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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,099 records · Page 61

Compatibility Testing of Polymeric Materials for the Urine Processor Assembly (UPA) of International Space Station (ISS)

In the International Space Station (ISS), astronauts will convert urine into potable water with the Urine Processor Assembly (UPA) by a distillation process. The urine is pre-treated, containing flush water and stabilizers. About 2.5% solids in the urine are concentrated up to 16% brine through distillation. Dynamic mechanical analysis (DMA) in the stress relaxation mode was primarily used to test 15 polymeric UPA materials for compatibility with the pre-treated and brine solutions. There were concerns that chromium trioxide (CrO3), a stabilizer not in the original pre-treat formulation for similar compatibility testing in 2000, could have an adverse effect on these polymers. DMA testing is partially complete for polymeric material samples immersed in the two solutions at room temperature for as long as 200 days. By comparing each material (conditioned and virgin), the stress relaxation modulus (E) was determined for short-term use and predicted for as long as a 10-year use in space. Such a delta E showed a decrease of as much as 79% for a Nylon material, but an increase as much as 454% for a polysulfone material, with increasing immersion time.

Wingard, Charles D.↗

Modification, fabrication, testing and delivery of ITT model F4012 RP tube/coil assembly

Results of the improvement program for the ITT model F4012 RP image dissector tube and coil are presented. This program undertaken to improve the characteristics of this assembly to make it more accurate for the Large Space Telescope trackers' applications. Comparisons are given of the performance of the new components and the original design goals. Recommendations for further tests and/or design changes to further improve the F4012 tube/coil assembly performance are given.

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History of NASA's Determination of Offgassed Products (Test 7)

NASA's Determination of Offgassed Products (Test 7) from materials and assembled articles for spaceflight has evolved since the Apollo program for over 50 years to meet various habitable spacecraft nonmetallic programmatic requirements. Now mandated by NASA STD-6016A, Standard Materials and Processes Requirements for Spacecraft, all nonmetallic materials used in habitable flight compartments, with the exception of ceramics, metal oxides, inorganic glasses, and materials used in sealed containers, must meet the offgassing requirements in NASA-STD-6001B Test 7. This manuscript presents the history of Test 7, beginning with the Apollo spacecraft nonmetallic materials selection guidelines and test requirements in 1967, in which tests were performed in mostly oxygen atmospheres. It progresses through Skylab, Space Shuttle, International Space Station nonmetals testing, and acceptance requirements with milder test environments. This review of the history of Test 7 presents the reader with a perspective on the development and changes undergone since inception to the present. Related NASA standard tests (some now former, discontinued, combined, or supplemental) including Test 6, Odor Assessment, Test 16, Determination of Offgassed Products from Assembled Articles, and Test 12, Total Spacecraft Cabin Offgassing, are discussed in context

Greene, Benjamin↗

Working Principle of an Ionic Liquid Interlayer During Pressureless Lithium Stripping on Li 6.25 Al 0.25 La 3 Zr 2 O 12 (LLZO) Garnet‐Type Solid Electrolyte

Abstract Solid‐state‐batteries employing lithium metal anodes promise high theoretical energy and power densities. However, morphological instability occurring at the lithium/solid–electrolyte interface when stripping and plating lithium during cell cycling needs to be mitigated. Vacancy diffusion in lithium metal is not sufficiently fast to prevent pore formation at the interface above a certain current density during stripping. Applied pressure of several MPa can prevent pore formation, but this is not conducive to practical application. This work investigates the concept of ionic liquids as “self‐adjusting” interlayers to compensate morphological changes of the lithium anode while avoiding the use of external pressure. A clear improvement of the lithium dissolution process is observed as it is possible to continuously strip more than 70 μm lithium (i. e., 15 mAh cm −2 charge) without the need for external pressure during assembly and electrochemical testing of the system. The impedance of the investigated electrodes is analyzed in detail, and contributions of the different interfaces are evaluated. The conclusions are corroborated with morphology studies using cryo‐FIB‐SEM and chemical analysis using XPS. This improves the understanding of the impedance response and lithium stripping in electrodes employing liquid interlayers, acting as a stepping‐stone for future optimization.

