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At least 1,081 records · Page 60

The Sun Makes You Number One!

Representing the Solid-State Solar-Thermal Energy Conversion Center (S3TEC), this document is one of the entries in the Ten Hundred and One Word Challenge. As part of the challenge, the 46 Energy Frontier Research Centers were invited to represent their science in images, cartoons, photos, words and original paintings, but any descriptions or words could only use the 1000 most commonly used words in the English language, with the addition of one word important to each of the EFRCs and the mission of DOE energy. The mission of S3TEC is advancing fundamental science and developing materials to harness heat from the sun and convert this heat into electricity via solid-state thermoelectric and thermophotovoltaic technologies.

14 SOLAR ENERGY↗

METAL HYDRIDE HYDROGEN COMPRESSORS: A REVIEW

Metal hydride (MH) thermal sorption compression is an efficient and reliable method allowing a conversion of energy from heat into a compressed hydrogen gas. The most important component of such a thermal engine the metal hydride material itself should possess several material features in order to achieve an efficient performance in the hydrogen compression. Apart from the hydrogen storage characteristics important for every solid H storage material (e.g. gravimetric and volumetric efficiency of H storage, hydrogen sorption kinetics and effective thermal conductivity), the thermodynamics of the metal-hydrogen systems is of primary importance resulting in a temperature dependence of the absorption/desorption pressures). Several specific features should be optimized to govern the performance of the MH-compressors including synchronisation of the pressure plateaus for multi-stage compressors, reduction of slope of the isotherms and hysteresis, increase of cycling stability and life time, together with challenges in system design associated with volume expansion of the metal matrix during the hydrogenation. The present review summarises numerous papers and patent literature dealing with MH hydrogen compression technology. The review considers (a) fundamental aspects of materials development with a focus on structure and phase equilibria in the metal-hydrogen systems suitable for the hydrogen compression; and (b) applied aspects, including their consideration from the applied thermodynamic viewpoint, system design features and performances of the metal hydride compressors and major applications.

Bowman, Jr, Robert C↗

Molten-Salt Batteries for Medium and Large-Scale Energy Storage

This chapter discusses two types of molten salt batteries. Both of them are based on a beta-alumina solid electrolyte and molten sodium anode, i.e., sodium-sulfur (Na-S) battery and sodium-metal halide (ZEBRA) batteries. The chapter first reviews the basic electrochemistries and materials for various battery components. It then describes the performance of state-of-the-art batteries and future direction in material development for these batteries.

Lu, Xiaochuan↗

Accelerators: Driving Applications for Society

We are seeking support for public outreach efforts to increase awareness with industry and the general public of Jefferson Lab’s non-mission-critical accelerator test infrastructure, pursuant to the DOE Office of Science memo dated July 28, 2014 defining the Accelerator Stewardship Test Facility Pilot Program. We plan to host an “Accelerators: Driving Applications for Society” event to increase industry and public awareness and engage students in our accelerator technologies, expertise, and capabilities and applications. Our agenda will incorporate an open plenary session highlighting Jefferson Lab’s accelerator technologies, expertise, and capabilities. Planned topical areas include Accelerators in Medicine, Accelerating Environmental Clean-up, Accelerators and Energy, Accelerating New Materials Development, and Emerging Applications of Accelerators. We will also offer a tour of our accelerator research and production facilities. Two central parts of our agenda focus on establishing and growing long-term relationships with industry leaders in currently and emerging applications of accelerators, and establishing partnerships with industry and business that help move these technologies to the commercial marketplace to address national imperatives. We are planning a panel discussion on Accelerators: Beyond Science featuring representatives from industry leaders in the above applications (We will make this a Facebook Live Event). We hope to engage these leaders in an ongoing advisory relationship to provide industry perspective on technology development. Our planned session on partnership opportunities and mechanisms will feature our processes, and build on synergy with the adjacent Tech Center Research Park, which is focused on creating “market pull” on technologies developed at Jefferson Lab as well as other federal facilities in the region. A summary of the outcome of this public outreach effort will be reported to the DOE program manager in writing within 30 days after the public outreach event.

