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At least 1,081 records · Page 60
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Dimensional changes of Nb 3 Sn Rutherford cables during heat treatment

In high field magnet applications, Nb 3 Sn coils undergo a heat treatment step after winding. During this stage, coils radially expand and longitudinally contract due to the Nb 3 Sn phase change. In order to prevent residual strain from altering superconducting performances, the tooling must provide the adequate space for these dimensional changes. The aim of this paper is to understand the behavior of cable dimensions during heat treatment and to provide estimates of the space to be accommodated in the tooling for coil expansion and contraction. In addition, this paper summarizes measurements of dimensional changes on strands, single Rutherford cables, cable stacks, and coils performed between 2013 and 2015. These samples and coils have been performed within a collaboration between CERN and the U.S. LHC Accelerator Research Program to develop Nb 3 Sn quadrupole magnets for the HiLumi LHC. The results are also compared with other high field magnet projects.

43 PARTICLE ACCELERATORS↗
DOE OSTI2016

Analysis of field errors for LARP Nb 3 Sn HQ03 quadrupole magnet

The U.S. LHC Accelerator Research Program, in close collaboration with CERN, has developed three generations of high-gradient quadrupole (HQ) Nb 3 Sn model magnets, to support the development of the 150 mm aperture Nb 3 Sn quadrupole magnets for the High-Luminosity LHC. The latest generation, HQ03, featured coils with better uniformity of coil dimensions and properties than the earlier generations. We tested the HQ03 magnet at FNAL, including the field quality study. The profiles of low-order harmonics along the magnet aperture observed at 15 kA, 1.9 K can be traced back to the assembled coil pack before the magnet assembly. Based on the measured harmonics in the magnet center region, the coil block positioning tolerance was analyzed and compared with earlier HQ01 and HQ02 magnets to correlate with coil and magnet fabrication. Our study the capability of correcting the low-order non-allowed field errors, magnetic shims were installed in HQ03. Furthermore, the expected shim contribution agreed well with the calculation. For the persistent-current effect, the measured a4 can be related to 4% higher in the strand magnetization of one coil with respect to the other three coils. Lastly, we compare the field errors due to the inter-strand coupling currents between HQ03 and HQ02.

43 PARTICLE ACCELERATORS↗
DOE OSTI2016

Magnetic Measurements of the First Nb 3 Sn Model Quadrupole (MQXFS) for the High-Luminosity LHC

The US LHC Accelerator Research Program (LARP) and CERN are developing high-gradient Nb 3 Sn magnets for the High Luminosity LHC interaction regions. Magnetic measurements of the first 1.5 m long, 150 mm aperture model quadrupole, MQXFS1, were performed during magnet assembly at LBNL, as well as during cryogenic testing at Fermilab’s Vertical Magnet Test Facility. This paper reports on the results of these magnetic characterization measurements, as well as on the performance of new probes developed for the tests.

43 PARTICLE ACCELERATORS↗
DOE OSTI2016

Mechanical Design Studies of the MQXF Long Model Quadrupole for the HiLumi LHC

The Large Hadron Collider Luminosity upgrade (HiLumi) program requires new low-β triplet quadrupole magnets, called MQXF, in the Interaction Region (IR) to increase the LHC peak and integrated luminosity. The MQXF magnets, designed and fabricated in collaboration between CERN and the U.S. LARP, will all have the same cross section. The MQXF long model, referred as MQXFA, is a quadrupole using the Nb3Sn superconducting technology with 150 mm aperture and a 4.2 m magnetic length and is the first long prototype of the final MQXF design. The MQXFA magnet is based on the previous LARP HQ and MQXFS designs. In this paper we present the baseline design of the MQXFA structure with detailed 3D numerical analysis. A detailed tolerance analysis of the baseline case has been performed by using a 3D finite element model, which allows fast computation of structures modelled with actual tolerances. Tolerance sensitivity of each component is discussed to verify the actual tolerances to be achieved by vendors. In conclusion, tolerance stack-up analysis is presented in the end of this paper.

43 PARTICLE ACCELERATORS↗
DOE OSTI2016

Magnetic quench antenna for MQXF quadrupoles

High-field MQXF-series quadrupoles are presently under development by LARP and CERN for the upcoming LHC luminosity upgrade. Quench training and protection studies on MQXF prototypes require a capability to accurately localize quenches and measure their propagation velocity in the magnet coils. The voltage tap technique commonly used for such purposes is not a convenient option for the 4.2-m-long MQXF-A prototype, nor can it be implemented in the production model. We have developed and tested a modular inductive magnetic antenna for quench localization. The base element of our quench antenna is a round-shaped printed circuit board containing two orthogonal pairs of flat coils integrated with low-noise preamplifiers. The elements are aligned axially and spaced equidistantly in 8-element sections using a supporting rod structure. The sections are installed in the warm bore of the magnet, and can be stacked together to adapt for the magnet length. We discuss the design, operational characteristics and preliminary qualification of the antenna. Lastly, axial quench localization capability with an accuracy of better than 2 cm has been validated during training test campaign of the MQXF-S1 quadrupole.

43 PARTICLE ACCELERATORS↗
DOE OSTI2016

Mechanical performance of short models for MQXF, the Nb3Sn low-β quadrupole for the Hi-Lumi LHC

In the framework of the Hi-Lumi LHC Project, CERN and U.S. LARP are jointly developing MQXF, a 150-mm aperture high-field Nb3Sn quadrupole for the upgrade of the inner triplet of the low-beta interaction regions. The magnet is supported by a shell-based structure, providing the preload by means of bladder-key technology and differential thermal contraction of the various components. Two short models have been produced using the same cross section currently considered for the final magnet. The structures were preliminarily tested replacing the superconducting coils with blocks of aluminum. This procedure allows for model validation and calibration, and also to set performance goals for the real magnet. Strain gauges were used to monitor the behavior of the structure during assembly, cool down and also excitation in the case of the magnets. The various structures differ for the shell partitioning strategies adopted and for the presence of thick or thin laminations. This study presents the results obtained and discusses the mechanical performance of all the short models produced up to now.