Fuchs, Till↗

Elastic Single-Ion Conducting Polymer Electrolytes: Toward a Versatile Approach for Intrinsically Stretchable Functional Polymers

Fabrication of stretchable functional polymeric materials usually relies on the physical adhesion between functional components and elastic polymers, while the interfacial resistance is a potential problem. Herein, a versatile approach on the molecular-level intrinsically stretchable polymer materials with defined functionality is reported. The single-ion conducting polymer electrolytes (SICPEs) were employed to demonstrate the proposed concept along with its potential application in stretchable batteries/electronics with improved energy efficiency and prolonged cell lifetime. The obtained membranes exhibit 88–252% elongation before breaking, and the mechanical properties are well adjustable. The galvanostatic test of the assembled cells using the obtained SICPE membrane exhibited a good cycling performance with a capacity retention of 81.5% after 100 cycles. The applicability of a proposed molecular-level design for intrinsically stretchable polymer materials is further demonstrated in other types of stretchable functional materials, including poly(vinylcarbazole)-based semiconducting polymers and poly(ethylene glycol)-based gas separation membranes.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Improving Cycling Performance of Anode-Free Lithium Batteries by Pressure and Voltage Control

The anode-free lithium (Li) batteries (AFLBs) have great potential to provide higher energy density than most other batteries. However, the performance of AFLBs is very sensitive to pressure and other operating parameters, especially for coin cells widely used in AFLB investigations. Therefore, optimizing cell assembly parameters and test protocol is critical to get reliable and comparable results in this field. In this work, the operating voltage range of AFLBs using a localized high concentration electrolyte has been optimized. The morphology of the deposited Li in AFLBs is much more indicting to the pressure than other type of batteries due to the absence of anode active material (i.e. Li) as a pressure cushion layer in the as prepared cells. With an optimized cycling protocol, a thin layer of uniform nucleation sites can be formed in the initial cycle which will facilitate smooth Li desposition/stripping in the subsequent cycles of AFLBs. The solid electrolyte interphase layer formed under optimized pressure and uniform pressure distribution exhibits a good mechanical stability even after long-term cycling. In conclusion, with an optimized cell configuration, the internal pressure in the coin cells has been optimized to improve the cycling performance of AFLBs (Cu||NMC811) with 72% of capacity retention in 100 cycles.

25 ENERGY STORAGE↗

Enhancing alphafold-multimer-based protein complex structure prediction with MULTICOM in CASP15

To enhance the AlphaFold-Multimer-based protein complex structure prediction, we developed a quaternary structure prediction system (MULTICOM) to improve the input fed to AlphaFold-Multimer and evaluate and refine its outputs. MULTICOM samples diverse multiple sequence alignments (MSAs) and templates for AlphaFold-Multimer to generate structural predictions by using both traditional sequence alignments and Foldseek-based structure alignments, ranks structural predictions through multiple complementary metrics, and refines the structural predictions via a Foldseek structure alignment-based refinement method. The MULTICOM system with different implementations was blindly tested in the assembly structure prediction in the 15th Critical Assessment of Techniques for Protein Structure Prediction (CASP15) in 2022 as both server and human predictors. MULTICOM_qa ranked 3 rd among 26 CASP15 server predictors and MULTICOM_human ranked 7 th among 87 CASP15 server and human predictors. The average TM-score of the first predictions submitted by MULTICOM_qa for CASP15 assembly targets is ~0.76, 5.3% higher than ~0.72 of the standard AlphaFold-Multimer. The average TM-score of the best of top 5 predictions submitted by MULTICOM_qa is ~0.80, about 8% higher than ~0.74 of the standard AlphaFold-Multimer. Moreover, the Foldseek Structure Alignment-based Multimer structure Generation (FSAMG) method outperforms the widely used sequence alignment-based multimer structure generation.

59 BASIC BIOLOGICAL SCIENCES↗

A Multi-Stack Variable Stiffness Magnetic Torsion Spring for a Wave Energy Converter

This paper presents the design of a multi-stack high torque adjustable stiffness torsional magnetic spring for use in a wave energy converter. The torsional magnetic spring has a ±45 degrees linear stroke length with peak torque of 823 N⋅m. A 3-D magnetostatic finite element analysis parameter sizing sweeping analysis was performed and the peak energy density for the selected torsion spring was computed to be 12.6 J/kg. The required torque was increased by using a unique seven-stage multi-stacking design. The stiffness of magnetic torsion spring is adjusted through the axial translation of the inner rotor. The presented design is shown to be capable of providing both positive and negative stiffness with equal characteristics and has a very high degree of linearity. The experimental prototype assembly and test-setup used to verify the torsional spring performance is presented.

16 TIDAL AND WAVE POWER↗

Design Optimization of Medium-Frequency Transformer for DAB Converters With DC Bias Capacity

Medium-frequency transformer (MFT) dc bias is critical for the safe operation of dual-active-bridge (DAB) converters. To analyze the dc bias, expressions of dc bias are derived for SiC MOSFET DAB converters. It shows that the dc bias is a current source in steady state; thus, a dc bias current capacity is defined and used as a design constraint in the optimization of MFT. The dc bias current capacity is related to core materials, geometric parameters, and flux density, which is analyzed with analytical expression. Optimization equations with geometric variables are derived, which can be solved theoretically or numerically for both interleaved winding (IW) and separated winding (SW) MFT without and/or with leakage inductance design. Based on the optimization equations, different MFT designs for a 150-kW SiC MOSFET DAB converter are compared on the aspects of core materials, winding structures, and without/with leakage inductance design. The combination of IW structure MFT with auxiliary phase shift inductors is chosen, and the assembled prototype is tested with the 150-kW DAB converter. Here, the designed dc bias capacity, temperature rise, and efficiency are verified.

