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At least 1,099 records · Page 61

Flight service evaluation of advanced composite ailerons on the L-1011 transport aircraft

Flight service evaluation of composite inboard ailerons on the L-1011 are covered. Four shipsets of graphite/epoxy composite inboard ailerons were installed on L-1011 aircraft for this maintenance evaluation program. These include two Delta aircraft and two TWA aircraft. A fifth shipset of composite ailerons were installed in 1980 on Lockheed's flight test L-1011. A visual inspection was also conducted on these components. No visible damage was observed on any of the composite ailerons, and no maintenance action has occurred on any of the parts except for repainting of areas with paint loss. Flight hours on the airline components at the time of inspection ranged from 2886 to 4190 hours, after approximately 1 year of service.

Stone, R. H.↗

Galvanic coupling between D6AC steel, 6061-T6 aluminum, Inconel 718 and graphite-epoxy composite material: Corrosion occurrence and prevention

The effects of galvanic coupling between D6AC steel, 6061-T6 aluminum, Inconel 718, and graphite-epoxy composite material (G/E) in 3.5% NaCl were studied. Measurements of corrosion potentials, galvanic currents and corrosion rates of the bare metals using weight-loss methods served to establish the need for corrosion protection in cases where D6AC steel and 6061-T6 aluminum are galvanically coupled to G/E in salt water while Inconel 718 was shown to be compatible with G/E. Six tests were made to study corrosion protective methods for eliminating galvanic corrosion in the cases of D6AC steel and 6061-T6 aluminum coupled to G/E. These results indicate that, when the G/E is completely coated with paint or a paint/polyurethane resin combination, satisfactory protection of the D6AC steel is achieved with either a coat of zinc-rich primer or a primer/topcoat combination. Likewise, satisfactory corrosion protection of the aluminum is achieved by coating it with an epoxy coating system.

Danford, M. D.↗

Ion-beam-textured and coated surfaces experiment (S1003)

The objective of this LDEF experiment is to measure the effects of exposure to the shuttle launch and near Earth space environments on the optical properties of ion beam textured high absorptance solar thermal control surfaces, the optical and electrical properties of ion beam sputtered conductive solar thermal control surfaces, and the weight loss of ion beam deposited oxide polymer films. The various types of surfaces to be tested include six major categories: (1) ion beam textured surfaces suitable for space solar thermal (solar concentration) application; (2) painted and/or state of the art solar thermal surfaces; (3) ion beam sputtered conductive coatings for thermal and space charge control (e.g., indium-oxide coated metalized FEP Teflon); (4) ion beam sputtered conductive coated solar sail materials for space charge control and cooling through emittance; (5) micrometeoroid sensitive samples whose optical properties change only as a result of micrometeoroid impact; and (6) Kapton coated with oxide polymer films to minimize oxygen degradation at near Earth orbit altitudes.

Mirtich, M. J., Jr.↗

Aircraft surface coatings

Liquid, spray on elastomeric polyurethanes are selected and investigated as best candidates for aircraft external protective coatings. Flight tests are conducted to measure drag effects of these coatings compared to paints and a bare metal surface. The durability of two elastometric polyurethanes are assessed in airline flight service evaluations. Laboratory tests are performed to determine corrosion protection properties, compatibility with aircraft thermal anti-icing systems, the effect of coating thickness on erosion durability, and the erosion characteristics of composite leading edges-bare and coated. A cost and benefits assessment is made to determine the economic value of various coating configurations to the airlines.

Source record↗

Heat transfer and oil flow studies on a single-stage-to-orbit control-configured winged entry vehicle

Results are presented for oil flow and phase change paint heat transfer tests conducted on a 0.006 scale model of a proposed single stage to orbit control configured vehicle. The data were taken at angles of attack up to 40 deg at a free stream Mach number of 10 for Reynolds numbers based on model length of 0.5 x 10 to the 6th power, 1.0 x 10 to the 6th power and 2.0 x 10 to the 6th power. The magnitude and distribution of heating are characterized in terms of angle of attack and Reynolds number aided by an analysis of the flow data which are used to suggest the presence of various three dimensional flow structures that produce the observed heating patterns. Of particular interest are streak heating patterns that result in high localized heat transfer rates on the wing windward surface at low to moderate angles of attack. These streaks are caused by the bow-shock/wing-shock interaction and formation of the wing-shock. Embedded vorticity was found to be associated with these interactions.

