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At least 1,081 records · Page 60
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Fuel assembly shaker and truck test simulation

This study continues the modeling support of the SNL shaker table task from 2013 and includes analysis of the SNL 2014 truck test campaign. Detailed finite element models of the fuel assembly surrogate used by SNL during testing form the basis of the modeling effort. Additional analysis was performed to characterize and filter the accelerometer data collected during the SNL testing. The detailed fuel assembly finite element model was modified to improve the performance and accuracy of the original surrogate fuel assembly model in an attempt to achieve a closer agreement with the low strains measured during testing. The revised model was used to recalculate the shaker table load response from the 2013 test campaign. As it happened, the results remained comparable to the values calculated with the original fuel assembly model. From this it is concluded that the original model was suitable for the task and the improvements to the model were not able to bring the calculated strain values down to the extremely low level recorded during testing. The model needs more precision to calculate strains that are so close to zero. The truck test load case had an even lower magnitude than the shaker table case. Strain gage data from the test was compared directly to locations on the model. Truck test strains were lower than the shaker table case, but the model achieved a better relative agreement of 100-200 microstrains (or 0.0001-0.0002 mm/mm). The truck test data included a number of accelerometers at various locations on the truck bed, surrogate basket, and surrogate fuel assembly. This set of accelerometers allowed an evaluation of the dynamics of the conveyance system used in testing. It was discovered that the dynamic load transference through the conveyance has a strong frequency-range dependency. This suggests that different conveyance configurations could behave differently and transmit different magnitudes of loads to the fuel even when traveling down the same road at the same speed. It is recommended that the SNL conveyance system used in testing be characterized through modal analysis and frequency response analysis to provide context and assist in the interpretation of the strain data that was collected during the truck test campaign.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

FERC Order No. 2222 and Considerations for Distributed Wind

The Federal Energy Regulatory Commission (FERC) issued Order No. 2222 in October 2020. The rule directs Regional Transmission Organizations and Independent System Operators (ISOs) to amend their tariffs and participation models to accommodate heterogeneous distributed energy resource (DER) aggregations in the wholesale energy markets that they operate, including capacity, energy, and ancillary service markets. The Commission issued the rule to better capture the benefits provided by DERs deployed in the United States, whose use has been expanding rapidly. The Commission defines DERs as “any resource located on the distribution system, any subsystem thereof or behind a customer meter,” including but not limited to “electric storage resources, distributed generation, demand response, energy efficiency, thermal storage, and electric vehicles and their supply equipment.” The rule aims to increase DER participation in wholesale markets by allowing the creation of DER aggregations, in which multiple DERs that are too small to meet minimum capacity requirements for wholesale markets individually would be able to participate in markets as a single unit. As of June 20, 2023, all ISOs have filed initial compliance plans and a number have begun implementation. Compliance dates range from 2024 to 2029, with Midcontinent ISO having the latest date of compliance proposed for 2029. Southwest Power Pool still has an outstanding date, having no final order yet from FERC, but a target date of the third quarter of calendar year 2025. The rule, which is technology agnostic and requires ISOs to create participation plans that accommodate different DERs, provides an opportunity for distributed wind market expansion. In addition, distributed wind can bring benefits to heterogenous DER aggregations. These benefits include resource diversity (i.e., a complementary generation profile to other types of distributed generation), its small footprint and ability to be co-located with load, and its potential to provide frequency response, voltage support, and black start services, among other ancillary services. This report provides a status update on FERC Order No. 2222, the current state of ISO compliance, and information relevant to the distributed wind industry as DER aggregators and other stakeholders expand their participation to wholesale energy markets.

