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At least 1,081 records · Page 60

High performance Calcium Copper Titanate/Polyimide dielectrics composites enabled through colloidal stabilization

Transition to electrified transportation demands advanced power electronic components with the capability to improve range, reliability, and cost of ownership to accelerate mass market adoption. Thus, improvement in the current designs, manufacturing processes, materials, and components capable of providing reliable and efficient operation at higher temperatures play important roles in meeting future needs. To address these challenges, this article focuses on novel dielectric materials designed to reduce the volume of the most important and bulky component of a power electronic system, a capacitor. A new composite dielectric material was developed by integrating the positive attributes of both polymer and ceramic capacitors to overcome the challenges of state-of-the-art dielectric materials. Further, the developed composite properties have been evaluated and showed promising results, achieving a dielectric constant of 250 at 100 Hz, 25°C, unseen in current literature. Additionally, these materials can function at high temperatures (>150°C) with good breakdown strength, providing promising working conditions for capacitors, especially in electric vehicle applications.

36 MATERIALS SCIENCE↗

Characterization of the correlation between the interfaces and failure behaviors for particle reinforced Mg–Li composites

The interfacial microstructure of SiC{sub p} or YAl{sub 2p} reinforced Mg–14Li–3Al matrix composites was comparatively characterized by scanning electron microscopy and electron probe microanalysis. A nanoindentation combined with scanning electron microscopy technique was used to characterize the interfacial mechanical properties between the reinforcements and matrix. The interfacial strength and failure behaviors for the composites were analyzed from the load–penetration curves and corresponding images. In situ tensile tests were used to observe the fracture and deformation processes with the aid of scanning electron microscopy. The results show that both the chemical and mechanical compatibilities between the YAl{sub 2} particles and LA143 matrix are better than those between the SiC particles and LA143 matrix. The interfacial breakage load for the SiC/LA143 composite is lower than that for the YAl{sub 2}/LA143 composite because of the worse chemical and mechanical compatibilities between the ceramic particles and metal matrix. Interfacial breakage is the main failure mechanism for the SiC/LA143 composite, while the particle breakage and matrix crack are the main failure mechanism for the YAl{sub 2}/LA143 composite. These may be related to the stronger interfacial bonding between the intermetallic particles and metal matrix. - Highlights: • The compatibility for YAl{sub 2} particle with LA143 matrix is better than SiC particle. • The strength of the YAl{sub 2}/LA143 interface is higher than the SiC/LA143 interface. • The main failure behavior for the SiC/LA143 composite is interfacial breakage. • The main failure behavior for YAl{sub 2}/LA143 composite is particle and matrix breakage. • The interfacial strength plays an important role on the composite failure behavior.

36 MATERIALS SCIENCE↗

Membrane-Confined Iron Oxychloride Nanocatalysts for Highly Efficient Heterogeneous Fenton Water Treatment

Heterogeneous advanced oxidation processes (AOPs) allow for the destruction of aqueous organic pollutants via oxidation by hydroxyl radicals ( • OH). However, practical treatment scenarios suffer from the low availability of short-lived • OH in aqueous bulk, due to both mass transfer limitations and quenching by water constituents, such as natural organic matter (NOM). In this work, we overcome these challenges by loading iron oxychloride catalysts within the pores of a ceramic ultrafiltration membrane, resulting in an internal heterogeneous Fenton reaction that can degrade organics in complex water matrices with pH up to 6.2. With • OH confined inside the nanopores (~ 20 nm), this membrane reactor completely removed various organic pollutants with water fluxes of up to 100 L m –2 h –1 (equivalent to a retention time of 10 s). This membrane, with a pore size that excludes NOM (>300 kDa), selectively exposed smaller organics to •OH within the pores under confinement and showed excellent resiliency to representative water matrices (simulated surface water and sand filtration effluent samples). Moreover, the membrane exhibited sustained AOPs (>24 h) and could be regenerated for multiple cycles. Our results suggest the feasibility of exploiting ultrafiltration membrane-based AOP platforms for organic pollutant degradation in complex water scenarios.

