Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “REACTOR”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,081 records · Page 60

Analysis and Down Select of Flow Passages for Thermal Hydraulic Testing of a SNAP Derived Reactor

As past of the Vision for Space Exploration, man will return to the moon. To enable safe and productive time on the lunar surface will require adequate power resources. To provide the needed power and to give mission planners all landing site possibilities, including a permanently dark crater, a nuclear reactor provides the most options. Designed to be l00kWt providing approx. 25kWe this power plants would be very effective in delivering dependable, site non-specific power to crews or robotic missions on the lunar surface. An affordable reference reactor based upon the successful SNAP program of the 1960's and early 1970's has been designed by Los Alamos National Laboratory that will meet such a requirement. Considering current funding, environmental, and schedule limitations this lunar surface power reactor will be tested using non-nuclear simulators to simulate the heat from fission reactions. Currently a 25kWe surface power SNAP derivative reactor is in the early process of design and testing with collaboration between Los Alamos National Laboratory, Idaho National Laboratory, Glenn Research Center, Marshall Space Flight Center, and Sandia National Laboratory to ensure that this new design is affordable and can be tested using non-nuclear methods as have proven so effective in the past. This paper will discuss the study and down selection of a flow passage concept for a approx. 25kWe lunar surface power reactor. Several different flow passages designs were evaluated using computational fluid dynamics to determine pressure drop and a structural assessment to consider thermal and stress of the passage walls. The reactor design basis conditions are discussed followed by passage problem setup and results for each concept. A recommendation for passage design is made with rationale for selection.

Godfroy, T. J.↗

Test Results from a Direct Drive Gas Reactor Simulator Coupled to a Brayton Power Conversion Unit

Component level testing of power conversion units proposed for use in fission surface power systems has typically been done using relatively simple electric heaters for thermal input. These heaters do not adequately represent the geometry or response of proposed reactors. As testing of fission surface power systems transitions from the component level to the system level it becomes necessary to more accurately replicate these reactors using reactor simulators. The Direct Drive Gas-Brayton Power Conversion Unit test activity at the NASA Glenn Research Center integrates a reactor simulator with an existing Brayton test rig. The response of the reactor simulator to a change in Brayton shaft speed is shown as well as the response of the Brayton to an insertion of reactivity, corresponding to a drum reconfiguration. The lessons learned from these tests can be used to improve the design of future reactor simulators which can be used in system level fission surface power tests.

Hervol, David S.↗

Lunar Regolith Simulant Feed System for a Hydrogen Reduction Reactor System

One of the goals of In-Situ Resource Utilization (ISRU) on the moon is to produce oxygen from the lunar regolith which is present in the form of Ilmenite (FeTi03) and other compounds. A reliable and attainable method of extracting some of the oxygen from the lunar regolith is to use the hydrogen reduction process in a hot reactor to create water vapor which is then condensed and electrolyzed to obtain oxygen for use as a consumable. One challenge for a production system is to reliably acquire the regolith with an excavator hauler mobility platform and then introduce it into the reactor inlet tube which is raised from the surface and above the reactor itself. After the reaction, the hot regolith (-1000 C) must be expelled from the reactor for disposal by the excavator hauler mobility system. In addition, the reactor regolith inlet and outlet tubes must be sealed by valves during the reaction in order to allow collection of the water vapor by the chemical processing sub-system. These valves must be able to handle abrasive regolith passing through them as well as the heat conduction from the hot reactor. In 2008, NASA has designed and field tested a hydrogen reduction system called ROxygen in order to demonstrate the feasibility of extracting oxygen from lunar regolith. The field test was performed with volcanic ash known as Tephra on Mauna Kea volcano on the Big Island of Hawai'i. The tephra has similar properties to lunar regolith, so that it is regarded as a good simulant for the hydrogen reduction process. This paper will discuss the design, fabrication, operation, test results and lessons learned with the ROxygen regolith feed system as tested on Mauna Kea in November 2008.

