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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,081 records · Page 60
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Design and Demonstration of an 850 V dc to 13.8 kV ac 100 kW Three-phase Four-wire Power Conditioning System Converter Using 10 kV SiC MOSFETs

In this paper, an 850 V dc to 13.8 kV ac 100 kW modular multilevel three-phase four-wire dc/ac converter based on 10 kV SiC MOSFETs is designed and demonstrated. The design considerations of key components, including the dc-link, device cooling, gate driver, isolated gate driver power supply (GDPS), medium voltage (MV) ac filter inductor, MV and medium frequency transformer, and the mechanical design are discussed. Two converters are designed, and two prototypes are developed, to study the converter paralleling operation and scalability. Both converters are fully tested up to their voltage and power ratings. However, the two converters are not identical. Based on the design and test results of the first converter, the MV power stage, transformer design, GDPS, as well as the low voltage power stage in the second converter are improved for smaller size and/or higher efficiency. Compared to the version 1 converter, the version 2 converter achieves 49% volume reduction and 2 percentage point efficiency improvement, with a peak efficiency of 98.4% at the rated power.

Li, Haiguo↗
DOE OSTI2016

Research and Development of Wires and Cables for High-Field Accelerator Magnets

The latest strategic plans for High Energy Physics endorse steadfast superconducting magnet technology R&D for future Energy Frontier Facilities. This includes 10 to 16 T Nb3Sn accelerator magnets for the luminosity upgrades of the Large Hadron Collider and eventually for a future 100 TeV scale proton-proton $(pp)$ collider. This paper describes the multi-decade R&D investment in the $Nb_3Sn$ superconductor technology, which was crucial to produce the first reproducible 10 to 12 T accelerator-quality dipoles and quadrupoles, as well as their scale-up. We also indicate prospective research areas in superconducting $Nb_3Sn$ wires and cables to achieve the next goals for superconducting accelerator magnets. Emphasis is on increasing performance and decreasing costs while pushing the $Nb_3Sn$ technology to its limits for future $pp$ colliders.

43 PARTICLE ACCELERATORS↗
DOE OSTI2024

Deep Koopman Neural Network for Analyzing High-Energy-Density Simulations of Electrical Wire Explosions

Megaampere-scale electrical wire experiments (EWEs) provide a platform for studying magnetohydrodynamic (MHD) instability growth in magneto-inertial fusion (MIF) devices. Even when nonlinear simulations of these experiments can digitally reproduce much of the experimentally observed instability growth, interpreting the results and understanding mode growth and evolution can be non-trivial. As a first step toward providing better interpretation of these simulation features, this work investigates the use of a deep neural network that uses Koopman operator theory to analyze the dynamics of pulsed-power-driven explosions of EWEs. This deep neural network is trained on 1-D resistive MHD simulations of EWEs. This neural network learns to transform the nonlinear data into a lower-dimensional representation where the time dynamics are linear. Layers of this neural network are shown to learn features of the simulations, including the locations of shock waves and different physical regimes of the simulation. Using the learned features, the network can compress a time state of the simulation consisting of 5120 data point into a 36-parameter lower-dimensional latent space embedding. Furthermore, these embeddings are shown to be clustered in the latent space by initial radius and time state.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2021

Ultra-High Temperature Thermal Conductivity Measurements of a Reactive Magnesium Manganese Oxide Porous Bed Using a Transient Hot Wire Method

Pelletized magnesium manganese oxide shows promise for high temperature thermochemical energy storage. It can be thermally reduced in the temperature range between 1250 °C and 1500 °C and re-oxidized with air at typical gas-turbine inlet pressures (1–25 bar) in the temperature range between 600 °C and 1500 °C. The combined thermal and chemical volumetric energy density is approximately 2300 MJ/m3. The rate at which a thermochemical storage module can be charged is limited by heat transfer inside the solid packed bed. Hence, the effective thermal conductivity of packed beds of magnesium-manganese oxide pellets is a crucial parameter for engineering Mg-Mn-O redox storage devices. We have measured the effective thermal conductivity of a packed bed of 3.66 ± 0.516 mm sized magnesium manganese oxide (Mn to Mg molar ratio of 1:1) pellets in the temperature range of 300–1400 °C. Since the material is electrically conductive at temperatures above 600 °C, the sheathed transient hot wire method is used for measurements. Raw data is analyzed using the Blackwell solution to extract the bed thermal conductivity. The effective thermal conductivity standard deviation is less than 10% for a minimum of three repeat measurements at each temperature. Experimental results show an increase in the effective thermal conductivity with temperature from 0.50 W/m °C around 300 °C to 1.81 W/m °C close to 1400 °C. We propose a dual porosity model to express the effective thermal conductivity as a function of temperature. This model also considers the effect of radiation within the bed, as this is the dominant heat transfer mode at high temperatures. The proposed model accounts for microscale pellet porosity, macroscale bed porosity, pellet size, solid thermal conductivity (phonon transport), and radiation (photon transport). The coefficient of determination between the proposed model and the experimental results is greater than 0.90.