17 WIND ENERGY↗
DOE OSTI2018

Source Physics Experiment Data Quality Using Background Noise

We computed time-domain root-mean-square (TRMS) amplitudes and power spectral densities (PSD) from the Source Physics Experiment (SPE) seismic data using the 2018 version 1.4 of the instrument response metadata. The geophone instrument gains were set lower about a few weeks prior to the SPE shots to record on-scale and then reset soon afterward to record background noise and seismicity. When the gains were set lower, we determined that the 1-2 Hz bandpass filtered geophone amplitudes increased 20 decibels (dB) or factor of 10 relative to the geophone baseline or background noise levels from nearby broadband sensors. This indicates an inconsistency between the released metadata reporting a decrease in gain factor of 32 and the likely true geophone gain setting of 3.2. After the shots, the geophone gains were reset and recorded background noise levels similar to nearby broadbands consistent with the metadata for those time intervals. There was also a similar issue with line-3, line-4 and AF Trillium broadband horizontals gains during SPE-5 where there is a factor of 32 difference relative to baseline levels. The other Guralp and Trillium broadbands performed very well recording a 1-2 Hz noise level of -150 to -160 dB similar to the nearby station at Tonopah Springs, Nevada (US.TPNV) and compared with -170 dB from the new low noise model (NLNM) for the continental US (e.g., McNamara and Buland, 2004). The geophones were only 5-10 dB higher but performed as well as broadbands above 6 Hz. The accelerometers have poor low frequency response and were 40-50 dB higher in the 1-2 Hz band relative to broadbands.

58 GEOSCIENCES↗
DOE OSTI2023

Dispersive Charge Transfer State Electroluminescence in Organic Solar Cells

Abstract The notion of quasi‐equilibrium is central to most solar cells; however, it has been questioned in organic photovoltaics (OPVs) owing to strong energetic disorder that frustrates efficient relaxation of electrons and holes within their respective density of states (DOS). Here, modulation electroluminescence (EL) spectroscopy is applied to OPVs and it is found that the frequency response of charge transfer (CT) state EL on the high energy side of the spectrum differs from that of the low energy side. This observation confirms that static disorder contributes substantially to the linewidth of the steady‐state EL spectrum and is unambiguous proof that the distribution of CT states formed by electrical injection in the dark is not in quasi‐equilibrium. These results emphasize the need for caution when analyzing OPV cells on the basis of reciprocity models that assume quasi‐equilibrium holds, and highlight a new method to study this unusual aspect of OPV operation.

14 SOLAR ENERGY↗
DOE OSTI2015

Miniaturized LTCC elliptic-function lowpass filters with side stopbands

A compact, high-selectivity, and wide stopband lowpass filter is highly demanded in wireless communication systems to suppress adjacent harmonics and unwanted signals. In this letter, a new miniaturized lowpass filter with elliptic-function frequency response is introduced. The filter is fabricated in multilayer low temperature cofired ceramics. The size of the miniaturized filter is 5.5 × 3.9 × 1.72 mm3. As a result, the measured insertion loss of the filter is better than 0.37 dB from DC to 1.28 GHz and the measured stopband of the filter is great than 22 dB from 2.3 to 7.5 GHz.

36 MATERIALS SCIENCE↗
DOE OSTI2016

An Investigation of Passive and Semi-Active Tuned Mass Dampers for a Tension Leg Platform Floating Offshore Wind Turbine in ULS Conditions

Offshore Wind Turbines (OWTs) are subjected to complex external loadings caused by combined wind and wave sources. The application of structural damping control techniques to OWTs using Tuned Mass Dampers (TMDs) has shown to be effective in reducing the integrated system loads and accelerations. In this work, the impact of passive and semi-active (S-A) TMD’s applied to both fixed-bottom (monopile) and floating (tension leg platform) OWTs are evaluated under the Fatigue Limit State (FLS) and Ultimate Limit State (ULS). Different S-A control logics like ON/OFF state damping based on the ground hook (GH) control policy are implemented, and the frequency response of each algorithm is investigated. It is shown that the performance of each algorithm varies according to the load conditions such as FLS (normal operation) and ULS (idling state). Fully-coupled time domain simulations are conducted through the developed simulation tool for structural control integrated into the high-fidelity wind turbine design code, FASTv8. Compared to the passive TMD, it is shown that a S-A TMD results in higher load reductions, as well as, smaller strokes under both FLS and ULS conditions. In FLS analysis, the S-A TMD using Displacement Based Ground Hook (DB-GH) control is capable of reducing the fore-aft and side-to-side damage equivalent loads for the monopile substructure by approximately 12 % and 64 %, respectively. The ultimate loads at the tower base for the floating substructure (TLP) are also reduced by 9% with S-A TMD followed by Inverse Velocity Based Ground Hook control (IVB-GH). The dynamic characteristics and practical feasibility of a magnetorheological (MR) damper (for S-A control) are also evaluated.