36 MATERIALS SCIENCE↗

Analysis of the CO 2 Chemisorption in Li 5 FeO 4 , a New High Temperature CO 2 Captor Material. Effect of the CO 2 and O 2 Partial Pressures

Pentalithium ferrite (Li 5 FeO 4 ) was tested in this paper as possible CO 2 captor, both by theoretical calculations and experimental measurements. The pristine Li 5 FeO 4 compound with orthorhombic structure was synthesized via solid-state reaction and it was structural and microstructurally characterized. Later, sample was heat-treated at temperatures from room temperature to 900 °C under different CO 2 or CO 2 –O 2 atmospheres. Li 5 FeO 4 exhibits excellent CO 2 chemisorption abilities with a capture capacity about 12.9 mmol/g, which is outstanding in comparison to other previously reported ceramic captors. This material is able to react with CO 2 from 200 °C to approximately 715 °C showing a high kinetic of reaction even at CO 2 partial pressure values as low as 0.2. Finally and additionally, results suggest that oxygen addition does enhance the CO 2 chemisorption on Li 5 FeO 4 at temperatures below 700 °C, although oxygen addition seems to favor the desorption process at higher temperatures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Fe-based ceramic nanocomposite membranes fabricated via e-spinning and vacuum filtration for Cd 2+ ions removal

Here, vacuum filtered and polymer mixed e-spinning membranes (ESPMs) made from or doped with Fe-based nanomaterials were successfully fabricated to remove Cd 2+ ions from a neutral aqueous solution. The used Fe-based nanomaterials including FeOOH precursor Nanowires (NWs), α-Fe 2 O 3 NWs and Fe 3 O 4 nanoparticles (NPs) were synthesized by elevating the hydrothermal reaction temperature from 250 °C to 500 °C or doing post-heating treatment. The adsorption results showed that vacuum filtered membranes (VFMs) overall performed a better Cd 2+ ions removal behavior than e-spinning ones. Among them, VFM made from Fe 3 O 4 NPs has the highest adsorption capacity (qt) with the adsorption amount of Cd 2+ ions reaching about 29.3 mg/g within only 2 min due to the high specific surface area of NPs. Models of pseudo-first-order, pseudo-second-order and intraparticle diffusion were used to study the kinetics of Cd 2+ ions removal process, and a high correlation coefficient (R 2 ) of 0.99 was obtained when pseudo-second-order model was used. It was measured that the equilibrium rate constant of VFM made from Fe 3 O 4 NPs has reached about 0.28 g mg –1 min –1 , much smaller than those of other membranes, which suggested a high Cd 2+ ions removal efficiency.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Material For Harsh Environments : 2020 Virtual Workshop Summary Report

This report identifies seven high-priority, crosscutting research directions for energy-producing and energy-intensive industries in which harsh service environments are experienced. Electrical power-generating technologies that could benefit include nuclear, renewable (e.g., wind, solar thermal, geothermal, and hydro), and combustion processes (e.g., hydrogen, natural gas, biomass, and coal). Investment in these research areas could drive deployment of new materials and manufacturing innovations that would, in turn, enable widespread implementation of advanced materials into the energy production and manufacturing sectors, leading to step-changes in materials systems’ performance and manufacturing efficiency. Those technological step-change advancements would stimulate and reinvigorate domestic manufacturing, improve U.S. manufacturing competitiveness, markedly improve energy efficiency in targeted energy-intensive manufacturing processes, and enable practice of technologies that reduce the carbon footprint across a broad swath of manufacturing and electricity production supply chains.

36 MATERIALS SCIENCE↗

Unraveling the conundrum of electronic leakage in protonic ceramic cells: Operation-specific insights and rational design strategies

