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At least 1,099 records · Page 61
All sourcesNASA NTRSDOE OSTI
NASA NTRS1995

The Extreme Ultraviolet Spectrograph Sounding Rocket Payload: Recent Modifications for Planetary Observations in the EUV/FUV

We report on the status of modifications to an existing extreme ultraviolet (EUV) telescope/spectrograph sounding rocket payload for planetary observations in the 800 - 1200 A wavelength band. The instrument is composed of an existing Wolter Type 2 grazing incidence telescope, a newly built 0.4-m normal incidence Rowland Circle spectrograph, and an open-structure resistive-anode microchannel plate detector. The modified payload has successfully completed three NASA sounding rocket flights within 1994-1995. Future flights are anticipated for additional studies of planetary and cometary atmospheres and interstellar absorption. A detailed description of the payload, along with the performance characteristics of the integrated instrument are presented. In addition, some preliminary flight results from the above three missions are also presented.

Slater, David C.↗
NASA NTRS1994

Investigation of Cleanliness Verification Techniques for Rocket Engine Hardware

Oxidizer propellant systems for liquid-fueled rocket engines must meet stringent cleanliness requirements for particulate and nonvolatile residue. These requirements were established to limit residual contaminants which could block small orifices or ignite in the oxidizer system during engine operation. Limiting organic residues in high pressure oxygen systems, such as in the Space Shuttle Main Engine (SSME), is particularly important. The current method of cleanliness verification for the SSME uses an organic solvent flush of the critical hardware surfaces. The solvent is filtered and analyzed for particulate matter followed by gravimetric determination of the nonvolatile residue (NVR) content of the filtered solvent. The organic solvents currently specified for use (1, 1, 1-trichloroethane and CFC-113) are ozone-depleting chemicals slated for elimination by December 1995. A test program is in progress to evaluate alternative methods for cleanliness verification that do not require the use of ozone-depleting chemicals and that minimize or eliminate the use of solvents regulated as hazardous air pollutants or smog precursors. Initial results from the laboratory test program to evaluate aqueous-based methods and organic solvent flush methods for NVR verification are provided and compared with results obtained using the current method. Evaluation of the alternative methods was conducted using a range of contaminants encountered in the manufacture of rocket engine hardware.

Fritzemeier, Marilyn L.↗
NASA NTRS1997

A Normal Incidence X-ray Telescope (NIXT) Sounding Rocket Payload

The following two papers, summarizing scientific results from the NIXT rocket program, are presented: (1) 'The Solar X-ray Corona,' - an introduction to the physics of the solar corona, with a major portion concerning a summary of results from the series of NIXT sounding rocket flights; and (2) 'Difficulties in Observing Coronal Structure.'

Golub, Leon↗
NASA NTRS1997

Comparison of High Aspect Ratio Cooling Channel Designs for a Rocket Combustion Chamber

An analytical investigation on the effect of high aspect ratio (height/width) cooling channels, considering different coolant channel designs, on hot-gas-side wall temperature and coolant pressure drop for a liquid hydrogen cooled rocket combustion chamber, was performed. Coolant channel design elements considered were: length of combustion chamber in which high aspect ratio cooling was applied, number of coolant channels, and coolant channel shape. Seven coolant channel designs were investigated using a coupling of the Rocket Thermal Evaluation code and the Two-Dimensional Kinetics code. Initially, each coolant channel design was developed, without consideration for fabrication, to reduce the hot-gas-side wall temperature from a given conventional cooling channel baseline. These designs produced hot-gas-side wall temperature reductions up to 22 percent, with coolant pressure drop increases as low as 7.5 percent from the baseline. Fabrication constraints for milled channels were applied to the seven designs. These produced hot-gas-side wall temperature reductions of up to 20 percent, with coolant pressure drop increases as low as 2 percent. Using high aspect ratio cooling channels for the entire length of the combustion chamber had no additional benefit on hot-gas-side wall temperature over using high aspect ratio cooling channels only in the throat region, but increased coolant pressure drop 33 percent. Independent of coolant channel shape, high aspect ratio cooling was able to reduce the hot-gas-side wall temperature by at least 8 percent, with as low as a 2 percent increase in coolant pressure drop. The design with the highest overall benefit to hot-gas-side wall temperature and minimal coolant pressure drop cooling can now be done in relatively short periods of time with multiple iterations.