42 ENGINEERING↗

Design and Implementation of a 1-3 MW th sCO 2 Support Loop for Gen3 CSP Primary Heat Exchangers

The generation 3 concentrating solar power, or Gen3CSP, campaign seeks to de-risk and deploy a CSP pilot plant through three parallel project tracks focused on solid, liquid, and gas-phase primary heat transfer fluids. Although the components between the sun and the primary heat exchanger from the thermal storage system differ with each track, the supercritical carbon dioxide (sCO 2 ) coolant system required to cool the primary heat exchanger in place of a complete power conversion system has very similar requirements regardless of the primary heat transfer fluid. In order to avoid duplicative efforts, this project will design, assemble, perform acceptance testing, and deploy a single sCO 2 coolant system design meeting the needs of any Gen3CSP topic 1 pathway pilot plant design.

14 SOLAR ENERGY↗

Developing a high-speed terahertz imaging system based on parametric upconversion imaging for penetrative sensing

Imaging using THz waves has been a promising option for penetrative measurements in environments that are opaque to visible wavelengths. However, available THz imaging systems have been limited to relatively low frame rates and cannot be applied to study fast dynamics. This work explores the use of upconversion imaging techniques based on nonlinear optics to enable wavelength-flexible high frame rate THz imaging. UpConversion Imaging (UCI) uses nonlinear conversion techniques to shift the THz wavelengths carrying a target image to shorter visible or near-IR wavelengths that can be detected by available high-speed cameras. This report describes the analysis methodology used to design a prototype high-rate THz UCI system and gives a detailed explanations of the design choices that were made. The design uses a high-rate pulse-burst laser system to pump both THz generation and THz upconversion detection, allowing for scaling to acquisition rates in excess of 10 kHz. The design of the prototype system described in this report has been completed and all necessary materials have been procured. Assembly and characterization testing is on-going at the submission of this report. This report proposes future directions for work on high-rate THz UCI and potential applications of future systems.

47 OTHER INSTRUMENTATION↗

Subsystem Estimation: A Modal Decomposition Approach

In structural analysis it is often the requirement that the response of a critical subsystem must be extracted from the response of the overall structure even when not directly excited or sometimes even measured. Based on this requirement, a number of signal processing approaches evolve that can provide a meaningful solution to this troubling problem; however, there is a variety of prior information (parameters or data) that must be available. For instance, knowledge of subsystem bandwidth may be enough to design a simple filter if there is little or no overlap with other component systems. If this is not satisfactory and a specific spectral response is required, then a model-based approach can be applied using an available free-free response of the subsystem from calibration or acceptance tests. However, when assembled and coupled with the overall system, the subsystem boundary conditions have been altered and therefore its response is altered as well.

42 ENGINEERING↗

Drifting Hydrophone Development - Spar2

Oregon State University (OSU) is requesting technical assistance for design configuration, assembly, and bench testing of 4 state-of-the-art drifting hydrophone systems per OSU technical specification and aligned with IEC TS 62600 -40 Acoustic Characterization of Marine Energy Converters. The technical assistance objective of this request will bring online another state-of-the-art drifting hydrophone technology where there is limited availability for these systems for use at marine energy projects. The objectives of the technical assistance will significantly advance OSU’s existing drifting hydrophone technology and enable them to provide important state of the art hydrophone sensors and platforms for monitoring devices in support of marine energy testing activities across the industry. Leveraging the Pacific Northwest National Laboratory’s (PNNL) TEAMER facility expertise will provide significant improvements to this new drifting hydrophone technology with additional added value through hardware and sensor integration, wireless communication, commercial pressure housing modifications, bench testing and calibration.

42 ENGINEERING↗

First Results of AUP $Nb_{3}Sn$ Quadrupole Horizontal Tests

The Large Hadron Collider will soon undergo an upgrade to increase its luminosity by a factor of ~10. A crucial part of this upgrade will be replacement of the NbTi final focus magnets with Nb3Sn magnets that achieve a ~50% increase in the field strength. This will be the first ever large-scale implementation of Nb3Sn magnets in a particle accelerator. This talk will present the program to fabricate these components and first results from horizontal tests of fully assembled cryo assemblies.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Thermocouples electrically checked while connected to data system

Constant current source is connected across the input of the millivolt measuring system to monitor the electrical continuity and resistance of multiple thermocouple installations without disconnecting them from a data system. This technique monitored gage thermocouple leads during the assembly and preflight testing of the Project Fire reentry packages.

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