Helms, V. T., III↗

Matrix Synthesis and Characterization

The role of NASA in the area of composite material synthesis; evaluation techniques; prediction analysis techniques; solvent-resistant tough composite matrix; resistance to paint strippers; acceptable processing temperature and pressure for thermoplastics; and the role of computer modeling and fiber interface improvement were discussed.

Source record↗

Flight service evaluation of advanced composite ailerons on the L-1011 transport aircraft

A flight service evaluation of composite inboard ailerons on the L-1011 is discussed. This is the second annual report of the maintenance evaluation program, and covers the period from July 1983 when the first yearly inspections were completed, through July 1984. Four shipsets of graphite/epoxy composite ailerons were installed on L-1011 aircraft for this maintenance evaluation program. These include two Delta aircraft and two TWA aircraft. A fifth shipset of composite ailerons were installed in 1980 on Lockheed's flight test L-1011. A visual inspection was also conducted on these components. No visible damage was observed on any of the composite ailerons, and no maintenance action has occurred on any of the composite parts except for repainting of areas with paint loss. Flight hours on the airline components at the time of inspection ranged from 6318 to 6989 hours, after approximately 2 years of service.

Stone, R. H.↗

Aerodynamic heating rate distributions induced by trailing edge controls on hypersonic aircraft configurations at Mach 8

Aerodynamic surface heating rate distributions in three dimensional shock wave boundary layer interaction flow regions are presented for a generic set of model configurations representative of the aft portion of hypersonic aircraft. Heat transfer data were obtained using the phase change coating technique (paint) and, at particular spanwise and streamwise stations for sample cases, by the thin wall transient temperature technique (thermocouples). Surface oil flow patterns are also shown. The good accuracy of the detailed heat transfer data, as attested in part by their repeatability, is attributable partially to the comparatively high temperature potential of the NASA-Langley Mach 8 Variable Density Tunnel. The data are well suited to help guide heating analyses of Mach 8 aircraft, and should be considered in formulating improvements to empiric analytic methods for calculating heat transfer rate coefficient distributions.

Kaufman, L. G., II↗

Examination of returned solar-max surfaces for impacting orbital debris and meteoroids

Previous theoretical studies predicted that in certain regions of earth orbit, the man-made earth orbiting debris environment will soon exceed the interplanetary meteoroid environment for sizes smaller than 1 cm. The surfaces returned from the repaired Solar Max Mission (SMM) by STS 41-C on April 12, 1984, offered an excellent opportunity to examine both the debris and meteoroid environments. To date, approximately 0.7 sq. met. of the thermal insulation and 0.05 sq. met of the aluminum louvers have been mapped by optical microscope for crater diameters larger than 40 microns. Craters larger in diameter than about 100 microns found on the initial 75 micron thick Kapton first sheet on the MEB (Main Electronics Box) blanket are actually holes and constitute perforations through that blanket. The following populations have been found to date in impact sites on these blankets: (1) meteoritic material; (2) thermal paint particles; (3) aluminum droplets; and (4) waste particles.

Kessler, D. J.↗

High resolution Cherenkov detectors for cosmic ray isotope experiment

Cerenkov detectors are used to measure the velocity of particles in configurations designed to study the isotopic composition of galactic cosmic rays. The geometrical properties of the detector are outlined. Monte-Carlo simulations of photon propagation in a diffusive detector were undertaken. The scattering properties of diffusively reflecting white paint and of surface treatments for the radiator material were measured. It is found that the absorption of light in the radiator is an important light loss mechanism. The simulations are used to find optimal mapping techniques and data reduction strategies. The application of these techniques are discussed with respect to the large area isotopic composition experiment (ALICE) Cerenkov detector.

Acharya, B. S.↗

Results of tests of weathered K5NA closeout material in the MSFC Hot Gas Facility

The application of K5NA over hypolon was investigated. The effects of using K5NA over painted cork surfaces, the effects of weathering on the unpainted K5NA surfaces are determined, and the use of water versus solvent for tooling K5NA in place were compared. It is concluded that: (1) K5NA can be applied to hypalon surfaces; (2) K5NA can be left unpainted; and (3) K5NA can be tested with water or solvent.