Wadel, Mary F.↗
NASA NTRS1997

Metallized Gelled Propellants: Oxygen/RP-1/Aluminum Rocket Engine Calorimeter Heat Transfer Measurements and Analysis

A set of analyses was conducted to determine the heat transfer characteristics of metallized gelled liquid propellants in a rocket engine. The analyses used the data from experiments conducted with a small 30- to 40-lbf thrust engine composed of a modular injector, igniter, chamber and nozzle. The fuels used were traditional liquid RP-1 and gelled RP-1 with 0-wt %, 5-wt%, and 55-wt% loadings of aluminum with silicon dioxide gellant, and gaseous oxygen as the oxidizer. Heat transfer was computed based on measurements using calorimeter rocket chamber and nozzle hardware with a total of 31 cooling channels. A gelled fuel coating formed in the 0-, 5- and 55-wt% engines, and the coating was composed of unburned gelled fuel and partially combusted RP-1. The coating caused a large decrease in calorimeter engine heat flux in the last half of the chamber for the 0- and 5-wt% RP-1/Al. This heat flux reduction effect was analyzed by comparing engine runs and the changes in the heat flux during a run as well as from run to run. Heat transfer and time-dependent heat flux analyses and interpretations are provided. The 5- and 55-wt% RP-1/Al fueled engines had the highest chamber heat fluxes, with the 5-wt% fuel having the highest throat flux. This result is counter to the predicted result, where the 55 wt% fuel has the highest combustion and throat temperature, and therefore implies that it would deliver the highest throat heat flux. The 5-wt% RP-1/Al produced the most influence on the engine heat transfer and the heat flux reduction was caused by the formation of a gelled propellant layer in the chamber and nozzle.

Palaszewski, Bryan↗
NASA NTRS1997

Cold-Flow Study of Low Frequency Pressure Instability in Hybrid Rocket Motors

Past experience with hybrid rockets has shown that certain motor operating conditions are conducive to the formation of low frequency pressure oscillations, or flow instabilities, within the motor. Both past and present work in the hybrid propulsion community acknowledges deficiencies in the understanding of such behavior, though it seems probable that the answer lies in an interaction between the flow dynamics and the combustion heat release. Knowledge of the fundamental flow dynamics is essential to the basic understanding of the overall stability problem. A first step in this direction was a study conducted at NASA Marshall Space Flight Center (MSFC), centered around a laboratory-scale two dimensional water flow model of a hybrid rocket motor. Principal objectives included: (1) visualization of flow and measurement of flow velocity distributions: (2) assessment of the importance of shear layer instabilities in driving motor pressure oscillations; (3) determination of the interactions between flow induced shear layers with the mainstream flow, the secondary (wall) throughflow, and solid boundaries; (4) investigation of the interactions between wall flow oscillations and the mainstream flow pressure distribution.

Jenkins, Rhonald M.↗
NASA NTRS1997

The historical contribution of solid rocket motors to the one centimeter debris population

The measured small particle population in earth orbit contains cm-sized objects that are not accounted for by breakup fragments. It was proposed that slag ejection during solid rocket motor burn is a contributor to this population. The direct evidence for such slag ejection follows from: observations of the exhausts of vehicles in flight, and engineering data from static firings. A source model is presented to account for the contribution of slag expulsion from solid rocket motors to the debris population. The mass and velocity distribution of the slag effluents are taken into account and used as a source term in the debris environment model. The model is based on the available observation data and on models for slag development and ejection.

Jackson, Albert↗
NASA NTRS1998

Comparison of High Aspect Ratio Cooling Channel Designs for a Rocket Combustion Chamber with Development of an Optimized Design