17 WIND ENERGY↗
DOE OSTI2011

Modal analysis and SHM investigation of CX-100 wind turbine blade

This paper presents the dynamic characterization of a CX100 blade using modal testing. Obtaining a thorough dynamic characterization of these turbine blades is important because they are complex structures, making them difficult to monitor for damage initiation and subsequent growth. This dynamic characterization was compared to a numerical model developed for validation. Structural Health Monitoring (SHM) techniques involving Lamb wave propagation, frequency response functions, and impedance based methods were also used to provide insight into blade dynamic response. SHM design parameters such as traveling distance of the wave, sensing region of the sensor and the power requirements were examined. Results obtained during modal and SHM testing will provide a baseline for future damage detection and mitigation techniques for wind turbine blades.

17 WIND ENERGY↗
DOE OSTI2018

Performance Assessment of Several Low-Cost Consumer-Grade Analog-to-Digital Conversion Devices

The Oak Ridge National Laboratory (ORNL) has pioneered an approach where low-cost consumer-grade electronics can be used as the basis of a highly reliable data acquisition architecture. One twenty-channel system based on this approach has been operating almost 4 years at ORNL. The architecture allows a mix-and-match level of configurability so the designer can select devices that best match the desired performance trade-offs. The most important device to be selected is the analog-to-digital converter. This paper explores the performance of several candidate audio recording devices that can be used as high-speed analog-to-digital converters for such measurement systems. Various performance metrics are explored including frequency response, noise floor, and synchronous sampling. Sample rates as high as 192 KHz are supported with 16 and 24-bit resolution. While most of the devices are dual-channel, there are multi-channel devices now available that will allow modal type of synchronous sampling. One such device was tested and is discussed is this paper.

Wetherington Jr, G↗
DOE OSTI2017

New Method to Estimate the Permittivity of Dielectric Materials Using MSPS

A new method to estimate the relative dielectric permittivity of material’s sheet is presented. In this method, a conventional microstrip patch sensor (MSPS) is utilized to resonate at 2.45 GHz. An unknown material, considered as a superstrate layer of 5 mm thickness, is located in the near-field region of the MSPS, at a distance of 5 mm above the sensor. From the changes in the MSPS’s parameters, the dielectric property of the unknown material can be deduced. Based on the conformal map theory, theoretical analyses were performed, and hence, simulation analyses were done using the CST-MW software package. This proposed method was validated through measurements. From the theoretical, simulation, and measurement results, it was shown that depending on the frequency response, the relative permittivity can be estimated.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2024

A Simplified Method for Predicting Shaker Voltage in IMMATs

Impedance Matched Multi-Axis Tests (IMMATs) can replicate in-service vibration induced stress more accurately than single axis shaker table tests as they can better match a part’s operational boundary conditions and excite it in multiple degrees of freedom simultaneously. Here, the shakers used in IMMATs are less powerful than shaker tables, so shaker force limits can be exceeded during tests if they are not placed adequately for the desired environment. The ability to predict shaker voltage and force before performing a test is, therefore, helpful in selecting shaker locations so that their limits are not exceeded. In this study, electrodynamic shakers were modeled as discrete electromechanical systems, and the shaker parameters were chosen to match experimentally obtained acceleration/voltage frequency response functions (FRFs). These models were coupled to a finite element model of the device under test (DUT) via dynamic substructuring, and the substructured model was demonstrated to accurately predict shaker voltage as well as the error in reproducing the environment at multiple accelerometer locations. A simple method called the FRF Multiplication method, in which the FRF of the substructured system is approximated as the product of two separate FRFs of the shaker and DUT respectively, was proposed and applied to the same system, yielding similar voltage and error predictions to those obtained using substructuring. Simple case studies were presented to explore the applicability of the proposed method, and it was demonstrated to have similar accuracy to the substructuring method in a range of cases. Additionally, we showed that while it was not possible to derive a unique model of the shakers from acceleration/voltage FRFs alone, the models that could be obtained were sufficient to predict test error almost perfectly and shaker voltage with less than 40 percent error.