99 GENERAL AND MISCELLANEOUS↗

Gas-Phase Composition as a Predictive Metric for Calendar Life Behavior of Next-Generation Silicon Anodes

The expansion of renewable technologies and electrification of the transportation sector is driving increased demand for next-generation battery materials that provide higher power and energy density with superior cycling and calendar life stability. Silicon (Si) has a theoretical capacity nearly 10x that of graphite, and is therefore a promising anode material candidate to meet these rigorous performance demands. While leading Si anode battery demonstrations are approaching target metrics for cycle life, a series of complex and interrelated modes of reactivity lead to reduced calendar life and therefore challenge practical adoption of these materials. Deconvoluting the degradation processes that impact Si calendar life is critical to informing the rational and accelerated design of improved Si materials. In the present work, we employ novel sampling techniques and GC-MS-FID characterization to measure gas-phase composition during initial Si cycling, which we tie to selective mechanisms of Si passivation. We utilize a tiered analysis approach to identify and quantify the gas-phase reaction products associated with three advanced Si material candidates under practical operating conditions. Ex situ analysis of Si powders (pure chemical reactivity) is coupled with nondestructive in situ sampling of Si electrodes in a practical pouch-cell format (coupled chemical and electrochemical reactivity). We link the observed gas-phase species evolution to electrochemical behavior and measured calendar life of the three Si materials. Further, we evaluate the voltage-resolved evolution of gas-phase species for one such Si nanomaterial, where nonmonotonic gas generation implies competition between passivating reaction pathways. The measured gas-phase compositional data serves as a critical input for our advanced electrochemical SEI models to identify favorable vs unfavorable reaction pathways to stabilize Si. In addition to bolstering a fundamental understanding of Si reactivity, the present approach informs specific and quantifiable gas-phase metrics tied to calendar life improvements in Si, which can streamline and accelerate the process of next-generation material development.

DIRECT ENERGY CONVERSION,ENERGY STORAGE↗

Application of New CERCLA Five-Year Review Guidance at Hanford - 16403

Under CERCLA, the implementation of remedial actions established in records of decision (ROD) are required to be reviewed every five years to evaluate their effectiveness in protecting human health and the environment. Past reviews have included evaluation of actions that were not implemented under existing RODs and, therefore, not subject to the requirement. While commendable for its transparency, discussing these out-of-scope actions created confusion and elicited comments that required time and effort to resolve. The fourth CERCLA Five Year Review (FYR) at the Hanford Site embraces the EPA guidance designed to streamline the process and focuses on the specific objectives of the review. This guidance and the training materials developed jointly by multiple federal agencies including EPA, DOE, DOD, and Department of the Interior (DOI), demonstrate a focused approach to the FYR process and offer real-world examples for streamlining this important document. This paper discusses the focused approach and process changes implemented at the Hanford Site that reduced the size and complexity of the document and provided the DOE, Richland Operations Office, with an efficient, effective template for preparing subsequent reviews. One key change was a thorough evaluation of what operable units were discussed and what operable units were not discussed in the five-year review. This process resulted in a reduction of 14 operable unit discussions. Additionally, extensive referencing of previously published CERCLA documents including closure reports and periodic groundwater monitoring reports minimized the amount of analytical data tables necessary to support the discussion. The Hanford five year review made good use of technology and provided internet links to existing documents where detailed information and voluminous analytical data reside. This eliminated the use of extensive data tables and summaries. The resulting five protectiveness determinations include: 1) 'Protective' which is used when there is sufficient data to conclude that the remedy is functioning as intended; 2) 'Protective in the short term' which is used when the data and/or documentation review raises issues that could affect future protectiveness; 3) 'Will be protective' which is used when the remedy under construction is anticipated to be protective on completion; 4) 'Protectiveness deferred' which is typically used when additional information is needed; and 5) 'Not protective' which is used when risks are not under control. Reviewing only on the appropriate operable units, and supporting the analysis of remedy performance with focused data, the resulting protectiveness determinations and overall effectiveness of the document were significantly improved. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Lunar In Situ Materials-Based Habitat Technology Development Efforts at NASA/MSFC

