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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
NASA NTRS2010

Predicting Ares I Reaction Control System Performance by Utilizing Analysis Anchored with Development Test Data

The Ares I launch vehicle is an integral part of NASA s Constellation Program, providing a foundation for a new era of space access. The Ares I is designed to lift the Orion Crew Module and will enable humans to return to the Moon as well as explore Mars.1 The Ares I is comprised of two inline stages: a Space Shuttle-derived five-segment Solid Rocket Booster (SRB) First Stage (FS) and an Upper Stage (US) powered by a Saturn V-derived J-2X engine. A dedicated Roll Control System (RoCS) located on the connecting interstage provides roll control prior to FS separation. Induced yaw and pitch moments are handled by the SRB nozzle vectoring. The FS SRB operates for approximately two minutes after which the US separates from the vehicle and the US Reaction Control System (ReCS) continues to provide reaction control for the remainder of the mission. A representation of the Ares I launch vehicle in the stacked configuration and including the Orion Crew Exploration Vehicle (CEV) is shown in Figure 1. Each Reaction Control System (RCS) design incorporates a Gaseous Helium (GHe) pressurization system combined with a monopropellant Hydrazine (N2H4) propulsion system. Both systems have two diametrically opposed thruster modules. This architecture provides one failure tolerance for function and prevention of catastrophic hazards such as inadvertent thruster firing, bulk propellant leakage, and over-pressurization. The pressurization system on the RoCS includes two ambient pressure-referenced regulators on parallel strings in order to attain the required system level single Fault Tolerant (FT) design for function while the ReCS utilizes a blow-down approach. A single burst disk and relief valve assembly is also included on the RoCS to ensure single failure tolerance for must-not-occur catastrophic hazards. The Reaction Control Systems are designed to support simultaneously firing multiple thrusters as required

Stein, William B.↗
DOE OSTI2025

Seismoacoustic Monitoring of Pyroprocessing Equipment

With the projected increase in world nuclear capacity comes the hurdle of spent nuclear fuel. Pyroprocessing is one method to process irradiated fuel by using high temperatures and electrochemical steps to separate radioactive components. High temperatures, high radiation levels, and equipment confined to a heavily shielded hot cell are a few of the challenges introduced regarding safeguards for pyroprocessing. The first stage of the process utilizes an element chopper to cut irradiated fuel into smaller pieces, offering the potential to identify equipment operation through seismoacoustic monitoring. Eleven seismic and infrasound sensors were deployed at various locations and distances near a pyroprocessing hot cell to evaluate signals emitted from the chopper. Signals were processed using short-time Fourier transforms and manually scanned to locate chopping events. Operator logs were then collected for a ground truth comparison. Results indicate that both infrasound and seismic signals offer the ability to accurately measure this stage of pyroprocessing, though seismic signals are more prominent. Sensor locations are also evaluated to determine where the signal is detectable. This type of monitoring offers a method to aid in safeguards and proliferation detection by validating a pyroprocessing facility’s schedule and identifying activity that does not align with records.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Age and origin of IIE iron meteorites inferred from Hf-W chronology

Non-magmatic iron meteorites, including the IIE group, can provide important insights into the history of metal-silicate differentiation and collisions on planetesimals. To better constrain the evolution of metal segregation and impacts on the IIE parent body, W isotopic data are reported for 10 IIE iron meteorites and a metal vein from the Portales Valley H6 chondrite. In addition, Pt isotopic data were obtained to quantify cosmic ray-induced neutron capture effects on W isotopes. After correction for these effects, the IIE iron meteorites exhibit variable pre-exposure 182W compositions, translating into Hf-W model age clusters of ~4–5 million years (Ma), ~10 Ma, ~15 Ma, and ~27 Ma after CAI formation. These distinct 182 W clusters likely represent samples from several discrete metallic melt pools on the IIE parent asteroid. The earliest metal segregation event at ~4–5 Ma was likely facilitated by 26 Al decay as an internal heat source. By contrast, the younger Hf-W model ages may not be chronologically meaningful, and probably reflect the effects of secondary mixing and re-equilibration of metal and silicates, likely facilitated by impacts on the IIE parent body. Thus, contrary to prior work, the Hf-W systematics of IIE iron meteorites do not require a protracted history of metal-silicate separation on the IIE parent body. Instead the results of this study are fully consistent with a single partial metal-silicate differentiation event driven by endogenic heating at ~4–5 Ma, followed by one or multiple impact events causing mixing and re-equilibration of metal and silicates at a later stage. As a result, the exact timing of these impact event(s) remains poorly constrained, but they most likely occurred in the first few tens of Ma of Solar System history.