42 ENGINEERING↗
DOE OSTI2020

Adapting Optimal Velocity Tracking Control to Account for WEC Constraints and Power-Take-Off Efficiencies: Preprint

Wave energy converters (WECs) come in many different forms, from point absorbers, oscillating water columns, to bulge wave devices. This paper focuses on the control of point absorber WECs, which typically have a narrow-banded frequency response and, therefore, control is well placed to improve the energy capture of such WECs. The acausal nature of the control problem means that theoretically optimal control is almost impossible to achieve inpractice; however optimal velocity tracking (OVT) offers a simple and robust approximation to optimal control that can achieve better power capture than passive linear damping methods, albeit with necessarily higher force demands. OVT is a form of impedance matching and the magnitude of the power-take off (PTO) force demand is often not linearly proportional to the WEC velocity, which can lead to PTO force and speed combinations far from the optimalPTO efficiency. The highly non-linear PTO force and speed to efficiency mapping can, without remedial measures, severely diminish the effectiveness of OVT techniques. In this paper, limits to the movement and force of the PTO are demonstrated, allowing OVT to be more easily applied in practice. The effect of PTO efficiency is explored, and a potential solution to the problem of adapting control to account for efficiency is presented. Both aspects of the work presented highlight the requirement for co-design of the WEC, PTO, and controller.

conversion efficiency↗
DOE OSTI2022

Physics-informed Bayesian machine learning case study: Integral blade rotors

This paper provides a physics-informed Bayesian machine learning (PIBML) description and case study. The PIBML approach applies three physics-based models to establish the initial beliefs before testing to determine the probability of milling stability (or prior). These include: receptance coupling substructure analysis (RCSA) prediction for the tool tip frequency response functions; finite element software prediction of the mechanistic force model coefficients; and a spindle speed-dependent power law model for process damping. Testing was then performed to identify optimal stable machining conditions using an expected improvement in material removal rate criterion. The prior probability of stability was updated using the test results to determine the posterior probability of stability. The test results were compared to the parameter recommendations provided by the endmill manufacturer. A demonstration integral blade rotor was machined at the optimal stable machining conditions for 304 stainless steel and 6061-T6 aluminum. Finally, the disagreement between manufacturer recommendations and milling performance in both materials tested emphasizes the need for broad implementation of PIBML approaches to increase machining productivity and efficiency.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2016

Sintering and characterization of SrBi{sub 2}Ta{sub 2}O{sub 9} obtained by high-pressure processing at low temperatures

High-pressure processing is a very attractive approach for the production of materials with new and/or improved properties. In this work, pressures in the order of 7.7 GPa and 2.5 GPa were induced in SrBi{sub 2}Ta{sub 2}O{sub 9} samples at different temperatures placed in a specific reaction cell and generated different effects on phase formation. The microstructural evolution during high-pressure processing was investigated by scanning electron microscopy in association with energy dispersion spectroscopy and with the support of an X-ray diffraction analyzer. Frequency response analysis was used to obtain the dielectric curves by electrochemical impedance spectroscopy. A SrBi{sub 2}Ta{sub 2}O{sub 9} single-phase sample, treated at 2.5 GPa and 900 °C, was used to evaluate the electrical properties, obtaining a dielectric response similar to SrBi{sub 2}Ta{sub 2}O{sub 9} samples sintered by conventional processes at temperatures above 1000 °C. In addition, by this method, it was possible to obtain ceramics with uniform microstructure and a relative density of 93%. - Highlights: • The first production of SrBi{sub 2}Ta{sub 2}O{sub 9} using the technique of high-pressure processing. • The ability to produce single-phase SrBi{sub 2}Ta{sub 2}O{sub 9} treated at 2.5 GPa and 900 °C. • The electrical properties are compatible with SBT sintered at high temperatures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2024