For long duration missions on other planetary bodies, the use of in situ materials will become increasingly critical. As man's presence on these bodies expands, so must the structures to accommodate them including habitats, laboratories, berms, garages, solar storm shelters, greenhouses, etc. The use of in situ materials will significantly offset required launch upmass and volume issues. Under the auspices of the In Situ Fabrication & Repair (ISFR) Program at NASA/Marshall Space Flight Center (MSFC), the Habitat Structures project has been developing materials and construction technologies to support development of these in situ structures. This paper will report on the development of several of these technologies at MSFC's Prototype Development Laboratory (PDL). These technologies include, but are not limited to, development of extruded concrete and inflatable concrete dome technologies based on waterless and water-based concretes, development of regolith-based blocks with potential radiation shielding binders including polyurethane and polyethylene, pressure regulation systems for inflatable structures, production of glass fibers and rebar derived from molten lunar regolith simulant, development of regolithbag structures, and others, including automation design issues. Results to date and planned efforts for FY06 will also be presented.

Bodiford, Melanie P.↗

Standard Lunar Regolith Simulants for Space Resource Utilization Technologies Development: Effects of Materials Choices

As NASA turns its exploration ambitions towards the Moon once again, the research and development of new technologies for lunar operations face the challenge of meeting the milestones of a fastpace schedule, reminiscent of the 1960's Apollo program. While the lunar samples returned by the Apollo and Luna missions have revealed much about the Moon, these priceless materials exist in too scarce quantities to be used for technology development and testing. The need for mineral materials chosen to simulate the characteristics of lunar regoliths is a pressing issue that is being addressed today through the collaboration of scientists, engineers and NASA program managers. The issue of reproducing the properties of lunar regolith for research and technology development purposes was addressed by the recently held 2005 Workshop on Lunar Regolith Simulant Materials at Marshall Space Flight Center. The recommendation of the workshop of establishing standard simulant materials to be used in lunar technology development and testing will be discussed here with an emphasis on space resource utilization. The variety of techniques and the complexity of functional interfaces make these simulant choices critical in space resource utilization.

Sibille, Laurent↗

Results of Two-Stage Light-Gas Gun Development Efforts and Hypervelocity Impact Tests of Advanced Thermal Protection Materials

Gun development efforts to increase the launching capabilities of the NASA Ames 0.5-inch two-stage light-gas gun have been investigated. A gun performance simulation code was used to guide initial parametric variations and hardware modifications, in order to increase the projectile impact velocity capability to 8 km/s, while maintaining acceptable levels of gun barrel erosion and gun component stresses. Concurrent with this facility development effort, a hypervelocity impact testing series in support of the X-33/RLV program was performed in collaboration with Rockwell International. Specifically, advanced thermal protection system materials were impacted with aluminum spheres to simulate impacts with on-orbit space debris. Materials tested included AETB-8, AETB-12, AETB-20, and SIRCA-25 tiles, tailorable advanced blanket insulation (TABI), and high temperature AFRSI (HTA). The ballistic limit for several Thermal Protection System (TPS) configurations was investigated to determine particle sizes which cause threshold TPS/structure penetration. Crater depth in tiles was measured as a function of impact particle size. The relationship between coating type and crater morphology was also explored. Data obtained during this test series was used to perform a preliminary analysis of the risks to a typical orbital vehicle from the meteoroid and space debris environment.