58 GEOSCIENCES↗
NASA NTRSDate not supplied

Flight Performance and Stability of Space Launch System Core Stage Thrust Vector Control

The Space Launch System (SLS) Core Stage (CS) Thrust Vector Control (TVC) system is comprised of eight mechanical feedback Shuttle heritage Type III TVC actuators and four RS-25 engines, each attached to a Shuttle heritage gimbal block/bearing. The Core Stage TVC shares vehicle control authority with the SLS 5-segment Solid Rocket Boosters (SRBs) during boost phase flight, and is the sole means of vehicle flight control during in exoatmospheric flight following SRB separation. TVC responses during Green Run Hot Fire (GRHF) testing revealed that the TVC did not meet its performance specifications. Step and frequency responses exhibited unexpected departures from prior laboratory data and modeled behavior. Post-test analysis determined that the characteristics of the structure and gimbal friction are significantly influenced by the thrust-loaded conditions, and the command avionics exhibited a small but important gain nonlinearity. Using the available test data, the design team augmented the flight control TVC models to bound the observed results and include the additional fidelity needed for vehicle flight control analysis so as to build sufficient rationale for flight certification. Prior to the Green Run tests, “simplex” linear models typically used for flight control analysis did not include gimbal friction and other nonlinearities owing to long-standing assumptions that these effects were negligible in the Shuttle Orbiter TVC system. Following the Green Run findings, simulation analysis of the flight dynamics in the time and frequency domain revealed the propensity for a flight control limit cycle oscillation (LCO) if friction and structural compliances fell near the edges of test-predicted bounds. While the “most probable” models did not predict an in-flight LCO, the SLS Program conservatively proceeded with a system-wide evaluation and ultimate acceptance of the possibility for a small amplitude, low-frequency TVC LCO in flight. A final validation of the extensive test and modeling effort occurred when the first flight of SLS successfully demonstrated the fully integrated performance of the vehicle’s TVC system This paper is the final installment in a seven-paper series surveying the design, engineering, test validation, and flight performance of the Core Stage Thrust Vector Control system. In this paper, the development of flight rationale in light of the TVC responses observed in Green Run is discussed, along with a review of the flight telemetry illustrating the correlation of the preflight predictions with the observed performance.

John H. Wall↗
DOE OSTI2025

Life cycle assessment of a novel gas switching reforming for sustainable hydrogen production with CO2 capture

Gas switching reforming for hydrogen production (GSR-H2) presents an efficient, low-carbon hydrogen production method that incorporates integrated carbon capture, offering efficiency gains over traditional methods such as proton exchange membrane (PEM) electrolysis, steam methane reforming (SMR) and the newer method of chemical looping reforming (CLR). GSR-H2 has been demonstrated in lab scale which operates as an exothermic process that eliminates the need for additional natural gas combustion, using its own waste heat to generate process steam and partially offset energy usage through electricity production. Beyond its thermal self-sufficiency, GSR-H2 advances upon CLR by integrating all reaction stages within a single reactor cluster, eliminating the complexities of solid circulation, reducing capital costs, and enhancing overall process efficiency. This streamlined design simplifies scale-up and enables inherent CO2 separation with minimal energy penalty, making GSR-H2 a highly competitive pathway for low-carbon hydrogen production. This study presents the first life cycle assessment (LCA) of GSR-H2, offering a novel evaluation of this new process’s environmental impacts across diverse energy scenarios. Key findings reveal that in the renewables-powered scenario, GSR-H2 achieves a GWP of 2.77 kg CO2 eq per kg H2, a substantial improvement over SMR’s 10.4 kg CO2 eq and close to the low emissions of CLR (1.84 kg CO2 eq) and PEM electrolysis (1.85 kg CO2 eq). These results demonstrate GSR-H2’s competitive advantage as a lower-emission alternative, combining design simplicity and efficiency gains, especially in renewable-integrated systems. These results establish GSR-H2 as a competitive, scalable option for hydrogen production, particularly in decarbonization efforts.