Dean, W. G.↗

Heating rate distributions at Mach 10 on a circular body earth-to-orbit transport vehicle

A 0.0055-scale model of a single-stage-to-orbit transport vehicle with a circular body configuration was tested at Mach 10 to obtain heat transfer measurements and surface flow patterns. Phase-change paint and oil-flow tests were performed in the Langley 31-Inch Mach-10 Tunnel at angles of attack from 20 through 40 deg in 5-deg increments. Heat-transfer coefficient data are given for all angles of attack, and detailed oil-flow photographs are presented for windward and leeward surfaces at 25 and 40 deg angle of attack. Heating was found to similar to that previously determined for the Space Shuttle Orbiter, so that existing thermal protection systems would appear to be adequate for the proposed circular-body configurations.

Wells, W. L.↗

Thermal design of the ACCESS erectable space truss

Thermal design requirements for the erectable truss beam to be assembled in-orbit during extra-vehicular activity as part of the ACCESS experiment to take place in 1985-1986 are formulated and assessed. The coatings, insulation, and materials chosen for the structural elements of the beam are detailed. A combined radiation and conduction thermal model reveals that worst-case thermal gradients within the ACCESS structure over plane-to-sun angles of 0 to 80 deg will be less than 29 F, which is within the allowable limit of 50 F. The individual strut insulation concept using aluminized Kapton is shown to offer significant advantages over white paint or a chromic acid anodized surface for controlling the thermal response.

Bradley, O. H., Jr.↗

Pulsed-Corona Electrostatic Charger

Experimental charge-generating apparatus supplies nanocoulomb charges to small objects. Purpose of experiment to develop contactless charger for solid or liquid spheroids in contactless (levitation) processing. Circuit generates high-voltage RF Pulses, applied between two electrodes in each set. Also applies 60 Hz high accelerating voltage between two sets of electrodes. Two sets of electrodes made of conductive paint on acrylic sheets, placed diametrically opposite each other in supporting cylinder.

Rhim, W. K.↗

Thermoplastic Composites for Research-Model Components

Oriented unidirectional prepreg tapes formed in ceramic molds. New technique developed at Langley Research Center, using ceramic mold for fabrication of models from graphite/thermoplastic materials. Upper surface of wings and fuselage of advanced airplane selected as shape to test fabrication technique. Technique well suited for other complex shapes as well. Thermoplastic composite easily workable with normal shop equipment and painted and repaired by standard methods.

Guenther, B. F.↗

Measuring Thicknesses of Coatings on Metals

Digital light sensor and eddy-current sensor measure thickness without contact. Surface of Coating reflects laser beam to optical sensor. Position of reflected spot on sensor used by microcomputer to calculate coating thickness. Eddy-current sensor maintains constant distance between optical sensor and metal substrate. When capabilities of available components fully exploited, instrument measures coatings from 0.001 to 6 in. (0.0025 to 15 cm) thick with accuracy of 1 part in 4,000. Instrument readily incorporated in automatic production and inspection systems. Used to inspect thermal-insulation layers, paint, and protective coatings. Also used to control application of coatings to preset thicknesses.

Cotty, Glenn M., Jr.↗

Detecting Foreign Particles in Wind Tunnels

Simple scratch test tells whether particles, which distort results, present in test. Detector developed for tests of abrasion resistance of flexible insulation blankets. Now, when detector indicates particles present in test, results interpreted accordingly. Small pits and scratches on metal foil indicate particles struck surface during wind-tunnel test. Detector used in tests of paints and coatings to determine whether abrasive particles present.

Sharp, H. L.↗

Capacitive Gauge Measures Film Thickness

Rugged capacitive transducer measures thickness of film of liquid flowing over wind-tunnel model or other object. Transducer mounted flush with surface of model to preserve model outline, thus minimally disturbing wind-tunnel and film flows. Additional uses include thickness control of paint or nonmetallic solid films.

Seegmiller, H. L.↗