Engineering↗
DOE OSTI2022

Analysis of Conduction Cooling Strategies for Wire Arc Additive Manufacturing

Metal additive manufacturing (AM) processing consists of numerous parameters which take time to optimize for various geometries. One aspect of the metal AM process that continues to be explored is the control of thermal energy accumulation during component manufacturing due to the melting and solidification of the feedstock. Excessive energy accumulation causes thermal failure of the component while minimal energy accumulation causes lack of fusion with the build plate or previous layer. The ability to simulate the thermal response of an AM component can increase research efficiency by reducing the time to optimize thermal energy accumulation. This paper presents an effective implementation of finite element analysis to determine the thermal response of a wire arc additive manufactured component with various build plate sizes and cooling methods including, integral build plate cooling, oversized build plates with passive cooling, and non-integral build plate cooling. The use of integral build plate cooling channels was shown to decrease the interpass temperature at the conclusion of the build process by 55% and build plate temperature by 96% compared to the conventionally deposited sample with 20 second dwell time. The use of a tall build plate with passive cooling was shown to reduce the interpass temperature by 32% as compared to the conventionally deposited sample with 20 second dwell time. Each cooling strategy evaluated decreased the interpass temperature within a range of 20–55% which enables higher deposition rates and decreased dwell times during depositions. The cooling strategies are designed to be implemented in a hybrid or retrofit AM platform to mitigate concerns of the thermal input from the additive process having detrimental effects on the precision of the machining process. This paper shows that accurate simulations of all strategies can be used to accurately predict the thermal response of the various strategies discussed. These cooling strategies will allow for increased deposition rates with comparable interpass temperature and decreased dwell time, increasing deposition efficiency. This model and these simulations are verified by experimental results. It is concluded that passive strategies, such as the over-sized tall build plate, can be used when liquid coolant in the AM environment could negatively affect the deposition process. Active cooling strategies, such as the integral build plate cooling could be used if low thermal conductivity materials are deposited or higher material deposition rates are desired. This paper discusses the use of active and passive cooling used during AM and shows how a simulation model can be used to make design choices for cooling strategies. The model also enables verification of select critical process parameters such as dwell times for a desired interpass temperature.

Heinrich, Lauren↗
DOE OSTI2023

Mechanical responses of 316L stainless steel printed by wire arc additive manufacturing with different thermal histories

In this paper, 316L stainless steel walls were printed using single-bead pass and multiple-bead pass wire arc additive manufacturing (WAAM), which represent the internal basket wall and external wall of a spent nuclear fuel (SNF) canister; respectively. Scanning electron microscopy (SEM) microstructure characterization and tensile tests at room temperature (21 °C) and elevated temperature (250 °C) were performed on specimens extracted along the length and height directions of the printed walls. Results showed that grain morphology, grain angles, and retained ferrite are different between the two printed walls, which received different heat input in WAAM. The single-bead pass printed wall exhibited higher yield strength than the multiple-bead pass printed wall because of more retained ferrite and larger portion of random-high angle boundaries (RHAB) grains.

Tang, Wei↗
DOE OSTI2016

Conditions of growth of high-quality relaxed Si{sub 1–x}Ge{sub x} layers with a high Ge content by the vapor-phase decomposition of monogermane on a sublimating Si hot wire

The conditions of the epitaxial growth of high-quality relaxed Si{sub 1–x}Ge{sub x} layers by the combined method of the sublimation molecular-beam epitaxy and vapor-phase decomposition of monogermane on a hot wire are considered. The combined growth procedure proposed provides a means for growing Si{sub 1–x}Ge{sub x} layers with a thickness of up to 2 µm and larger. At reduced growth temperatures (T{sub S} = 325–350°C), the procedure allows the growth of Si{sub 1–x}Ge{sub x} layers with a small surface roughness (rms ≈ 2 nm) and a low density of threading dislocations. The photoluminescence intensity of Si{sub 1–x}Ge{sub x}:Er layers is significantly (more than five times) higher than the photoluminescence intensity of layers produced under standard growth conditions (T{sub S} ≈ 500°C) and possess an external quantum efficiency estimated at a level of ~0.4%.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Improvement of Wire-Stretching Technique to the RF Measurements of E-Center and Multipole Field for the Dipole Cavities

After the first publication [1] of wire-stretching technique from its principle to measure the electrical center of a deflecting cavity, more refinements of this techniques including the review of its analytical and simulation results, RF circuit improvement the signal to noise ratio and its application to other cavities have been developed. These applications include the electrical center measurements for the LHC RFD and DQW crabbing cavity prototypes, multi-frequency harmonic kicker cavity for JLEIC electron cooler [2], TE011 cavity developed for the beam magnetization measurement [3], and a separator cavity at BNL [4].