03 NATURAL GAS↗
DOE OSTI2011

PRELUDE TO A DOUBLE DEGENERATE MERGER: THE ONSET OF MASS TRANSFER AND ITS IMPACT ON GRAVITATIONAL WAVES AND SURFACE DETONATIONS

We present the results of a systematic numerical study of the onset of mass transfer in double degenerate binary systems and its impact on the subsequent evolution. All investigated systems belong to the regime of direct impact, unstable mass transfer. In all of the investigated cases, even those considered unstable by conventional stability analysis, we find a long-lived mass transfer phase continuing for as many as several dozen orbital periods. This settles a recent debate sparked by a discrepancy between earlier smoothed particle hydrodynamics (SPH) calculations that showed disruptions after a few orbital periods and newer grid-based studies in which mass transfer continued for tens of orbits. The number of orbits a binary survives sensitively depends on the exact initial conditions. We find that the approximate initial conditions that have been used in most previous SPH calculations have a serious impact on all stages of the evolution from the onset of mass transfer up to the final structure of the remnant. We compare 'approximate' initial conditions where spherical stars are placed at an initial separation obtained from an estimate of the Roche lobe size with 'accurate' initial conditions that were constructed by carefully driving the binary system to equilibrium by a relaxation scheme. Simulations that use the approximate initial conditions underestimate the initial separation when mass transfer sets in, which yields a binary that only survives for only a few orbits and thus a rapidly fading gravitational wave signal. Conversely, the accurate initial conditions produce a binary system in which the mass transfer phase is extended by almost two orders of magnitude in time, resulting in a gravitational wave signal with amplitude and frequency that remain essentially constant up until merger. As we show that these binaries can survive at small separation for hundreds of orbital periods, their associated gravitational wave signal should be included when calculating the gravitational wave foreground (although expected to be below Laser Interferometer Space Antenna's sensitivity at these high frequencies). We also show that the inclusion of the entropy increase associated with shock heating of the accreted material reduces the number of orbits a binary survives given the same initial conditions, although the effect is not as pronounced when using the appropriate initial conditions. The use of accurate initial conditions and a correct treatment of shock heating allows for a reliable time evolution of the temperature, density, and angular momentum, which are important when considering thermonuclear events that may occur during the mass transfer phase and/or after merger. Our treatment allows us to accurately identify when surface detonations may occur in the lead-up to the merger, as well as the properties of final merger products.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2017

Steps in the Development of Nuclear Thermal Propulsion Fuels

Due to the recent increased interest in Mars and deep-space missions it has been determined to be feasible to revisit the ability for the United States to build a Nuclear Thermal Propulsion (NTP) system. The need to make and qualify a NTP fuel that meets mission performance requirements is an essential first step. Graphite fuels and cermet fuels are of particular interest since these fuels have shown significant advantages over other fuel types. This paper will address the history of NTP fuel fabrication technology as related to the NERVA, GE 710, and Argonne National Laboratory’s Nuclear Fuel Programs as well as recent efforts in recapturing heritage fuels and develop new NTP fuels. Substantial experimental databases and supporting documentation exists for the composite fuel. Some irradiation and high temperature test data is available for cermet fuels, but cermet fuels were never tested at prototypic NTP conditions. A first step in the development effort will be a fuel fabrication recapture effort to provide samples to show that the technology works and performance of the fuel is acceptable. Advances in fuel fabrication, materials processing, and coating technology are expected to improve and/or enhance future fuel development, maturation and certification efforts. The current plan is to perform, non-nuclear separate-effects and integrated tests to provide additional test data and insight into the capabilities of each fuel and to use that data to evaluate potential performance within a NTP engine stage.