Local modeling for FRF estimation with noisy input measurements

The frequency response function (FRF) is an essential means by which dynamic systems are qualified. In recent years, local modeling approaches have been extensively researched and shown to significantly outperform traditional FRF estimators. However, the standard local modeling approach assumes a perfectly-known system input, which results in biased FRF estimates in the presence of input noise. This paper derives a simple adjustment that can be used to improve FRF estimation for systems subjected to random excitation with noisy input data. This improvement can be implemented with little modification to standard local modeling algorithms and with little additional computational burden. The adjustment is coupled with a model selection procedure to avoid underfitting and overfitting. In conclusion, the methods presented in this paper are validated on a simulation, and they are shown to reduce bias due to input noise.

47 OTHER INSTRUMENTATION↗
DOE OSTI2020

Increased damping through captured powder in additive manufacturing

This paper describes the retention of metal powder within additively manufactured structures to achieve increased damping. In this work, solid and hollow (powder filled) aluminum cylinders were fabricated in using laser powder bed fusion where the internal, captured powder in the hollow cylinders served as an energy dissipation mechanism. Impact testing was completed to compare the frequency response functions of three cylinder geometries: one solid cross-section and two hollow cross-sections with different inner diameters and, therefore, different powder volumes. Increased damping with larger inner diameter was observed. The damping was quantified using a structural damping model.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Low-cost, constrained-motion dynamometer for milling force measurement

This paper describes the design and testing of a low-cost dynamometer for milling force measurement. The monolithic design is based on constrained-motion/flexure-based kinematics, where force is inferred from displacement measured using a low-cost optical interrupter (i.e., a knife edge that partially interrupts the beam in an emitter-detector pair). The time-dependent displacement of the dynamometer’s moving platform caused by the milling force is converted to the frequency domain, multiplied by the inverse of the single degree of freedom frequency response, and converted back to the time domain to obtain the time dependent cutting force. Lastly, comparisons with commercially available, piezoelectric-based force measurement are provided.

47 OTHER INSTRUMENTATION↗
DOE OSTI2022

Dynamic force and stability prediction for milling using feed rate scheduling software and time-domain simulation

This paper describes: 1) the use of feed rate scheduling software to predict the radial depth of cut variation for three-axis milling toolpaths and; 2) the use of the radial depth profile in a time-domain simulation to predict dynamic cutting forces. The time-domain simulation, which also includes the tool tip frequency response functions and force model (which relates the cutting force components to the chip geometry) as inputs, enables dynamic force profiles to be predicted and parameter combinations that cause chatter to be identified. A ramp geometry is selected that provides constantly varying radial depth and force predictions are completed at multiple axial depths for comparison to measured forces. Both stable and unstable (chatter) milling conditions were observed with good agreement between time-domain simulation and measurement results. The value of combining the feed rate scheduling software and time-domain simulation is demonstrated.

42 ENGINEERING↗
DOE OSTI2022

A machining digital twin for hybrid manufacturing

Hybrid manufacturing consisting of metal additively manufactured preforms and computer numerical control (CNC) machining has been established to be an effective method for high material use rates. However, hybrid manufacturing introduces unique challenges. Near-net shape designs are typically selected, which result in a smaller margin for part placement within the stock and stringent requirements for work coordinate system identification. Additionally, less stock material reduces the preform stiffness, which limits the material removal rates during machining. This paper demonstrates a digital twin for CNC machining of a wire arc additively manufactured preform that implements: 1) structured light scanning for stock model identification and tool path generation; 2) a fused filament fabrication apparatus to attach temporary fiducials and scan targets to the preform that enable coordinate system definition for both the CAM and CNC machine; 3) preform and tool tip frequency response function measurements to enable stable milling parameter selection; and 4) post-manufacturing measurements of geometry, surface finish, and structural dynamics to confirm designer intent. These efforts define key components of the machining digital twin for hybrid manufacturing.

36 MATERIALS SCIENCE↗