Cornelison, C. J.↗

Development and mechanical properties of construction materials from lunar simulant

Development of versatile engineering materials from locally available materials in space is an important step toward the establishment of outposts on the Moon and Mars. Development of the technologies for manufacture of structural and construction materials on the Moon, utilizing local lunar soil (regolith), without the use of water, is an important element for habitats and explorations in space. It is also vital that the mechanical behavior such as strength and tensile, flexural properties, fracture toughness, ductility, and deformation characteristics are defined toward establishment of the ranges of engineering applications of the materials developed. The objectives include two areas: (1) thermal 'liquefaction' of lunar simulant (at about 1100 C) with different additives (fibers, powders, etc.), and (2) development and use of a new triaxial test device in which lunar simulants are first compacted under cycles of loading, and then tested with different vacuums and initial confining or in situ stress. Details of the development of intermediate ceramic composites (ICC) and testing for their flexural and compression characteristics were described in various reports and papers. The subject of behavior of compacted simulant under vacuum was described in previous progress reports and publications; since the presently available device allows vacuum levels up to only 10(exp -4) torr, it is recommended that a vacuum pump that can allow higher levels of vacuum be utilized for further investigation.

Desai, Chandra S.↗

Development and mechanical properties of structural materials from lunar simulant

Development of versatile engineering materials from locally available materials in space is an important step toward establishment of outposts such as on the moon and Mars. Here development of the technologies for manufacture of structural and construction materials on the moon, utilizing local lunar soil (regolith), without the use of water, is an important element for habitats and explorations in space. It is also vital that the mechanical behavior such as strength and flexural properties, fracture toughness, ductility, and deformation characteristics are defined toward establishment of the ranges of engineering applications of the materials developed. The objectives include two areas: (1) thermal liquefaction of lunar simulant (at about 1100 C) with different additives (fibers, powders, etc.); and (2) development and use of a traxial test device in which lunar simulants are first compacted under cycles of loading, and then tested with different vacuums and initial confining or insitu stress. The second area was described in previous progress reports and publications; since the presently available device allows vacuum levels up to only 10(exp -4) torr, it is recommended that a vacuum pump that can allow higher levels of vacuum is acquired.

Desai, Chandra S.↗

Transforming MOFs for energy applications using the guest@MOF concept

As the world transitions from fossil fuels to clean energy sources in the coming decades, many technological challenges will require chemists and material scientists to develop new materials for applications related to energy conversion, storage, and efficiency. Because of their unprecedented adaptability, metal–organic frameworks (MOFs) will factor strongly in this portfolio. By utilizing the broad synthetic toolkit provided by the fields of organic and inorganic chemistry, MOF pores can be customized to suit a particular application. Of particular importance is the ability to tune the strength of the interaction between the MOF pores and guest molecules. By cleverly controlling these MOF–guest interactions, the chemist may impart new function into the Guest@MOF materials otherwise lacking in vacant MOF. Herein, we highlight the concept of the Guest@MOF as it relates to our efforts to develop these materials for energy-related applicatons. Additionally, our work in the areas of H 2 and noble gas storage, hydrogenolysis of biomass, light-harvesting, and conductive materials will be discussed. Of relevance to light-harvesting applications, we report for the first time a postsynthetic modification strategy for increasing the loading of a light-sensitive electron-donor molecule in the pores of a functionalized MIL-101 structure. Through the demonstrated versatility of these approaches, we show that, by treating guest molecules as integral design elements for new MOF constructs, MOF science can have a significant impact on the advancement of clean energy technologies.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Evaluation of irradiation facility options for fusion materials research and development