Qualls, A↗
DOE OSTI2023

Vortex Structure of Head Bubble in Convective Cloud Starting Plume

Abstract A developing cumulus cloud (Cu) was modeled, and dynamic, thermodynamic, and microphysical properties of an ascending head bubble reproducing the upper part of a developing Cu were investigated. The data for analysis are taken from 10-m-resolution LES of trade wind Cu under BOMEX conditions. The detection of a rising bubble is carried out using wavelet filtering of the velocity fields and microphysical fields, while a low-frequency signal of the filtering is associated with the convective-scale structure of cloud. We substantiate and discuss the representation of the bubble as a vortex ring, and estimate the parameters of this vortex ring. The simplest Hill’s vortex was chosen as a model of a vortex ring inside cloud. Analytical approximations of the radial profiles of the vertical velocity and of conservative quantities (such as total water mixing ratio and liquid water potential temperature inside and outside the bubble) are obtained. The spatial structure of these quantities is investigated using analytical expressions. Analytical models for spatial distributions of liquid water content (LWC) and adiabatic fraction (AF) are also designed and analyzed. The results demonstrate the existence of a cloud core with high values of LWC and AF up to the height of 1800 m. The horizontally averaged value of the adiabatic fraction, calculated analytically using the Hill’s vortex concept, is evaluated as 0.39, which is the typical AF value in the upper parts of such Cu. The vertical profiles of different important quantities characterizing cloud structure are presented. The analysis performed in this study allows us to conclude that a rising vortex ring plays the dominating role in formation of the thermodynamic and microphysical structure of developing Cu. Significance Statement 1) Dynamic and thermodynamic fields of a developing cumulus cloud simulated by high-resolution LES with spectral bin microphysics are separated into convective and turbulent components by means of the wavelet technique. 2) The analysis of convective component of the cloud revealed the existence of a vortex ring at the developing stage of the cloud and evaluate its parameters. 3) The analysis performed in this study allows us to conclude that a rising vortex ring plays the important role in formation of the thermodynamic and microphysical structure of developing Cu. 4) The study provides a novel insight into the cloud–environment interaction. 5) The approximating equations describing the vortex ring can be usefully applied for developing new schemes of convective parameterization.

Meteorology & Atmospheric Sciences↗
DOE OSTI2017

Species-specific Susceptibility to Scale Loss: Using Simulated Shear to Understand Among Species Differences in Turbine Passage Injury

Hydropower is the largest source of utility-scale, renewable electricity (e.g., 44% of all renewable energy) in the USA to date (U.S. Energy Information Administration (USEIA), 2017); however, dam installation and operation have impacted natural upstream and downstream fish passage and altered connectivity of riverine fish communities throughout the USA (Čada, 1998; Čada et al., 2006; Pracheil et al., 2016a). Fish ladders and exclusion devices (among others) allow fish to safely circumvent and avoid passage through the turbines altogether (Čada, 2001), but are rarely 100% effective. At many dams, passage through turbines is unavoidable, and stressors like collision with structures or blade strike, barotrauma or cavitation, turbulence, and exposure to shear forces may cause injury or mortality to entrained fish (Čada, 2001; Neitzel et al., 2004; Pracheil et al., 2016a). Passage injury and mortality may be a consequence of exposure to the entire suite of stressors, while the exact role of each is difficult to ascertain and link to individuals (Colotelo et al., 2017). Contributing complicating factors to understanding mortality include turbine type, variation in fish size (i.e., life stages), and the marked morphological diversity of freshwater fishes (Pracheil et al., 2016a; Colotelo et al., 2017). Laboratory studies aimed to understand the effects of turbine passage have quantified each stressor separately to determine appropriate dose-response relationships based on fish size, species, etc. Establishing dose-response relationships by stressor for priority species that interact with hydropower dams is one of the primary objectives of the Biologicallybased Design and Evaluation (BioDE) project being conducted at Oak Ridge National Laboratory (ORNL) and Pacific Northwest National Laboratory (PNNL). At its core, BioDE is focused on empirically driven research that quantifies fish responses to stressors at exposure levels similar to those experienced during turbine passage so that Biological Performance Assessment (BioPA) models can be developed. The BioPA model informs hydropower turbine design modifications based on predicted injury and mortality in response to various stressor exposures, e.g., blade strike, shear, and barotrauma. Stress exposure is defined by computational fluid dynamics models of the turbine environment. Fish response relationships are determined through laboratory studies like the one reported in this document. The BioPA model will aid turbine manufactures, plant operators, and dam owners with design of lower impact turbines and modify operating procedures to maximize survival of entrained fishes.