Electronic conduction through proton-conducting electrolytes significantly impairs the efficiency of protonic ceramic cells (PCCs). Here, in this study, we explore the electron and ion mixed transport properties of four common protonic ceramics, BaZr 0.8 Y 0.2 O 3-δ (BZY82), BaZr 0.7 Ce 0.2 Y 0.1 O 3-δ (BZCY721), BaZr 04 Ce 0.4 Y 0.1 Yb 0.1 O 3-δ (BZCYYb4411), and BaZr 0.1 Ce 0.7 Y 0.1 Yb 0.1 O 3-δ (BZCYYb1711). It marks the first instance of investigating these properties under operation-specific scenarios: fuel side of electrolysis cell, air side of electrolysis cell, fuel side of fuel cell, and air side of the fuel cell. BZCYYb1711 exhibits the highest ionic conductivity, but two to three times higher electronic leakage when exposed to oxygen-containing environments than the others. BZY82 exhibits approximately two times higher electronic leakage in a hydrogen-containing environment. BZCY721 demonstrates excellent ion transport numbers (~0.95) across these four operating conditions. BZCYYb4411 behaves quite similarly to BZCY721. The most challenging operating environment for all candidates is the air side of fuel cell mode. This mode leads to a high initial electronic leakage, followed by a significant increase with polarization. The probable cause for this behavior is a H 2 -free, polarization-induced reduction that leads to the formation of V$^•_O$. The electron small polaron associated with V$^•_O$ is released by the electrical field due to the Poole-Frenkel effect. ZnO and NiO sintering aids are found to be detrimental to the ionic conductivity of the electrolytes. In particular, NiO substantially lowers the ion transport number. The correlation of the operation-specific electronic leakage to full cells is discussed. It is suggested that a rational PCC design should synergistically couple BZCYYb1711 at fuel side with BZCY4411 at air side to deliver a well-balanced performance and faradaic efficiency simultaneously, and the high temperature sintering process with a NiO fuel electrode should be shortened or replaced by ultra-fast sintering techniques or using a fuel electrode scaffold-infiltration fabrication strategy.

42 ENGINEERING↗

The Li{sup +} conducting composite based on LiTi{sub 2}(PO{sub 4}){sub 3} and Li{sub 3}BO{sub 3} glass

Highlights: • Addition of the LBO glass enhance total ion conductivity up to four orders of magnitude. • Transport of Li{sup +} could be attributed to two media: grains and grain boundaries. • Sintering temperature is the most influential factor affecting the σ{sub tot}. • Melting of the LBO above 700 °C supports the sintering process. - Abstract: The LiTi{sub 2}(PO{sub 4}){sub 3} based composites containing amorphous Li{sub 3}BO{sub 3} were formed and investigated by means of X–ray diffractometry, thermogravimetry, scanning electron microscopy, impedance spectroscopy and density methods. The study shows that when a polycrystalline LiTi{sub 2}(PO{sub 4}){sub 3} material is sintered with Li{sub 3}BO{sub 3} glass, the resultant ceramics exhibit very high total ion conductivity. The maximum conductivity of 1.43 × 10{sup −4} S cm{sup −1} at 30 °C was achieved for the LTP–0.3LBO material sintered at 900 °C compared to 5.15 × 10{sup −8} S cm{sup −1} of the ceramic LiTi{sub 2}(PO{sub 4}){sub 3}.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Crystal accumulation in the Hanford Waste Treatment Plant high level waste melter. Preliminary settling and resuspension testing

The full-scale, room-temperature Hanford Tank Waste Treatment and Immobilization Plant (WTP) High-Level Waste (HLW) melter riser test system was successfully operated with silicone oil and magnetite particles at a loading of 0.1 vol %. Design and construction of the system and instrumentation, and the selection and preparation of simulant materials, are briefly reviewed. Three experiments were completed. A prototypic pour rate was maintained, based on the volumetric flow rate. Settling and accumulation of magnetite particles were observed at the bottom of the riser and along the bottom of the throat after each experiment. The height of the accumulated layer at the bottom of the riser, after the first pouring experiment, approximated the expected level given the solids loading of 0.1 vol %. More detailed observations of particle resuspension and settling were made during and after the third pouring experiment. The accumulated layer of particles at the bottom of the riser appeared to be unaffected after a pouring cycle of approximately 15 minutes at the prototypic flow rate. The accumulated layer of particles along the bottom of the throat was somewhat reduced after the same pouring cycle. Review of the time-lapse recording showed that some of the settling particles flow from the riser into the throat. This may result in a thicker than expected settled layer in the throat.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

High-Energy Solid-State Lithium Batteries with Organic Cathode Materials (Final Report)