Park, Gunn T.↗
DOE OSTI2019

Magnetic Measurement With Single Stretched Wire Method on SuperKEKB Final Focus Quadrupoles

Superconducting-final-focus-quadrupole magnet system (QCS) were installed on an interaction region (IR) of SuperKEKB on Feb. 2017. The QCS consists of eight quadrupole magnets and four compensation solenoids; these magnets are contained in the two cryostats and are installed into Belle II detector which generates a solenoid field of 1.5 T. We determined the quadrupole centers with respect to accelerator beam lines with a single stretched wire (SSW) method. Here the results of the magnetic measurement with SSW are presented.

43 PARTICLE ACCELERATORS↗
DOE OSTI2015

Non-thermal x-ray emission from wire array z-pinches

We report on experiments demonstrating the transition from thermally-dominated K-shell line emission to non-thermal, hot-electron-driven inner-shell emission for z pinch plasmas on the Z machine. While x-ray yields from thermal K-shell emission decrease rapidly with increasing atomic number Z, we find that non-thermal emission persists with favorable Z scaling, dominating over thermal emission for Z=42 and higher (hn ≥ 17keV). Initial experiments with Mo (Z=42) and Ag (Z=47) have produced kJ-level emission in the 17-keV and 22-keV Kα lines respectively. We will discuss the electron beam properties that could excite these non - thermal lines. We also report on experiments that have attempted to control non - thermal K - shell line emission by modifying the wire array or load hardware setup.

74 ATOMIC AND MOLECULAR PHYSICS↗
DOE OSTI2016

Design and fabrication of a 30 T superconducting solenoid using overpressure processed Bi2212 round wire

High field superconducting magnets are used in particle colliders, fusion energy devices, and spectrometers for medical imaging and advanced materials research. Magnets capable of generating fields of 20-30 T are needed by future accelerator facilities. A 20-30 T magnet will require the use of high-temperature superconductors (HTS) and therefore the challenges of high field HTS magnet development need to be addressed. Superconducting Bi 2 Sr 2 CaCu 2 O x (Bi2212) conductors fabricated by the oxide-powder-in-tube (OPIT) technique have demonstrated the capability to carry large critical current density of 10 5 A/cm 2 at 4.2 K and in magnetic fields up to 45 T. Available in round wire multi-filamentary form, Bi2212 may allow fabrication of 20-50 T superconducting magnets. Until recently the performance of Bi2212 has been limited by challenges in realizing high current densities (J c ) in long lengths. This problem now is solved by the National High Magnetic Field Lab using an overpressure (OP) processing technique, which uses external pressure to process the conductor. OP processing also helps remove the ceramic leakage that results when Bi-2212 liquid leaks out from the sheath material and reacts with insulation, coil forms, and flanges. Significant advances have also been achieved in developing novel insulation materials (TiO 2 coating) and Ag-Al sheath materials that have higher mechanical strengths than Ag-0.2wt.% Mg, developing heat treatment approaches to broadening the maximum process temperature window, and developing high-strength, mechanical reinforced Bi-2212 cables. In the Phase I work, we leveraged these new opportunities to prototype overpressure processed solenoids and test them in background fields of up to 14 T. Additionally a design of a fully superconducting 30 T solenoid was produced. This work in conjunction with the future path outlined in the Phase II proposal would provide a major step toward qualifying Bi2212 technology for use in high-field accelerator magnets. Additionally, the performance parameters match key requirements of a final muon beam cooling solenoid. This technology will also be of interest to high-field NMR manufacturers.

43 PARTICLE ACCELERATORS↗
DOE OSTI2018

High Efficient RING-Cavity Laser Wire Scanner for Intense CW Electron Beams

There is currently a lack of diagnostics for measuring transverse beam size high intensity electron beams which have very different dynamics when compared to less intense beams. To address this deficiency in beam diagnostic technology, we are developing a "laser wire scanner" in which a high-intensity laser pulse is scattered from the electron beam, production of a pulse of hard x-rays. By scanning this laser pulse across the electron bunch and measuring the x-ray signal we can reconstruct the electron beam size.