Mueller, R. P.↗

Kilopower Reactor Development and Testing

The Kilopower Reactor Using Stirling Technology (KRUSTY) was the first nuclear-powered operation of a truly new fission reactor concept in the US in over 40 years. It provided valuable experience and data, demonstrated the passive reactor operation of the Kilopower reactor class, showed that developing a small reactor is not inherently expensive, and demonstrated a space reactor concept that can be used for near-term space science and exploration. KRUSTY/Kilopower is the first step towards truly astounding space fission capabilities

Gibson, Marc↗

Assessing the Needs for Space Reactor Standards

A U.S. governmental interagency space reactor standards working group (SWG) was convened to address the limited availability of voluntary consensus standards currently in place specifically for space nuclear reactor design and safety. The SWG focused on reviewing existing standards, assessing agency needs, specifying gaps that could be addressed by new standards, and prioritizing those gaps through consensus group deliberations. The SWG identified a series of findings and recommendations relative to the development of space reactor standards, including moving three specific high-priority gap items to be pursued through a consensus standards development process: Safety and Risk Analysis Methods for Space Reactors, Testing Requirements for Space Reactors, including Facility Requirements, and Safe Operating Practices for Space Reactors.

Andrew Klein↗

Radiation Resistance of XLPE Nano-dielectrics for Advanced Reactor Applications

Recently there has been renewed interest in nuclear reactor safety, particularly as commercial reactors are approaching 40 years service and lifetime extensions are considered, as well as for new reactor building projects around the world. The materials that are currently used in cabling for instrumentation, reactor control, and communications include cross-linked polyethylene (XLPE), ethylene propylene rubber (EPR), polyvinyl chloride (PVC), neoprene, and chlorosulfonated polyethylene. While these materials show suitable radiation tolerance in laboratory tests, failures before their useful lifetime occur due to the combined environmental effects of radiation, temperature and moisture, or operation under abnormal conditions. In addition, the extended use of commercial reactors beyond their original service life places a greater demand on insulating materials to perform beyond their current ratings in these nuclear environments. Nanocomposite materials that are based on XLPE and other epoxy resins incorporating TiO2, MgO, SiO2, and Al2O3 nanoparticles are being fabricated using a novel in-situ method established at ORNL to demonstrate materials with increased resistance to radiation. As novel nanocomposite dielectric materials are developed, characterization of the non-irradiated and irradiated nanodielectrics will lead to a knowledge base that allow for dielectric materials to be engineered with specific nanoparticle additions for maximum benefit to wide-variety of radiation environments found in nuclear reactors. This paper presents the initial findings on the development of XLPE-based SiO2 nano-composite dielectrics in the context of electrical performance and radiation degradation.

dielectrics↗

OECD NEA Benchmark Database of Spent Nuclear Fuel Isotopic Compositions for World Reactor Designs

Experimental data on the isotopic concentrations in irradiated nuclear fuel represent one of the primary methods for validating computational methods and nuclear data used for reactor and spent fuel depletion simulations that support nuclear fuel cycle safety and safeguards programs. Measurement data have previously not been available to users in a centralized or searchable format, and the majority of accessible information has been, for the most part, limited to light-water-reactor designs. This paper describes a recent initiative to compile spent fuel benchmark data for additional reactor designs used throughout the world that can be used to validate computer model simulations that support nuclear energy and nuclear safeguards missions. Experimental benchmark data have been expanded to include VVER-440, VVER-1000, RBMK, graphite moderated MAGNOX, gas cooled AGR, and several heavy-water moderated CANDU reactor designs. Additional experimental data for pressurized light water and boiling water reactor fuels has also been compiled for modern assembly designs and more extensive isotopic measurements. These data are being compiled and uploaded to a recently revised structured and searchable database, SFCOMPO, to provide the nuclear analysis community with a centrally-accessible resource of spent fuel compositions that can be used to benchmark computer codes, models, and nuclear data. The current version of SFCOMPO contains data for eight reactor designs, 20 fuel assembly designs, more than 550 spent fuel samples, and measured isotopic data for about 80 nuclides.

Gauld, Ian C↗

Integrated Decision-Making Tool to Develop Spent Fuel Strategies for Research Reactors

IAEA Member States operating or having previously operated a Research Reactor are responsible for the safe and sustainable management and disposal of associated radioactive waste, including research reactor spent nuclear fuel (RRSNF). This includes the safe disposal of RRSNF or the corresponding equivalent waste returned after spent fuel reprocessing. One key challenge to developing general recommendations lies in the diversity of spent fuel types, locations and national/regional circumstances rather than mass or volume alone. This is especially true given that RRSNF inventories are relatively small, and research reactors are rarely operated at a high power level or duration typical of commercial power plants. Presently, many countries lack an effective long-term policy for managing RRSNF. This paper presents results of the International Atomic Energy Agency (IAEA) Coordinated Research Project (CRP) #T33001 on Options and Technologies for Managing the Back End of the Research Reactor Nuclear Fuel Cycle which includes an Integrated Decision Making Tool called BRIDE (Back-end Research reactor Integrated Decision Evaluation). This is a multi-attribute decision-making tool that combines the Total Estimated Cost of each life-cycle scenario with Non-economic factors such as public acceptance, technical maturity etc and ranks optional back-end scenarios specific to member states situations in order to develop a specific member state strategic plan with a preferred or recommended option for managing spent fuel from Research Reactors.

