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At least 1,117 records · Page 62

Preparation, testing and analysis of zinc diffusion samples, NASA Skylab experiment M-558

Transport mechanisms of zinc atoms in molten zinc were investigated by radiotracer techniques in unit and in near-zero gravity environments. Each melt in the Skylab flight experiments was maintained in a thermal gradient of 420 C to 790 C. Similar tests were performed in a unit gravity environment for comparison. After melting in the gradient furnace followed by a thermal soak period (the latter was used for flight samples only), the samples were cooled and analyzed for Zn-65 distribution. All samples melted in a unit gravity environment were found to have uniform Zn-65 distribution - no concentration gradient was observed even when the sample was brought rapidly to melting and then quenched. Space-melted samples, however, showed textbook distributions, obviously the result of diffusion. It was evident that convection phenomena were the dominant factors influencing zinc transport in unit gravity experiments, while diffusion was the dominant factor in near-zero gravity experiments.

Braski, D. N.↗

Coatings for directional eutectics

Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

Felten, E. J.↗

The effect of microstructure on the fracture toughness of titanium alloys

The microstructure of the alpha titanium alloy Ti-5Al-2.5Sn and the metastable beta titanium alloy Beta 3 was examined. The material was from normal and extra low interstitial grade plates which were either air-cooled or furnace-cooled from an annealing treatment. Beta 3 was studied in alpha-aged and omega-aged plates which were heat treated to similar strength levels. Tensile and plane strain fracture toughness tests were conducted at room temperature on the alpha-aged material. The microstructure and fracture mechanisms of alloys were studied using optical metallography, electron microscopy, microprobe analyses, and texture pole figures. Future experiments are described.

Vanstone, R. H.↗

Pyrolysis system evaluation study

An evaluation of two different pyrolysis concepts which recover energy from solid waste was conducted in order to determine the merits of each concept for integration into a Integrated Utility System (IUS). The two concepts evaluated were a Lead Bath Furnace Pyrolysis System and a Slagging Vertical Shaft, Partial Air Oxidation Pyrolysis System. Both concepts will produce a fuel gas from the IUS waste and sewage sludge which can be used to offset primary fuel consumption in addition to the sanitary disposal of the waste. The study evaluated the thermal integration of each concept as well as the economic impact on the IUS resulting from integrating each pyrolysis concepts. For reference, the pyrolysis concepts were also compared to incineration which was considered the baseline IUS solid waste disposal system.

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Skylab experiments on metals

The Skylab Materials Processing Facility is described. Eight experiments on metal processing under near-zero-gravity conditions were performed in this facility. Three of these involved metals and procedures of potential application to fabrication in space. A Multipurpose electric furnace within the Materials Processing Facility was employed to heat three ampoules of samples for each of the other five experiments. These five investigations cover diffusion versus convection rates in molten zinc, several immiscible alloy compositions, a whisker-reinforced silver-based composite, heat treating of porous silver samples, and a copper-aluminum eutectic.

Lundquist, C. A.↗

Skylab experiments on semiconductors and alkali halides

The space processing experiments performed during the Skylab missions included one on single crystal growth of germanium selenide and telluride, one on pure and doped germanium crystals, two on pure and doped indium antimonide, one on gallium-indium-antimony systems, and one on a sodium chloride-sodium fluoride eutectic. In each experiment, three ampoules of sample were processed in the multipurpose electric furnace within the Skylab Materials Processing Facility. All were successful in varying degrees and gave important information about crystal growth removed from the effects of earth surface gravity.

Lundquist, C. A.↗

Automated space processing payloads study. Volume 2, book 1: Technical report

The extent was investigated to which experiment hardware and operational requirements can be met by automatic control and material handling devices; payload and system concepts that make extensive use of automation technology are defined. Hardware requirements for each experiment were established and tabulated, and investigations of applicable existing hardware were documented. The capabilities and characteristics of industrial automation equipment, controls, and techniques are presented in the form of a summary of applicable equipment characteristics in three basic mutually-supporting formats. Facilities for performing groups of experiments are defined along with four levitation groups and three furnace groups; major hardware elements required to implement them were identified. A conceptual design definition of ten different automated processing facilities is presented along with the specific equipment to implement each facility and the design layouts of the different units. Constraints and packaging, weight, and power requirements for six payloads postulated for shuttle missions in the 1979 to 1982 time period were examined.

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Combined radiation, convection, and conduction for a system with a partially transmitting wall

The net radiation method is developed for systems having both opaque and partially transparent walls. Heat convection is present at the surfaces and heat conduction through the windows is taken into account. Specific equations are derived for a window between two parallel plates, where one plate is at an elevated temperature typical of what would be encountered in an electric furnace, and the other plate is being cooled. A two-band model is used with cutoff wavelengths typical of glass or quartz. Numerical results are obtained for the window temperature and the heat flow through the window. The effect on these quantities of various plate temperatures and emissivities is shown.