An analytical investigation on the effect of high aspect ratio (height/width) cooling channels, considering different coolant channel designs, on hot-gas-side wall temperature and coolant pressure drop for a liquid hydrogen cooled rocket combustion chamber, was performed. Coolant channel design elements considered were: length of combustion chamber in which high aspect ratio cooling was applied, number of coolant channels, and coolant channel shape. Seven coolant channel designs were investigated using a coupling of the Rocket Thermal Evaluation code and the Two-Dimensional Kinetics code. Initially, each coolant channel design was developed, without consideration for fabrication, to reduce the hot-gas-side wall temperature from a given conventional cooling channel baseline. These designs produced hot-gas-side wall temperature reductions up to 22 percent, with coolant pressure drop increases as low as 7.5 percent from the baseline. Fabrication constraints for milled channels were applied to the seven designs. These produced hot-gas-side wall temperature reductions of up to 20 percent, with coolant pressure drop increases as low as 2 percent. Using high aspect ratio cooling channels for the entire length of the combustion chamber had no additional benefit on hot-gas-side wall temperature over using high aspect ratio cooling channels only in the throat region, but increased coolant pressure drop 33 percent. Independent of coolant channel shape, high aspect ratio cooling was able to reduce the hot-gas-side wall temperature by at least 8 percent, with as low as a 2 percent increase in coolant pressure drop. ne design with the highest overall benefit to hot-gas-side wall temperature and minimal coolant pressure drop increase was the design which used bifurcated cooling channels and high aspect ratio cooling in the throat region. An optimized bifurcated high aspect ratio cooling channel design was developed which reduced the hot-gas-side wall temperature by 18 percent and reduced the coolant pressure drop by 4 percent. Reductions of coolant mass flow rate of up to 50 percent were possible before the hot-gas-side wall temperature reached that of the baseline. These mass flow rate reductions produced coolant pressure drops of up to 57 percent.

Wadel, Mary F.↗
NASA NTRS1998

Thruster Injector Faceplate Testing in Support of the Aerojet Rocket-Based Combined Cycle (RBCC) Concept

To satisfy RBCC rocket thruster requirements of high performance and a minimum amount of free hydrogen at plume boundary, a new impinging injector element using gaseous hydrogen and gaseous oxygen as the propellants has been designed. Analysis has shown that this injector design has potential to provide a high specific impulse (Isp) while minimizing the amount of free hydrogen that is available to be burned with incoming secondary flow. Past studies and test programs have shown that gas/gas-impinging elements typically result in high injector face temperatures due to combustion occurring close to the face. Since this design is new, there is no hot fire experience with this element. Objectives of this test program were to gain experience and hot fire test data on this new rocket thruster element design and injector faceplate pattern. Twenty-two hot fire tests were run with maximum mixture ratio (MR) and chamber pressure (Pc) obtained at 7.25 and 1,822 psia, respectively. Post-test scanning microscope (SEM) images show only slight faceplate erosion during testing. This injector element design performed well and can be operated at design conditions: (1) Pc of 2,000 psia and MR of 7.0 and (2) Pc of 1,000 psia and MR of 5.0.

Fazah, M. M.↗
NASA NTRS1996

Spray Diagnostics in Rocket Engines Using Phase Doppler Analyzer

Characteristics such as drop velocity, drop size, number density, volume flow rate, volume flux, and evaporation rate of the fuel spray in a rocket engine are directly related to engine performance. Several studies of shear coaxial atomization have been done in the past. However, additional work related to sprays at supercritical and transcritical conditions would be useful. The author undertook a study of the feasibility of using a phase Doppler particle analyzer (PDPA) for spray measurements in rocket engines as a part of the Summer Faculty Fellowship Program at the NASA Marshall Space Flight Center. The PDPA is a single particle counter (SPC) system based on light scattering from spherical particles. The PDPA instrument is based on refractive and reflective scattering as opposed to other instruments based on diffractive scattering. The main advantage of the PDPA instrument is its ability to provide point-wise information. The following sections describe the principle of operation of the PDPA system and the data obtained using a PDPA instrument in a spray formed by a commercially available fuel injection nozzle.