13 HYDRO ENERGY↗
NASA NTRS1977

Space processing experimental apparatus - A survey

The processing of materials in a low-g environment was started approximately 10 years ago. This article surveys the apparatus developed during that period. A low-g environment occurs naturally in a free-flying spacecraft (e.g., in manned flights such as Apollo, Skylab, and ASTP); low-g conditions also occur in other free-falling bodies such as sounding rockets and drop tower capsules. Apparatus has been developed for all these craft. Most of the apparatus described serves to melt and resolidify materials in low g; the material may be contained or, by virtue of the environment, freely floating. Other apparatus for separation of intimately mixed components or species is also described. A general conclusion is drawn that the apparatus addresses only a few of the possibilities available, is still at the experimental stage, and is of laboratory scale. It is predicted that processes showing promise will be scaled up to derive economic advantages in the Shuttle era of space flight.

Siebel, M. P.↗
NASA NTRS1982

Rotorcraft convertible engine study

The objective of the Rotorcraft Convertible Engine Study was to define future research and technology effort required for commercial development by 1988 of convertible fan/shaft gas turbine engines for unconventional rotorcraft transports. Two rotorcraft and their respective missions were defined: a Fold Tilt Rotor aircraft and an Advancing Blade Concept (ABC) rotorcraft. Sensitivity studies were conducted with these rotorcraft to determine parametrically the influence of propulsion characteristics on aircraft size, mission fuel requirements, and direct operating costs (DOC). The two rotorcraft were flown with conventional propulsion systems (separate lift/cruise engines) and with convertible propulsion systems to determine the benefits to be derived from convertible engines. Trade-off studies were conducted to determine the optimum engine cycle and staging arrangement for a convertible engine. Advanced technology options applicable to convertible engines were studied. Research and technology programs were identified which would ensure technology readiness for commercial development of convertible engines by 1988.

Gill, J. C.↗
NASA NTRS1983

Split-Stirling, linear-resonant, cryogenic refrigerators for detector cooling

For the past decade, military IR systems have preferred to see cryogenic coolers provided as split units; separating the functions of compressor and cold-end for system packaging and vibration isolation reasons. A family of split-cycle coolers designed for long MTBF and in the final stages of development is the focus of the discussion. Their technological evolution, from multi-year-MTBF satellite system Stirling coolers developed in the U.S., and the UA 7011 cooler (the first all-linear, military, production cooler) developed in Holland, is explained. Two new split-cycle machines are discussed. They provided 1/4 watt and 1 watt (nominal capacity) at 80 K and 85 K respectively. These linear-resonant, free-displacer Stirling coolers are designed for thousands of hours of service-free operation. They are designed to be compatible with standard U.S. 60 element and 120/180 element detector/dewars, respectively.

Lehrfeld, D.↗
NASA NTRS1989

In search of the elusive flow field

A specific set of problems must be overcome before an optical flow field can be derived from an image sequence. These problems are discussed and an outline of a scheme for overcoming these obstacles is presented. A two-dimensional motion sensor is presented which is capable of measuring edge velocity in twelve separate directions at any point in the image. However, because of the aperture problem, the sensors can only determine the velocity component in the direction orthogonal to the edge. A second stage which uses a cosine-weighted voting scheme is used to derive the true flow field from the edge velocities. The whole system is based on a parallel network of connections and weights and is potentially a very fast method of obtaining the two-dimensional flow field.