Organic materials made from abundant elements via low-energy processes are emerging as sustainable and low-cost alternatives to transition metal oxides as the electrode materials for high- energy batteries in the wake of supply chain and environmental issues associated with critical materials during the transition to clean energy. Organic insertion materials (OIMs) offer material- level energy comparable to transition metal oxides, but they have durability difficulties owing to dissolving in common liquid electrolytes. Combining ceramic-based solid electrolytes with organic electrode materials is one intriguing solution. The goal of this project is to design and synthesize high-energy OIMs, to understand the chemical dynamics and mechanical properties at the OIM-sulfide interface during electrochemical cycling, and to develop methods for constructing the optimum cathode microstructure, which will lead to improved electrochemical performance. The project team has accomplished the following over the last four years: (a) demonstrating that the mechanical softness of organic electrode materials is uniquely beneficial in suppressing crack formation at the electrode-electrolyte interface during cell operation; (b) understanding the interaction between cathode microstructure and the mechanical properties of individual components; and (c) establishing predictive control of cathode microstructure by tuning the mechanical properties of solid electrolytes and OIMs; (d) determining the chemical combability of sulfide electrolyte with high-energy OIMs and finally (f) laying out a road map toward a specific energy of 500 Wh kg -1 for solid-state lithium batteries. 14 publications resulted from this project.

25 ENERGY STORAGE↗

In situ formed catalysts for active, durable, and thermally stable ammonia protonic ceramic fuel cells at 550 °C

Ammonia protonic ceramic fuel cells (NH 3 -PCFCs) are promising and attractive energy-conversion devices owing to their high energy density, zero-carbon emission, and safety. The development of NH 3 -PCFCs, however, depends largely on the insufficient activity and poor durability of typical Ni-based anodes for ammonia decomposition, especially at low temperatures such as 550 °C. Herein, we report a self-assembled heterostructured Ru 0.95 Cu 0.05 Ni x (RCN) catalyst obtained through an in situ reaction between the surface-decorated Ru 0.95 Cu 0.05 nanoparticles and the Ni grain in the anode under typical processing conditions. At 550 °C, Ni–BaZr 0.1 Ce 0.7 Y 0.1 Yb 0.1 O 3 anode-supported PCFCs with RCN catalysts exhibit a high peak power density of 0.732 W cm -2 and a significantly enhanced durability of 100 h in NH 3 . Moreover, the cells demonstrate improved thermal stability compared with the bare cell during a 31-cycle thermal cycling test in NH 3 between 550 and 700 °C. In conclusion, the enhanced performance is likely attributed to the synergistic effects of Ru and Cu in RCN for NH 3 decomposition, resulting in a more vital interaction of NH 3 than that of the bare anode surfaces, as confirmed by NH 3 thermal conversion, electrochemical performance, and theoretical simulations.

30 DIRECT ENERGY CONVERSION↗

Integrated TBC/EBC for SiC Fiber Reinforced SiC Matrix Composites for Next Generation Gas Turbines (Final Report)

In this ambitious project, a significant challenge preventing widespread use of ceramic matrix composites in hot section components of gas power generating turbines was addressed. Hot section components made from SiC fiber reinforced SiC matrix composites (SiC/SiC composites), have the potential to achieve a combined cycle energy efficiency of above 65%. To achieve this efficiency, the temperature of the combustion gases on the turbine component surface is expected to reach as high as ~1700ºC (3100ºF). However, SiC/SiC composites suffer from volatilization at high temperature under high velocity steam environment – typical in a turbine hot chamber. This integrated collaborative project, between two research groups at Clemson University and a team of engineers and scientists at GE Gas Power, focused on design, fabrication and evaluation of a new graded environmental barrier coating. Using the excellent compositional tailorability of polymer derived ceramics (PDCs), we developed an integrated EBC/BC that smoothly transitions from bottom SiC/SiC bond interface to hermetic sesquioxide (Y 2 O 3 ) top surface. This smooth compositional transition avoided the sharp CTE mismatch at interfaces to greatly reduce the thermal stress. The developed EBC is compatible with and bonds well with the bond coat that GE uses. The top hermetic oxide surface ensures low oxygen transportation and volatilization rates under the high velocity steam environment. The graded microstructure with increasing sesquioxide concentration also decreases the amount of Si and C elements near the top hermetic sesquioxide layer. Coatings made using a process suitable for manufacturing – atmospheric plasma spraying was demonstrated. The microstructure of coatings made using this process were fully characterized. Finally, the performance of these coatings was investigated under the most demanding conditions for this application. Specifically, high temperature, high velocity steam exposure; thermal shock test; and thermal cycling tests. The graded coatings performed exceptionally well in all these tests. Specific suggestions for future development in this area have also been identified. In addition to the excellent technical progress, this project helped initiate a robust collaboration between the research groups at Clemson and GE Gas Power. It also provided a high-quality learning and mentoring opportunity for the three post-doctoral research associates and two UG students at Clemson University who worked on this project. All proposed tasks, sub-tasks were completed, and all milestones achieved.