Isaac, Kakkattukuzhy M.↗
NASA NTRS1961

Ignition of Hydrogen-Oxygen Rocket Combustor with Chlorine Trifluoride and Triethylaluminum

Ignition of a nominal-125-pound-thrust cold (2000 R) gaseous-hydrogen - liquid-oxygen rocket combustor with chlorine trifluoride (hypergolic with hydrogen) and triethylaluminum (hypergolic with oxygen) resulted in consistently smooth starting transients for a wide range of combustor operating conditions. The combustor exhaust nozzle discharged into air at ambient conditions. Each starting transient consisted of the following sequence of events: injection of the lead main propellant, injection of the igniter chemical, ignition of these two chemicals, injection of the second main propellant, ignition of the two main propellants, increase in chamber pressure to its terminal value, and cutoff of igniter-chemical flow. Smooth ignition was obtained with an ignition delay of less than 100 milliseconds for the reaction of the lead propellant with the igniter chemical using approximately 0.5 cubic inch (0-038 lb) of chlorine trifluoride or 1.0 cubic inch (0-031 lb) of triethylaluminum. These quantities of igniter chemical were sufficient to ignite a 20-percent-fuel hydrogen-oxygen mixture with a delay time of less than 15 milliseconds. Test results indicated that a simple, light weight chemical ignition system for hydrogen-oxygen rocket engines may be possible.

Gregory, John W.↗
NASA NTRS1960

Experimental Performance of Area Ratio 200, 25 and 8 Nozzles on JP-4 Fuel and Liquid Oxygen Rocket Engine

The performance of an area ratio 200 bell-shaped nozzle, an area ratio 25 bell-shaped nozzle, and an area ratio 8 conic nozzle on a JP-4 fuel and liquid-oxygen rocket engine has been determined. Tests were conducted using a nominal 4000-pound-thrust rocket in the Lewis 10- by 10-foot supersonic tunnel, which provided the altitude environment needed for fully expanded nozzle flow. The area ratio 200 nozzle had a vacuum thrust coefficient of 1.96, compared with 1.82 and 1.70 for the area ratio 25 and 8 nozzles, respectively. These values are approximately equal to those for theoretical frozen expansion. The measured value of vacuum specific impulse for the area ratio 200 nozzle was 317 seconds for a combustion-chamber characteristic velocity of 5200 feet per second. The vacuum-specific-impulse increase for the area-ratio increase from 8 to 200 was 46 seconds.

Lovell, J. Calvin↗
NASA NTRS1959

Experimental and Analytical Study of Rolling-Velocity Amplification during the Thrusting Process for Two 10-Inch-Diameter Spherical Rocket Motors in Free Flight

Two 10-inch-diameter spherical rocket motors have been flight tested at the NASA Wallops Station. These tests were conducted to measure "spin-up" or amplification of the spinning velocity of the motor during the thrusting process due to internal swirling of the exhaust gases. Model 1, a heavy-wall motor, experienced an increase in spin rate during thrusting of about 10 percent, whereas model 2, a flight-type motor with a lightweight motor case, experienced an increase of about 19 percent. The propellant weight and geometry were the same for both motors. A simple relationship for "spin-up" which satisfies these measured results is reported herein. Both models were spin stabilized throughout their flights. A theoretical method of predicting spin-up was derived and used to extend the measured 10-inch-motor results to spherical rocket motors of other sizes having a similar propellant geometry. This method is presented and its predictions are shown to compare favorably with the measured flight results.

Martz, C. William↗
NASA NTRS1961

Annular Internal-External-Expansion Rocket Nozzles for Large Booster Applications

For large-thrust booster applications, annular rocket nozzles employing both internal and external expansion are investigated. In these nozzles, free-stream air flows through the center as well as around the outside of the exiting jet. Flaps for deflecting the rocket exhaust are incorporated on the external-expansion surface for thrust-vector control. In order to define nozzle off-design performance, thrust vectoring effectiveness, and external stream effects, an experimental investigation was conducted on two annular nozzles with area ratios of 15 and 25 at Mach 0, 2, and 3 in the Lewis 10- by 10-foot wind tunnel. Air, pressurized to 600 pounds per square inch absolute, was used to simulate the exhaust flow. For a nozzle-pressure-ratio range of 40 to 1000, the ratio of actual to ideal thrust was essentially constant at 0.98 for both nozzles. Compared with conventional convergent-divergent configurations on hypothetical boost missions, the performance gains of the annular nozzle could yield significant orbital payload increases (possibly 8 to 17 percent). A single flap on the external-expansion surface of the area-ratio-25 annular nozzle produced a side force equal to 4 percent of the axial force with no measurable loss in axial thrust.