Perrone, John A.↗
NASA NTRS1992

Development of an advanced spacecraft tandem mass spectrometer

The purpose of this research was to apply current advanced technology in electronics and materials to the development of a miniaturized Tandem Mass Spectrometer that would have the potential for future development into a package suitable for spacecraft use. The mass spectrometer to be used as a basis for the tandem instrument would be a magnetic sector instrument, of Nier-Johnson configuration, as used on the Viking Mars Lander mission. This instrument configuration would then be matched with a suitable second stage MS to provide the benefits of tandem MS operation for rapid identification of unknown organic compounds. This tandem instrument is configured with a newly designed GC system to aid in separation of complex mixtures prior to MS analysis. A number of important results were achieved in the course of this project. Among them were the development of a miniaturized GC subsystem, with a unique desorber-injector, fully temperature feedback controlled oven with powered cooling for rapid reset to ambient conditions, a unique combination inlet system to the MS that provides for both membrane sampling and direct capillary column sample transfer, a compact and ruggedized alignment configuration for the MS, an improved ion source design for increased sensitivity, and a simple, rugged tandem MS configuration that is particularly adaptable to spacecraft use because of its low power and low vacuum pumping requirements. The potential applications of this research include use in manned spacecraft like the space station as a real-time detection and warning device for the presence of potentially harmful trace contaminants of the spacecraft atmosphere, use as an analytical device for evaluating samples collected on the Moon or a planetary surface, or even use in connection with monitoring potentially hazardous conditions that may exist in terrestrial locations such as launch pads, environmental test chambers or other sensitive areas. Commercial development of the technology could lead to a new family of environmental test instruments that would be small and portable, yet would give quick analyses of complex samples.

Drew, Russell C.↗
NASA NTRS1991

Computer-based video digitizer analysis of surface extension in maize roots: kinetics of growth rate changes during gravitropism

We used a video digitizer system to measure surface extension and curvature in gravistimulated primary roots of maize (Zea mays L.). Downward curvature began about 25 +/- 7 min after gravistimulation and resulted from a combination of enhanced growth along the upper surface and reduced growth along the lower surface relative to growth in vertically oriented controls. The roots curved at a rate of 1.4 +/- 0.5 degrees min-1 but the pattern of curvature varied somewhat. In about 35% of the samples the roots curved steadily downward and the rate of curvature slowed as the root neared 90 degrees. A final angle of about 90 degrees was reached 110 +/- 35 min after the start of gravistimulation. In about 65% of the samples there was a period of backward curvature (partial reversal of curvature) during the response. In some cases (about 15% of those showing a period of reverse bending) this period of backward curvature occurred before the root reached 90 degrees. Following transient backward curvature, downward curvature resumed and the root approached a final angle of about 90 degrees. In about 65% of the roots showing a period of reverse curvature, the roots curved steadily past the vertical, reaching maximum curvature about 205 +/- 65 min after gravistimulation. The direction of curvature then reversed back toward the vertical. After one or two oscillations about the vertical the roots obtained a vertical orientation and the distribution of growth within the root tip became the same as that prior to gravistimulation. The period of transient backward curvature coincided with and was evidently caused by enhancement of growth along the concave and inhibition of growth along the convex side of the curve, a pattern opposite to that prevailing in the earlier stages of downward curvature. There were periods during the gravitropic response when the normally unimodal growth-rate distribution within the elongation zone became bimodal with two peaks of rapid elongation separated by a region of reduced elongation rate. This occurred at different times on the convex and concave sides of the graviresponding root. During the period of steady downward curvature the elongation zone along the convex side extended farther toward the tip than in the vertical control. During the period of reduced rate of curvature, the zone of elongation extended farther toward the tip along the concave side of the root. The data show that the gravitropic response pattern varies with time and involves changes in localized elongation rates as well as changes in the length and position of the elongation zone. Models of root gravitropic curvature based on simple unimodal inhibition of growth along the lower side cannot account for these complex growth patterns.