03 NATURAL GAS↗

Nanotomography Investigation of 3D Printed Batteries with a Water-in-Salt Gel Polymer Electrolyte

3D printing, also known as additive manufacturing, has emerged as a promising strategy to design and fabricate future energy storage devices. Although significant progress has been reported, current 3D printed battery designs are still limited by the choice of the electrolyte, such as ceramic or conventional toxic organic electrolytes. Here, we incorporated the latest developments in aqueous batteries into a novel 3D printable battery that can be fabricated directly in an ambient environment that is also more environmentally friendly. Specifically, a gel polymer electrolyte with a water-in-salt concept was introduced in our 3D-printed batteries. Combining their advantages, the resulting 3D printable batteries show promise for much simplified processing conditions. Further, the structural, (electro-)chemical, and morphological evolution batteries are being investigated by synchrotron X-ray nanotomography and electrochemical analysis. Overall, our research explores the possibility of an easier and more environmentally friendly way to build 3D printable, customizable batteries for future technologies.

36 MATERIALS SCIENCE↗

Literature Review of Polymer Derived Ceramics

Polymer Derived Ceramics (PDCs), also known as preceramic polymers, are valuable coating agents that are used to produce surface barriers on substrates such as stainless steel. These barriers protect against a multitude of environmental threats, and have been used since their research and development in 19772. This paper seeks to review and demonstrate the remarkable properties and versatility that PDCs have to offer, while also giving a brief overview of the processing techniques used today.

36 MATERIALS SCIENCE↗

Transparent Ceramic Garnet Gamma-Ray Spectrometer With Directionality

We have developed a handheld γ -ray spectrometer based on 1024 pixels, 2.8mm×2.8mm×6 mm in size, of gadolinium–yttrium–gallium–aluminum garnet (GYGAG) ((Gd,Y,Ce) 3 (Ga,Al) 5 O 12 ) ceramic scintillator (total of 48-cm 3 detector volume) coupled to silicon photodiode (SiPD) arrays. The SiPD arrays and readout ASIC, originally developed for medical imaging applications, have been adapted for portability in a lightweight box with heatsink and thermoelectric cooling. Custom readout firmware for γ-ray spectroscopy has been implemented, and a system user interface was developed that runs on an Android tablet. Here, we have optimized the processing of the GYGAG(Ce), the pixel optical coupling, and electronics readout parameters to obtain single pixel energy resolution as good as R(662keV)=3.1 % full-width at half-maximum and full device resolution with singles events from all pixels summed of 4.5%. When Compton-summed events are included, full-energy peak efficiency increases by ~2× , and R(662keV)=4.7 % is obtained for the full device. The pixelated architecture is leveraged to locate point sources of radiological materials using Compton imaging and active masking techniques. Directional detection of a 1 mCi Cs-137 source at 10 m can be made to ±10° in ~2 s.