Beatty, Randy L.↗

Core Design Characteristics of the Fluoride Salt-Cooled High Temperature Demonstration Reactor

Fluoride salt-cooled high temperature reactors (FHRs) are a promising reactor technology option with significant knowledge gaps to implementation. One potential approach to address those technology gaps is via a small-scale demonstration reactor with the goal of increasing the technology readiness level (TRL) of the overall system for the longer term. The objective of this paper is to outline a notional concept for such a system, and to address how the proposed concept would advance the TRL of FHR concepts.Development of the proposed FHR Demonstration Reactor (DR) will enable commercial FHR deployment through disruptive and rapid technology development and demonstration. The FHR DR will close remaining gaps to commercial viability. Lower risk technologies are included in the initial FHR DR design to ensure that the reactor can be built, licensed, and operated within an acceptable budget and schedule. Important capabilities that will be demonstrated by building and operating the FHR DR include core design methodologies; fabrication and operation of high temperature reactors; salt procurement, handling, maintenance, and ultimate disposal; salt chemistry control to maximize vessel life; tritium management; heat exchanger performance; pump performance; and reactivity control. The FHR DR is considered part of a broader set of FHR technology development and demonstration efforts, some of which are already underway. Nonreactor test efforts (e.g., heated salt loops or loops using simulant fluids) can demonstrate many technologies necessary for commercial deployment of FHRs. The FHR DR, however, fulfills a crucial role in FHR technology development by advancing the technical maturity and readiness level of the system as a whole.

Brown, Nicholas↗

Irradiation Tests Supporting LEU Conversion of Very High Power Research Reactors in the US

The US fuel development team is developing a high density uranium-molybdenum alloy monolithic fuel to enable conversion of five high-power research reactors. Previous irradiation tests have demonstrated promising behavior for this fuel design. A series of future irradiation tests will enable selection of final fuel fabrication process and provide data to qualify the fuel at moderately-high power conditions for use in three of these five reactors. The remaining two reactors, namely the Advanced Test Reactor and High Flux Isotope Reactor, require additional irradiation tests to develop and demonstrate the fuel’s performance with even higher power conditions, complex design features, and other unique conditions. This paper reviews the program’s current irradiation testing plans for these moderately-high irradiation conditions and presents conceptual testing strategies to illustrate how subsequent irradiation tests will build upon this initial data package to enable conversion of these two very-high power research reactors.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

High aspect ratio catalytic reactor and catalyst inserts therefor

The present invention relates to high efficient tubular catalytic steam reforming reactor configured from about 0.2 inch to about 2 inch inside diameter high temperature metal alloy tube or pipe and loaded with a plurality of rolled catalyst inserts comprising metallic monoliths. The catalyst insert substrate is formed from a single metal foil without a central supporting structure in the form of a spiral monolith. The single metal foil is treated to have 3-dimensional surface features that provide mechanical support and establish open gas channels between each of the rolled layers. This unique geometry accelerates gas mixing and heat transfer and provides a high catalytic active surface area. The small diameter, high aspect ratio tubular catalytic steam reforming reactors loaded with rolled catalyst inserts can be arranged in a multi-pass non-vertical parallel configuration thermally coupled with a heat source to carry out steam reforming of hydrocarbon-containing feeds. The rolled catalyst inserts are self-supported on the reactor wall and enable efficient heat transfer from the reactor wall to the reactor interior, and lower pressure drop than known particulate catalysts. The heat source can be oxygen transport membrane reactors.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Safeguards Challenges for Molten Salt Reactors