NASA Discipline Plant Biology↗
NASA NTRS1990

Integrated lunar materials manufacturing process

A manufacturing plant and process for production of oxygen on the moon uses lunar minerals as feed and a minimum of earth-imported, process materials. Lunar feed stocks are hydrogen-reducible minerals, ilmenite and lunar agglutinates occurring in numerous, explored locations mixed with other minerals in the pulverized surface layer of lunar soil known as regolith. Ilmenite (FeTiO.sub.3) and agglutinates contain ferrous (Fe.sup.+2) iron reducible by hydrogen to yield H.sub.2 O and metallic Fe at about 700.degree.-1,200.degree. C. The H.sub.2 O is electrolyzed in gas phase to yield H.sub.2 for recycle and O.sub.2 for storage and use. Hydrogen losses to lunar vacuum are minimized, with no net hydrogen (or any other earth-derived reagent) consumption except for small leaks. Feed minerals are surface-mined by front shovels and transported in trucks to the processing area. The machines are manned or robotic. Ilmenite and agglutinates occur mixed with silicate minerals which are not hydrogen-reducible at 700.degree.-1,200.degree. C. and consequently are separated and concentrated before feeding to the oxygen generation process. Solids rejected from the separation step and reduced solids from the oxygen process are returned to the mine area. The plant is powered by nuclear or solar power generators. Vapor-phase water electrolysis, a staged, countercurrent, fluidized bed reduction reactor and a radio-frequency-driven ceramic gas heater are used to improve thermal efficiency.

Gibson, Michael A.↗
NASA NTRS2013

Vibration Based Sun Gear Damage Detection

Seeded fault experiments were conducted on the planetary stage of an OH-58C helicopter transmission. Two vibration based methods are discussed that isolate the dynamics of the sun gear from that of the planet gears, bearings, input spiral bevel stage, and other components in and around the gearbox. Three damaged sun gears: two spalled and one cracked, serve as the focus of this current work. A non-sequential vibration separation algorithm was developed and the resulting signals analyzed. The second method uses only the time synchronously averaged data but takes advantage of the signal/source mapping required for vibration separation. Both algorithms were successful in identifying the spall damage. Sun gear damage was confirmed by the presence of sun mesh groups. The sun tooth crack condition was inconclusive.

diagnostics↗
NASA NTRS2018

Performance, Stability and Compatibility of Oxygen/RP-1 Multi-Element Oxidizer-Rich Staged-Combustion Injectors

In 2015 and 2016, the National Aeronautics and Space Administration Marshall Space Flight Center designed, fabricated, assembled and hot-fire tested an oxygen/RP-1 propellant multi-element oxidizer-rich staged-combustion test article. The main objective was to provide thrust chamber combustion stability data as part of the Combustion Stability Tool Development program, although demonstration of performance and compatibility of oxidizer-rich main injectors was also important. Funding was provided by the Air Force Space and Missile Systems Center. Five configurations of main injectors were designed and fabricated, using conventional gas-centered swirl coaxial injector element designs generally similar to those used in oxygen/kerosene oxidizer-rich staged combustion engines such as the Russian RD-180 or NK-33 engines. Variations of element features included element size, recess depth, fuel gap width, and the presence of the sleeve separating the swirling fuel flow from the axial oxidizer flow. Ablative combustion chambers were fabricated based on hardware previously used at the NASA MSFC for testing at similar size and pressure. Existing oxygen/RP-1 oxidizer-rich subscale preburner injectors and hot gas ducts from a previous NASA-funded program were modified for use to supply the oxidizer-rich combustion products to the oxidizer circuit of the main injector of the thrust chamber. Testing of the resulting integrated test article - which included the preburner, inter-connecting hot gas duct, main injector, and ablative combustion chamber - was conducted at Test Stand 116 at the East Test Area of the NASA MSFC. The test article was well instrumented with static and dynamic pressure, temperature, and vibration sensors. This paper presents and discusses all the hot-fire test results of the integrated test article thrust chamber. Eighteen successful hot-fire tests of the integrated rig were conducted. Testing was accomplished with all five of the injector element concepts. Main combustion chamber pressures ranged from 710 to 2350 psia, and main combustion chamber mixture ratios ranged from 2.47 to 2.87. A chamber barrier fuel film coolant of about 2% to 4% of the total fuel flow was used for most tests. Characteristic exhaust velocity efficiency excluding the influence of the fuel film cooling ranged from 91% to 98% of theoretical. All tests of the thrust chamber exhibited stable combustion, even down to 40% of nominal operating pressures. Compatibility of the injector face and combustion chamber walls was acceptable. This paper is a follow-on to publication of preliminary test data presented at the 2016 JANNAF Liquid Propulsion Subcommittee meeting.

Hulka, J. R.↗