Successful development of fusion energy will require the design of high-performance structural materials that exhibit dimensional stability and good resistance to fusion neutron degradation of mechanical and physical properties. The high levels of gaseous (H, He) transmutation products associated with deuterium-tritium (D-T) fusion neutron transmutation reactions, along with displacement damage dose requirements up to 50-200 displacements per atom (dpa) for a fusion demonstration reactor (DEMO), pose an extraordinary challenge. The intense neutron source(s) is needed to address two complimentary missions: 1) Scientific investigations of radiation degradation phenomena and microstructural evolution under fusion-relevant irradiation conditions (to provide the foundation for designing improved radiation resistant materials), and 2) Engineering database development for design and licensing of next-step fusion energy machines such as a fusion DEMO. A wide variety of irradiation facilities have been proposed to investigate materials science phenomena and to test and qualify materials for a DEMO reactor. Currently available and proposed facilities include fission reactors (including isotopic and spectral tailoring techniques to modify the rate of H and He production per dpa), dual- and triple-ion accelerator irradiation facilities that enable greatly accelerated irradiation studies with fusion-relevant H and He production rates per dpa within microscopic volumes, D-Li stripping reaction and spallation neutron sources, and plasma-based sources. The advantages and limitations of the main proposed fusion materials irradiation facility options are reviewed. Evaluation parameters include irradiation volume, potential for performing accelerated irradiation studies, capital and operating costs, similarity of neutron irradiation spectrum to fusion reactor conditions, temperature and irradiation flux stability/control, ability to perform multiple-effect tests (e.g., irradiation in the presence of a flowing coolant, or in the presence of complex applied stress fields), and technical maturity/risk of the concept. Ultimately, it is anticipated that heavy utilization of ion beam and fission neutron irradiation facilities along with sophisticated materials models, in addition to a dedicated fusion-relevant neutron irradiation facility, will be necessary to provide a comprehensive and cost-effective understanding of anticipated materials evolution in a fusion DEMO and to therefore provide a timely and robust materials database.

embrittlement↗

Plasticity analysis of wear phenomena as an aid in the development of abradable materials

Plastic deformation accompanying the wear process in fully dense and porous metals was studied in order to develop more abradable gas path seal material systems for turbine engine applications. The finite element method was used to model high-rate viscoplastic deformation in the vicinity of a moving contact. Techniques were developed for studying such deformation in both solid (fully dense) and porous metals. Results of the analysis were verified by comparison with experimental data obtained using a pendulum-type rub test apparatus and a pin-on-disk sliding wear tester. It was found that the near-surface plastic deformation in fully dense solids was different from that for porous materials because of the compressibility of the latter. Both types of materials exhibit deformation features which can be taken advantage of in the design of more abradable material systems.

Kennedy, F. E., Jr.↗

Improved ceramic heat exchanger materials

The development and evaluation of materials for potential application as heat exchanger structures in automotive gas turbine engines is discussed. Test specimens in the form of small monolithic bars were evaluated for thermal expansion and dimensional stability before and after exposure to sea salt and sulfuric acid, followed by short and long term cycling at temperatures up to 1200 C. The material finally selected, GE-7808, consists of the oxides, ZrO2-MgO-Al2O3-S1O2, and is described generically as ZrMAS. The original version was based on a commercially available cordierite (MAS) frit. However, a clay/talc mixture was demonstrated to be a satisfactory very low cost source of the cordierite (MAS) phase. Several full size honeycomb regenerator cores, about 10.2 cm thick and 55 cm diameter were fabricated from both the frit and mineral versions of GE-7808. The honeycomb cells in these cores had rectangular dimensions of about 0.5 mm x 2.5 mm and a wall thickness of approximately 0.2 mm. The test data show that GE-7808 is significantly more stable at 1100 C in the presence of sodium than the aluminosilicate reference materials. In addition, thermal exposure up to 1100 C, with and without sodium present, results in essentially no change in thermal expansion of GE-7808.

Rauch, H. W.↗

Launch and Propulsion Systems Materials and Process Development for Rocket Engine Components: Turbomachinery

This presentation identifies the key materials with the highest payoff to advance the state-of-the-art in materials for turbomachinery. Current show stoppers for advancing the state of the art in materials and processes were identified. Technical issues associated with incorporating key materials into new systems are discussed. Opportunities, where they exist, are identified to overcome these technical challenges.

Cannon, James L.↗