There are now a wide variety of molten salt reactor (MSR) technologies being proposed or developed that are gaining international interest and momentum toward deployment. There are two sub-categories of this class of reactors - those that are liquid fueled (i.e., the molten salt is both the fuel and the coolant) and those that have solid fuel with the molten salt used as coolant only. The liquid-fueled MSRs present unique challenges to current safeguards approaches. These challenges exist because there are currently no conceptual approaches to applying safeguards to unique, tightly coupled nuclear energy systems with the reactor core, balance of plant, and fuel cycle (everything else including salt processing and material separations) combined in a single facility. The application of safeguards to liquid-fueled MSRs will have to take into consideration several technical factors including: The homogeneous mixture of fuel, coolant, fission products, and actinides (with the attendant extremely high radiation field); Continuous variation in isotopic concentrations in the fuel salt, including removal (passive or active) of fission products, rare earth elements, and noble metals; High operating temperatures of the fuel salt; Online processing where some fraction of the inventory can be removed while the reactor is operational; Unique refueling schemes, including the ability to continuously feed the core with fresh fissile or fertile material; The presence of frozen fuel, potentially requiring a different safeguards process from the liquid fuel; and The presence of fuel outside the vessel. Additionally, If the thorium fuel cycle is employed, there will be additional complications since the resulting radiation signatures will be different from those of the uranium-based fuel cycle. The existing IAEA inspection regimes are based on the uranium-plutonium fuel cycle, item counting for nuclear reactors, and bulk material accountancy for the front and back end of the nuclear fuel cycle. These techniques and associated instrumentation for bulk accountancy have been developed predominantly for enrichment, fuel fabrication, and aqueous reprocessing. However, none of these bulk accountancy measures can be directly applied to liquid-fueled MSRs. This paper will explore some of the possible challenges in applying safeguards to molten salt reactors.

Kovacic, Donald N↗

Advanced Reactor Regulatory Development Status Report for FY 2018

This report provides a summary status of various INL-supported activities leading to the Nuclear Regulatory Commission (NRC) publication of regulatory guidance for advanced (non-light water reactor) designs. This regulatory guidance includes new design criteria designated as advanced reactor design criteria as proposed by a U.S. Department of Energy (DOE) national laboratory team to the NRC. The advanced reactor design criteria guidance was developed in response to requests from industry. The guidance is intended to provide a basis from which future advanced reactor developers and license applicants can build principle design criteria to address regulatory requirements in their specific license applications. In addition, this report provides the current status for a number of advanced non-light water reactor (non-LWR) regulatory framework development activities, including functional containment performance criteria, advanced reactor codes and standards development, and the Regulatory Technology Development Plan.

42 ENGINEERING↗

Preliminary In-Vessel Shielding Analysis for the Versatile Test Reactor

Shielding design is an important part of the Versatile Test Reactor (VTR) design. Various shielding implementations are required to protect workers and reactor components from damaging radiation sources. The major radiation source in VTR during operation is the prompt neutron and photon emitted from nuclear fuel fissions as well as the activated structure and coolant. Shields are needed to protect the structures located inside the reactor vessel, such as the lower grid, the barrel wall, etc., in order to limit the degradation of the materials properties as a result of neutron damage (“displacement per atom”). Another early key challenge of shielding design for a pool-typed Sodium-cooled Fast Reactor (SFR) such as VTR is the activation of the secondary sodium as to flows through the intermediate heat exchangers (IHX). For a pool-typed SFR, the IHXs are placed in the primary sodium pool inside the reactor vessel. During operation, neutrons produced in the core can reach the IHXs due to the small absorption cross section of sodium and the large mean free path of fast neutrons. The secondary sodium gets activated inside the IHX and carries some of that activity outside of the reactor vessel. This source of radioactivity contained in the secondary sodium needs to be mitigated to meet the radiation dose limit sets for personnel working at the plant. This summary focuses on describing the work performed for the in-vessel shielding design and analysis aiming at limiting the secondary sodium activation.

Fei, T.↗

Development of Molten Salt Reactor Modeling and Simulation Capabilities in VERA

In recent years, the nuclear community has seen a resurgence of interest in molten salt reactors (MSRs). Because of their molten, flowing fuel, MSRs present several new challenges not present in many other reactors, necessitating tightly coupled multiphysics modeling and simulation for accurate analysis. The Virtual Environment for Reactor Applications (VERA) has been developed to provide a high-fidelity multiphysics framework for reactor analysis. Though it was originally developed for light water reactor applications, VERA’s multiphysics capabilities make for a natural extension to MSR analysis. Recent efforts have focused on capturing the effects of moving fuel. A lumped depletion capability has been added that accounts for the moving and mixing of the fuel, as well as time spent outside the active core. A general multi-phase species transport module has also been added to track the movement and evolution of salt constituents as the salt flows through the core and around the primary loop. This paper presents a discussion of the new MSR capabilities in VERA, along with results for the lumped depletion and species transport capabilities for the Molten Salt Reactor Experiment, demonstrating VERA’s effectiveness in multiphysics simulations of MSRs.