O'Shea, Finn↗
DOE OSTI2018

An Uncertainty Quantification of the Computational Fluid Dynamics Solution to the Modeling of the Contact Point in a Wire-Wrapped Fuel Assembly

An uncertainty quantification and sensitivity analysis of the turbulent flow in a wire-wrapped pin bundle to the contact-point model and the inlet conditions is presented. Three geometries are considered in this work that are an infinitely large bundle (single subchannel with periodic boundary conditions in the stream-wisedirection), a 7-pin bundle and a 19-pin bundle. The response functions of this study are the friction factor, thevorticity and the mixing parameters. The results show that the friction factor is not sensitive to the contact-point model. The vorticity shows a strong dependency to the inclusion of prismatic layers near the wall boundaries. Results for the mixing parameters are inconclusive. A variance-based sensitivity analysis(Sobol indices) indicates that the influence of the contact-point model on the variance of the friction factor decreases when increasing the size of the bundle. Other response functions (vorticity and mixing parameters)show little sensitivity to the size of the bundle.

42 ENGINEERING↗
DOE OSTI2018

Workshop Report: Wind Innovations for Rural Economic Development (WIRED)

The U.S. Department of Energy's Wind Energy Technologies Office (WETO) hosted the Wind Innovations for Rural Economic Development (WIRED) workshop in October 2018 with support from PNNL and NREL. The goals of the workshop were to develop an understanding of 1) what opportunities and challenges face rural electric utilities, considering distributed wind and other distributed energy resources, 2) what research and development pathways could enable wind technology to be more valuable for rural electric utilities, and 3) how DOE, in partnership with utilities and stakeholders, might ease the deployment of distributed wind systems. The report captures the key challenges, opportunities, and potential federal government R&D solutions as communicated by the stakeholder participants.

17 WIND ENERGY↗
DOE OSTI2018

Activation Energies of Harvested Boston Insulated Wire and Okonite Cable Materials

As part of the Cable Aging Task within the Material Aging and Degradation (MAaD) pathway of the DOE Light Water Reactor Sustainability (LWRS) program, ORNL is collaborating with Pacific Northwest National Laboratory (PNNL), the Electric Power Research Institute (EPRI), and the US Nuclear Regulatory Commission (NCR) to study cable aging mechanisms. Understanding cable aging mechanisms in cable nuclear power plants (NPPs) with needed information as they seek plant life extensions to 80 years of operations. This report summarizes activities in the characterization of harvested electrical I&C cables related to activation energy and their role in determining the remaining margin of time cable insulation in NPPs can be used. Activation energy is the amount of energy that is required to break chemical bonds in a polymer through an endothermic reaction. For I&C cables that are utilized in NPPs, activation energy is used with a time and temperature dependent cable property like elongation at break (EAB) and/or an electrical property like voltage withstand to determine whether a cable insulation material meets the performance requirements for the environmental conditions such as temperature, radiation, and humidity for a given plant location. Considering differences in activation energies that were observed in harvested cable jackets when compared to previous measurements, an assessment of the cable insulation activation energy in harvested I&C cables was performed given that the insulation performance ultimately determines that lifetime performance for a cable. This assessment consisted of the mechanical and chemical characterization of harvested Boston Insulated Wire (BIW) and Okonite cable insulations from Zion NPP from a series of thermal accelerated aging exposures between 140°C and 160°C. Cables were obtained as part of the LWRS Zion Harvesting Project in cooperation with Energy Solutions and the NRC. Activation energies of 1.10 eV and 0.61 eV were obtained for BIW and Okonite manufactured ethylene propylene rubber (EPR) insulation with individual chlorosulfonated polyethylene (CSPE) jackets respectively. When compared to previous measurements, the activation energy of BIW agreed well, while there was a sizeable gap for previous Okonite activation energies near 0.91 eV. The lack of agreement could be attributed to differences in raw materials used in a given insulation and/or jacket, differences in the thicknesses of the EPR insulation and CSPE individual jacket or the environmental conditions that the insulation from previous measurements experienced prior to characterization especially if cables were not stored at manufacturer recommended conditions. Comparison of harvested insulation compositions from multiple NPP sites and locations in a given NPP with respect to activation energy could provide some guidance on property sensitivity and insulation variations. To address the issue of material thickness, an initial assessment of the influence of the CPSE individual jacket was also done. This was motivated by the different combinations of EPR insulation and CSPE individual jacket thicknesses that were found in harvested cables and previous measurements. Accelerated thermal aging of BIW-manufactured EPR insulation with individual CSPE jackets removed did show that the CSPE layer affected insulation degradation, further comparison of the compositional make-up of the CSPE and EPR for both BIW and Okonite insulation, along with a limited amount of additional accelerated aging, is needed to increase the level of confidence regarding the influence of the CSPE.

36 MATERIALS SCIENCE↗