Connors, James F.↗
NASA NTRS1961

Determination of Local Experimental Heat-Transfer Coefficients on Combustion Side of an Ammonia-Oxygen Rocket

Local experimental heat-transfer coefficients were measured in the chamber and throat of a 2400-pound-thrust ammonia-oxygen rocket engine with a nominal chamber pressure of 600 pounds per square inch absolute. Three injector configurations were used. The rocket engine was run over a range of oxidant-fuel ratio and chamber pressure. The injector that achieved the best performance also produced the highest rates of heat flux at design conditions. The heat-transfer data from the best-performing injector agreed well with the simplified equation developed by Bartz at the throat region. A large spread of data was observed for the chamber. This spread was attributed generally to the variations of combustion processes. The spread was least evident, however, with the best-performing injector.

Liebert, Curt H.↗
NASA NTRS1960

Bonded and Sealed External Insulations for Liquid-Hydrogen-Fueled Rocket Tanks During Atmospheric Flight

Several currently available nonmetallic insulation materials that may be bonded onto liquid-hydrogen tanks and sealed against air penetration into the insulation have been investigated for application to rockets and spacecraft. Experimental data were obtained on the thermal conductivities of various materials in the cryogenic temperature range, as well as on the structural integrity and ablation characteristics of these materials at high temperatures occasioned by aerodynamic heating during atmospheric escape. Of the materials tested, commercial corkboard has the best overall properties for the specific requirements imposed during atmospheric flight of a high-acceleration rocket vehicle.

Gray, V. H.↗
NASA NTRS1960

Flight Performance of a Spin-Stabilized 20-Inch-Diameter Solid-Propellant Spherical Rocket Motor

A successful flight test of a spin-stabilized 20-inch-diameter solid-propellant rocket motor having a propellant mass fraction of 0.92 has been made. The motor was fired at altitude after being boosted by a three-stage test vehicle. Analysis of the data indicates that a total impulse of 44,243 pound-second with a propellant specific impulse of approximately 185 was achieved over a total action time of about 12 seconds. These results are shown to be in excellent agreement with data from ground static firing tests of these motors. The spherical rocket motor with an 11-pound payload attained a velocity of 15,620 feet per second (m = 16.7) with an incremental velocity increase for the spherical motor stage of 12,120 feet per second.

Levine, Jack↗
NASA NTRS1960

Experimental Evaluation of Rocket Exhaust Diffusers for Altitude Simulation

An experimental investigation of exhaust diffusers has been conducted to evaluate various methods of minimizing the overall pressure ratio (from chamber to ambient pressure) required to establish and maintain full expansion of the nozzle flow (altitude simulation). Exhaust-diffuser configurations investigated were (1) cylindrical diffusers, (2) diffusers with contraction, and (3) diffusers including a right-angle turn. Cylindrical diffusers were evaluated with primary nozzles of various area ratios and types, as well as two clustered configurations; the other diffusers were evaluated with individual nozzles of constant area ratio and varied type. Air was the working fluid, except for two check points obtained with JP-4 fuel and liquid-oxygen rocket engines and cylindrical diffusers. The minimum length-diameter ratio of cylindrical diffusers was about 6 for minimum pressure-ratio requirements. With cylindrical diffusers of adequate length, the pressure-ratio requirements were primarily a function of the ratio of diffuser to nozzle-throat areas and were essentially independent of primary-nozzle type (including two clustered configurations) or area ratio. The two check points obtained with rocket engines indicated the pressure-ratio requirements at given ratios of diffuser to nozzle-throat areas were lowered, as compared with the requirements with air, as a result of the reduced ratio of specific heats. The minimum length-diameter ratio of the contraction throat of convergent-divergent diffusers was also about 6 for minimum pressure-ratio requirements. With adequate contraction-throat length, the pressure-ratio requirements of such diffusers were appreciably below those of comparable cylindrical diffusers when used with conical and cutoff-isentropic nozzles, but not when used with a bell nozzle. Minimum pressure-ratio requirements of a diffuser including a simple long-radius right-angle turn at maximum diffuser area, obtained with the center of radius of the turn a minimum of 2 diffuser diameters downstream of the nozzle exit, were not appreciably above those of a comparable optimum cylindrical diffuser. A diffuser including a long-radius right-angle turn at a contraction minimum area had somewhat lower pressure-ratio requirements than the aforementioned simple turn.

Sivo, Joseph N.↗