Method For Production of Diamond Hardfaced Titanium Carbide/Titanium Bits For Geothermal Drilling
During Phase I, Diamond Materials, Inc. developed compositions and methodology to produce dense superhard D-TiC/Ti composites and performed feasibility studies to characterize structure, hardness, strength, toughness, thermal stability, corrosive wear and oxidation resistance for rock drilling and other applications. As expected multiple iterations were required to optimize the composition and microstructure of the D-TiC/Ti composite to achieve the desired super-hardness, drilling efficiency and high temperature corrosive-wear resistance. It is now experimentally established that D-TiC/Ti composites can be fabricated at much lower pressures and temperatures than D-WC/Co composites, thus manufacturing costs can be significantly reduced. It is also evident that this new process will enable large monolithic articles of superhard materials, including drill bits, to be made using conventional hot pressing equipment of very large working volume.