flux, power, temperature, density, pressure, and velocity, are within the expected ranges, and their distributions can be explained by the system response of the transients and the geometric and material variations. Several comparisons suggest that the porous media models in Pronghorn and SAM can lead to similar solutions, even though they are based on different methodologies. This work further highlights the need for flexible tools with various levels of fidelity to cover the breadth and depth of needs that may arise in future technical evaluations of the PB-HTGR. We believe that the BlueCRAB capabilities will be a significant asset for confirmatory analyses in order to resolve important safety questions.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2020

Greenhouse gases, Regulated Emissions, and Energy use in Technologies Model ® (2020 .Net)

To fully evaluate energy and emission impacts of advanced vehicle technologies and new transportation fuels, the fuel cycle from wells to wheels and the vehicle cycle through material recovery and vehicle disposal need to be considered. Sponsored by the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE), Argonne has developed a full life-cycle model called GREET (Greenhouse gases, Regulated Emissions, and Energy use in Technologies). It allows researchers and analysts to evaluate various vehicle and fuel combinations on a full fuel-cycle/vehicle-cycle basis. The first version of GREET was released in 1996. Since then, Argonne has continued to update and expand the model. GREET.Net provides the user with an easy to use and fully graphical toolbox to perform life cycle analysis simulations of alternative transportation fuels and vehicle technologies in a matter of a few clicks. It provides a comprehensive, life-cycle-based approach to compare the energy use and emissions of conventional and advanced vehicle technologies. The tool includes the data of both fuel-cycle (fuel production and vehicle operation) and vehicle-cycle (vehicle material recovery and production, vehicle component fabrication, vehicle assembly, and vehicle disposal/recycling). This public domain model is available free of charge for anyone to use.

Wang, Michael↗

DOE OSTI2021

Greenhouse gases, Regulated Emissions, and Energy use in Technologies Model ® (2021 .Net)

To fully evaluate energy and emission impacts of advanced vehicle technologies and new transportation fuels, the fuel cycle from wells to wheels and the vehicle cycle through material recovery and vehicle disposal need to be considered. Sponsored by the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE), Argonne has developed a full life-cycle model called GREET (Greenhouse gases, Regulated Emissions, and Energy use in Technologies). It allows researchers and analysts to evaluate various vehicle and fuel combinations on a full fuel-cycle/vehicle-cycle basis. The first version of GREET was released in 1996. Since then, Argonne has continued to update and expand the model. GREET.Net provides the user with an easy to use and fully graphical toolbox to perform life cycle analysis simulations of alternative transportation fuels and vehicle technologies in a matter of a few clicks. It provides a comprehensive, life-cycle-based approach to compare the energy use and emissions of conventional and advanced vehicle technologies. The tool includes the data of both fuel-cycle (fuel production and vehicle operation) and vehicle-cycle (vehicle material recovery and production, vehicle component fabrication, vehicle assembly, and vehicle disposal/recycling). This public domain model is available free of charge for anyone to use.

Wang, Michael↗

DOE OSTI2022

Greenhouse gases, Regulated Emissions, and Energy use in Technologies Model ® (2022 .Net)

To fully evaluate energy and emission impacts of advanced vehicle technologies and new transportation fuels, the fuel cycle from wells to wheels and the vehicle cycle through material recovery and vehicle disposal need to be considered. Sponsored by the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE), Argonne has developed a full life-cycle model called GREET (Greenhouse gases, Regulated Emissions, and Energy use in Technologies). It allows researchers and analysts to evaluate various vehicle and fuel combinations on a full fuel-cycle/vehicle-cycle basis. The first version of GREET was released in 1996. Since then, Argonne has continued to update and expand the model. GREET.Net provides the user with an easy to use and fully graphical toolbox to perform life cycle analysis simulations of alternative transportation fuels and vehicle technologies in a matter of a few clicks. It provides a comprehensive, life-cycle-based approach to compare the energy use and emissions of conventional and advanced vehicle technologies. The tool includes the data of both fuel-cycle (fuel production and vehicle operation) and vehicle-cycle (vehicle material recovery and production, vehicle component fabrication, vehicle assembly, and vehicle disposal/recycling). This public domain model is available free of charge for anyone to use.