42 ENGINEERING↗

Chromium-Based Mitigation Coatings on SiC Materials for Fuel Cladding

SiC composites are undergoing assessment under the Advanced Fuels Campaign for Light Water Reactors (LWR) as an Accident Tolerant Fuel (ATF) cladding. As noted, the main concern has been the hydrothermal corrosion of SiC under all LWR chemistries, resulting in cladding oxidation and recession unacceptable for the duration of burn-up. Improvements in future fuel burn-up further increase recession mitigation requirements. Hermeticity of ceramic cladding may also be a concern in terms of quality control. Coatings are being investigated as a practical solution to address concerns regarding SiC cladding for both accident conditions and normal operations. SiC materials were coated by various technologies to produce Cr-based mitigation coatings as a corrosion barrier in LWR water chemistry. In all cases, deposition of Cr compounds requires that SiC behave as a cathode during processing, which requires surface electrical conductivity. Morphology and phase analysis of the coatings are still undergoing investigation, mainly for predicting differential swelling, thermal expansion and microcracking. Autoclave corrosion and in-pile irradiation in a PWR water loop will follow in mid-2016. (authors)

36 MATERIALS SCIENCE↗

Simulation of DWPF Chemical Process Cell Using a Reaction Calorimeter

The Defense Waste Processing Facility (DWPF) converts liquid radioactive waste into glass using a Sludge Receipt Adjustment Tank (SRAT) and Slurry Mix Evaporator (SME) in addition to other processes. The SRAT and SME processes can be simulated on a small-scale using the Mettler-Toledo Reaction Calorimeter (RC1). This equipment is able to automate the execution and monitoring of experiments involving nonradioactive chemical simulants. During the chemical processing of sludge in the SRAT process, foam begins to form and can foam over the reaction vessel. The current antifoam used at DWPF creates a risk of increased flammability and has a limited pH range. Usually, mercury is circulated back into the reaction vessel during the SRAT process, making it difficult to remove. To combat foam over, novel antifoams will be tested during the boil-up process using the RC1. To improve mercury extraction, 3D-printed coalescer columns will be tested within the Mercury Water Wash Tank (MWWT) of the RC1. Testing of Simulant Sludge Batch 6 (SB6) was performed to ensure: the sludge would form a stable foam at boiling during full SRAT/SME runs; the antifoam would reduce the amount of foam within the vessel The sludge and a Precipitate Reactor Feed Tank (PRFT) simulant with monosodium titanate (MST) were mixed separately, combined, and then heated to boiling. As shown below, the antifoam used was able to eliminate the foam within the vessel, as expected. The FormLabs Form2 3D Printer can be used to create roughly 3-inch tall and 1-inch diameter columns from clear and ceramic resins. The columns will utilize chemical and physical forces to draw the mercury out of a condensed offgas stream leaving the RC1 reaction vessel. These columns will be tested during full SRAT/SME runs on the basis of how well they are able to collect elemental mercury. In preparation for full-scale runs, the RC1 equipment was assembled onto a custom table and tested with water runs. The software used to control automation, iControl, has a user-friendly interface that allows the experiment to be altered as needed. An example of the data recorded during an experimental run is represented in Figure 1 below. Water runs were utilized as a way to prove if the RC1 system was functioning in the following areas: Boil-up rates, Chemical additions using pumps, Temperature readings, Balance readings, Probe readings, Offgas system, Agitation. Future Plans: Five novel antifoams will be tested during full SRAT/SME runs. The most effective antifoam will be utilized in DWPF's Chemical Process Cell. The design of the Mercury Extraction Coalescer can be further manipulated to increase the extraction of not only elemental mercury, but other heavy metals in environmental remediation processes as well.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Anchorage of γ-Al 2 O 3 nanoparticles on nitrogen-doped multiwalled carbon nanotubes

Nitrogen-doped multiwalled carbon nanotubes (CNx-MWNTs) have been decorated with γ-Al 2 O 3 nanoparticles by a novel method. This process involved a wet chemical approach in conjunction with thermal treatment. During the particle anchoring process, individual CNx-MWNT nanotubes agglomerated into bundles, resulting in arrays of aligned CNx-MWNT coated with γ-Al 2 O 3 . Extensive characterization of the resulting γ-Al 2 O 3 /CNx-MWNT bundles was performed using a range of electron microscopy imaging and microanalytical techniques. In conclusion, a possible mechanism explaining the nanobundle alignment is described, and possible applications of these materials for the fabrication of ceramic composites using CNx-MWNTs are briefly discussed.

36 MATERIALS SCIENCE↗