Siegel, R.↗

Observations of the fundamental rotation-vibration band of CN

Three lines of the fundamental rotation-vibration band of CN have been observed in the laboratory using a King furnace. The transition moment squared has been found to be .00075 plus or minus .00031 atomic units. In addition, the transition moment squared of the 0-0 band of the red system of CN has been measured to be 0.48 plus or minus 0.28 atomic units (an oscillator-strength of .00033 plus or minus .0019).

Treffers, R. R.↗

A sample holding technique for study of crystal growth in silicate melts

A thin platinum wire loop is an effective way to hold silicate melts during experimentation in a gas-mixing furnace. This method results in a minimum of physical and chemical interaction between the sample and container but maximum interaction between sample and gas mixture. However, volatilization of sodium occurs while the silicate is molten. By minimizing the chance of heterogeneous nucleation, the method is ideal for experimental investigation of the origin of rock textures.

Donaldson, C. H.↗

Electrical conductivity of lunar surface rocks - Laboratory measurements and implications for lunar interior temperatures

Results are reported for laboratory measurements of the dc and low-frequency ac electrical conductivity of three lunar rocks with ferrous iron contents of 5 to 26 wt %. The measurements were made at temperatures ranging from 20 to 1000 C, and Mossbauer spectroscopy was used to determine the dependence of electrical conductivity on furnace atmosphere. It is found that the magnitude of electrical conductivity generally increases with increasing iron content. A comparison of the data on these samples with data on terrestrial olivines and pyroxenes shows that the electrical conductivity of anhydrous silicate minerals is influenced primarily by the concentration, oxidation state, and distribution of iron, while the silicate crystal structure is only of secondary importance. Lunar interior temperatures are deduced from experimental lunar conductivity profiles, and the resulting temperature-depth profiles are found to be consistent with those calculated for two different lunar evolutionary models as well as with various experimental constraints.

Schwerer, F. C.↗

Comparison of isothermal and cyclic oxidation behavior of twenty-five commercial sheet alloys at 1150 C

Twenty-five commercial nickel-, iron-, and cobalt-base sheet alloys incorporating chromium or chromium and aluminum additions for oxidation resistance were tested at 1150 C in air for 100 hr in both isothermal and 1-hr cyclic furnace exposures. The alloys were evaluated by sample specific weight change, by type of scale formed, by amount and type of spall, and by sample thickness change and microstructure.-

Barrett, C. A.↗

Helium heater design for the helium direct cycle component test facility

The paper describes a helium heater to be used to conduct non-nuclear demonstration tests of the complete power conversion loop for a direct-cycle gas-cooled nuclear reactor power plant. Requirements for the heater include: heating the helium to a 1500 F temperature, operating at a 1000 psia helium pressure, providing a thermal response capability and helium volume similar to that of the nuclear reactor, and a total heater system helium pressure drop of not more than 15 psi. The unique compact heater system design proposed consists of 18 heater modules; air preheaters, compressors, and compressor drive systems; an integral control system; piping; and auxiliary equipment. The heater modules incorporate the dual-concentric-tube 'Variflux' heat exchanger design which provides a controlled heat flux along the entire length of the tube element. The heater design as proposed will meet all system requirements. The heater uses pressurized combustion (50 psia) to provide intensive heat transfer, and to minimize furnace volume and heat storage mass.

Larson, V. R.↗

Determining eutectic composition in metal alloys

Tube crucible and furnace are used to separate eutectic mixture from trial-melt ingot. As ingot is a slowly heated to melting point, initial surface meeting will be eutectic mixture. Molten metal is collected at bottom of crucible, where it is solidified.

Ashbrook, R. L.↗

Determining total carbon in hydrazine

Procedure incorporates modified pyrolysis train. Samples are vaporized before entering furnace to be pyrolyzed at 850 C + or - 25 C. Direct collection of pyrolyzed gas reduces loss of carbon dioxide. Infrared spectroscopy can be used to analyze samples for carbon dioxide content.

Davis, E. E.↗

Electrolyte cells measure oxygen fugacities

System that uses calcia-stabilized zirconia-ceramic electrolyte in oxygen concentration cell can directly measure oxygen fugacity in vertical-quench furnace, redox-control system. System can independently vary temperature and oxygen fugacity during experiments, and can record these parameters as function of time.

Williams, R. J.↗

Evaluation of low cost/high temperature insulation, July 1974 - June 1975

Six fiber products and six insulation blankets comprising silica, alumina, zirconia, mullite, and mixed ceramic systems were subjected to furnace exposures up to 500 hours at temperatures of 1000 to 1600 C and evaluated for chemical and dimensional stability and for changes in thermal conductivity. Alumina, zirconia, and mullite fibers were fabricated into reusable surface insulation (RSI) tile by water-felting and reimpregnation with ethyl silicate. Specimens were exposed to 25 thermal cycles at 1200 C and 1400 C and a pressure of 10 and 32 torr, respectively. Production costs for 930 sq m (10,000 sq ft) of blanket insulation and of alumina RSI tile were developed.

Strauss, E. L.↗