Wang, Michael↗

DOE OSTI2023

Greenhouse gases, Regulated Emissions, and Energy use in Technologies Model ® (2023 .Net)

To fully evaluate energy and emission impacts of advanced vehicle technologies and new transportation fuels, the fuel cycle from wells to wheels and the vehicle cycle through material recovery and vehicle disposal need to be considered. Sponsored by the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE), Argonne has developed a full life-cycle model called GREET (Greenhouse gases, Regulated Emissions, and Energy use in Technologies). It allows researchers and analysts to evaluate various vehicle and fuel combinations on a full fuel-cycle/vehicle-cycle basis. The first version of GREET was released in 1996. Since then, Argonne has continued to update and expand the model. GREET.Net provides the user with an easy to use and fully graphical toolbox to perform life cycle analysis simulations of alternative transportation fuels and vehicle technologies in a matter of a few clicks. It provides a comprehensive, life-cycle-based approach to compare the energy use and emissions of conventional and advanced vehicle technologies. The tool includes the data of both fuel-cycle (fuel production and vehicle operation) and vehicle-cycle (vehicle material recovery and production, vehicle component fabrication, vehicle assembly, and vehicle disposal/recycling). This public domain model is available free of charge for anyone to use.

Wang, Michael↗

DOE OSTI2020

A hybrid porous model for full reactor core scale CFD investigation of a prismatic HTGR

Three-dimensional (3-D) Computational Fluid Dynamics (CFD) analysis of a whole nuclear reactor core is a tremendous challenge due to the large geometric volume and complex structures. Here, this research presents a hybrid porous (HP) model to simplify a prismatic High Temperature Gas-cooled Reactor (HTGR) core, so 3-D CFD investigation can be performed on a full reactor core scale. In the HP model, the prototypic small coolant channels in the nuclear fuel blocks are lumped together to form multiple equivalent large coolant channels, and then the porous medium flow model is applied to each of them. Therefore, heat transfer in fuel blocks is computed by a hybrid combination of solid energy and porous flow energy equations. The similarity between the HP model and prototypic model is achieved by deriving the porous flow permeability, inertial resistance factor, and artificial thermophysical properties. Compared with the widely used whole porous (WP) flow model, the HP model preserves more realistic geometric structures, and therefore more accurate physical processes. The General Atomics' Modular High Temperature Gas-cooled Reactor (MHTGR) design was chosen as a prototype to demonstrate the methodology. Simulations were performed using the prototypic CFD model and HP model at steady-state forced circulation, steady-state natural circulation, and transient conditions that correspond to normal operation, extended period of pressurized cool down, and short-term transients after reactor shutdown, respectively. The comparison shows good agreement between the HP model and prototypic model in the maximum fuel temperature, average solid temperature, and helium flow rate, which demonstrates the potential applicability of the HP model for a full reactor core scale simulation in the future. As a benefit, the HP model reduces the mesh quantity by a factor of 50 from a prototypic model. Correspondingly, the computation time was reduced by a factor of at least 30.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2024

Constitutive model development of aluminum alloy 1100 for elevated temperature forming process

Commercially pure aluminum alloy, AA1100, presents good electrical and thermal conductivity, high formability, and low cost. Those favorable characteristics have the potential to enable bipolar plates with improved economics and enhanced performance compared to current stainless steel bipolar plates for proton exchange membrane fuel cells. An accurate constitutive model is essential to develop and optimize processing parameters and effectively control the forming process. Here, the objective of this work is to develop a constitutive model of AA1100 that is able to simulate stress-strain relation, formed geometry, and predict the onset of fracture strain to avoid forming failure. Initially, a set of tensile tests at temperature between 300 and 500°C and strain rate between 0.005 and 1.0/s were conducted to examine the deformation behavior. Then, a set of damage-based unified visco-plastic constitutive equations is proposed and calibrated based on the results of stress-strain data. A genetic algorithm optimization method is applied to search for best fitting material constants in constitutive equations. The proposed model shows good predictability of both the stress-strain relation and fracture strain at low strain rate and high temperature conditions. The accuracy of proposed model is also evaluated statistically. A comparison of the proposed model with three popular models (Arrhenius-type mode, Johnson-Cook model and Zerilli-Armstrong model) was made. The proposed model shows the best experimental agreement with correlation coefficient of 0.96 in contrast to 0.25, 0.38 and 0.75 for the popular models, respectively. The proposed model can help to optimize the elevated temperature forming process and guide die design to enable optimal geometric features in the formed components.

08 HYDROGEN↗

DOE OSTI2016

Fire Intensity Data for Validation of the Radiative Transfer Equation

A set of experiments and test data are outlined in this report that provides radiation intensity data for the validation of models for the radiative transfer equation. The experiments were performed with lightly-sooting liquid hydrocarbon fuels that yielded fully turbulent fires 2 m diameter). In addition, supplemental measurements of air flow and temperature, fuel temperature and burn rate, and flame surface emissive power, wall heat, and flame height and width provide a complete set of boundary condition data needed for validation of models used in fire simulations.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