Graham, Aaron↗

Experience with Chemical Looping Combustion of Coal in a 200 kW Dual Fluidized Bed Reactor

The University of Utah recently commissioned a dual fluidized bed process development unit (PDU) for investigating chemical looping combustion (CLC) and chemical looping with oxygen uncoupling (CLOU) of coal. The reactors and supporting systems were sized to support at least 200 kW of coal input based on available reaction rate data. Both the air reactor and fuel reactor are circulating fluidized beds and bed material passes between the reactors via loop seals. The reactors are refractory-lined rather than electrically heated, so the system must be preheated with natural gas before chemical looping combustion can begin. Air and steam are preheated through a combination of electric heating and natural gas burners and reactor product gas flows through heat exchangers and bag houses to cool and clean the gas of particulate. As is typical with pilot-scale systems, several operational challenges were encountered as the system was brought online and operation progressed from heatup and initial testing with gaseous fuels towards full CLOU processing of coal. The system hardware and operational procedures have undergone several modifications, but the PDU can now reliably be preheated to the operating temperature and coal can be fed at the target feed rate. This paper presents the PDU, describes the procedures for evaluating carbon conversion, CO2 capture and CO2 purity, and presents initial results from chemical looping combustion of coal with non-CLOU and CLOU carriers. General experience of operating the plant and notable challenges and solutions are also presented.

Whitty, Kevin J.↗

Performance of a Dual Fluidized Bed Reactor for Chemical Looping Combustion with Oxygen Uncoupling

Chemical looping with oxygen uncoupling (CLOU) is a variant of chemical looping combustion which uses as fluidized bed particles specific solid oxygen carriers which readily liberate gaseous oxygen (O2) in the fuel reactor. This enables much more efficient combustion of solid fuels such as coal than conventional chemical looping combustion, which relies on in situ gasification of char in to produce syngas that can react heterogeneously with the solid oxygen carrier. The CLOU process for coal is an especially interesting application of fluidized bed technology since several types of reactions take place within the reactors. For copper-based oxygen carrier particles, the copper cycles between cuprous and cupric oxide (Cu2O + ½ O2 ↔ 2 CuO). Volatiles released from coal during pyrolysis may react with oxidized copper or with released oxygen gas. Char reacts primarily with released oxygen. Balancing oxygen supply to the fuel reactor, heat generation and temperatures and global and internal circulation rates is a challenge. The University of Utah has been researching CLOU technology for 10 years, studying fundamental reaction kinetics for copper-based CLOU oxygen carriers, performing lab- and bench-scale experiments in single and dual fluidized beds, and developing reactor models through computational fluid dynamic modeling using Barracuda VR™. Recently the university began testing a 200 kWth dual circulating fluidized bed process development unit (PDU) for processing coal. The design process for that reactor, reactor simulations, operational experience and practical challenges of the PDU system are presented.

Whitty, Kevin J.↗

Gravity-based, non-invasive reactor system and method for coolant inventory monitoring

A gravity-based, non-invasive method of measuring a level of fluid in a container comprises use of at least one gravity meter located as proximate a center of mass of the fluid as possible. In a nuclear reactor system a method for monitoring the level of fluid in a nuclear reactor module, a report of a loss or gain of fluid within a cylindrical module may be generated from capturing a time series of gravity data from a first gravity meter mounted as an upper gravity meter and a second gravity meter mounted as a lower gravity meter, for example, proximate a cylindrical nuclear reactor module so as not to require any invasive conduit through, for example, a containment pressure vessel (CPV) or a reactor pressure vessel (RPV). In one embodiment, the upper and lower gravity meters are mounted on stable mounts as close to the fluid in the module as possible within a coolant pool or a structure containing cooled air. If a coolant pool of water surrounds a nuclear reactor module, the meters may be housed within a dry housing in the coolant pool such that the meters may be accessed from above the coolant pool and are located as close as possible to the reactor module and its contained mass of fluid.

Bloom, Scott Harris↗