43 PARTICLE ACCELERATORS↗
DOE OSTI2017

Status of Long Coil Production for the MQXFB Nb3Sn Prototype Quadrupole for the HiLumi LHC

The High luminosity LHC upgrade target is to increase the integrated luminosity by a factor 10, resulting in an integrated luminosity of 3000 fb-1. One major improvement foreseen is the reduction of the beam size at the collision points. This requires the development of 150 mm single aperture quadrupoles for the interaction regions. These quadrupoles are under development in a joint collaboration between CERN and the US-LHC Accelerator Research Program (LARP). The chosen approach for achieving a nominal quadrupole field gradient of 132.6 T/m is based on the Nb3Sn technology. The coils with a length of 7281 mm will be the longest Nb3Sn coils fabricated so far for accelerator magnets. The production of the long coils was launched in 2016 based on practise coils made from copper. This paper provides a status of the production of the first low grade and full performance coils and describes the production process and applied quality control. Furthermore an outlook for the prototype assembly is provided.

43 PARTICLE ACCELERATORS↗
DOE OSTI2017

Magnetic analysis of the Nb$_3$Sn low-beta quadrupole for the high luminosity LHC

As part of the Large Hadron Collider Luminosity upgrade (HiLumi-LHC) program, the US LARP collaboration and CERN are working together to design and build 150 mm aperture Nb 3 Sn quadrupoles for the LHC interaction regions. A first series of 1.5 m long coils were fabricated, assembled and tested in the first short model. This paper presents the magnetic analysis, comparing magnetic field measurements with the expectations and the field quality requirements. The analysis is focused on the geometrical harmonics, iron saturation effect and cold-warm correlation. Three dimensional effects such as the variability of the field harmonics along the magnet axis and the contribution of the coil ends are also discussed. Furthemore, we present the influence of the conductor magnetization and the dynamic effects.

43 PARTICLE ACCELERATORS↗
DOE OSTI2017

Fabrication of First 4-m Coils for the LARP MQXFA Quadrupole and Assembly in Mirror Structure

The US LHC Accelerator Research Program is constructing prototype interaction region quadrupoles as part of the US in-kind contribution to the Hi-Lumi LHC project. The low-beta MQXFA Q1/Q3 coils have a 4-m length and a 150 mm bore. The design is first validated on short, one meter models (MQXFS) developed as part of the longstanding Nb3Sn quadrupole R&D by LARP in collaboration with CERN. In parallel, facilities and tooling are being developed and refined at BNL, LBNL, and FNAL to enable long coil production, assembly, and cold testing. Long length scale-up is based on the experience from the LARP 90 mm aperture (TQ-LQ) and 120 mm aperture (HQ and Long HQ) programs. A 4-m long MQXF practice coil was fabricated, water jet cut and analyzed to verify procedures, parts, and tooling. In parallel, the first complete prototype coil (QXFP01a) was fabricated and assembled in a long magnetic mirror, MQXFPM1, to provide early feedback on coil design and fabrication following the successful experience of previous LARP mirror tests.

43 PARTICLE ACCELERATORS↗
DOE OSTI2018

Conceptual Design of a Large Aperture Dipole for Testing of Cables and Insert Coils at High Field

© 2017 IEEE. Advances in the performance of low- and high-temperature superconductors enable the development of advanced magnets for a range of applications, including tokamaks for fusion energy, dipoles, and quadrupoles for hadron colliders, and solenoids for nuclear magnetic resonance studies. The capability of testing prototype cables and insert coils at high field is critical to these developments. We present here the conceptual design of a test facility dipole with features suitable to support the advanced magnet development efforts of both Fusion and HEP communities. In particular, a background field of 15 T is provided over a minimum homogeneous length of 1000 mm, and the magnet clear bore of approximately 144 × 94 mm can accommodate large fusion conductors as well as prototype coils for high field dipoles, along with flexible cryogenic and mechanical provisions for sample characterization. Two technical solutions are considered. The first uses a forced flow cable-in-conduit conductor and follows the design developed by EFDA for the EDIPO magnet. The second uses a bath cooled Rutherford cable and follows a block-coil design similar to the CERN FRESCA2 dipole, and the LBNL HD and LD1 dipoles. Following a comparison between the two approaches, we present two designs for the Rutherford cable approach including performance objectives, key parameters, and preliminary magnetic, mechanical and quench protection analysis.

Bruzzone, Pierluigi↗
DOE OSTI2018

Measurements of Dynamic Effects in FNAL 11 T Nb 3 Sn Dipole Models

Fermilab, in collaboration with CERN, has developed a twin-aperture 11 T Nb 3 Sn dipole suitable for the high-luminosity LHC upgrade. During 2012-2014, a 2-m long single-aperture dipole demonstrator and three 1-m long single-aperture dipole models were fabricated by FNAL and tested at its Vertical Magnet Test Facility. Collared coils from two of the 1-m long models were then used to assemble the first twin-aperture dipole demonstrator. This magnet had extensive testing in 2015-2016, including quench performance, quench protection, and field quality studies. Here, this paper reports the results of measurements of persistent current effects in the single-aperture and twin-aperture 11 T Nb 3 Sn dipoles and compares them with similar measurements in previous NbTi magnets

43 PARTICLE ACCELERATORS↗
DOE OSTI2018

Fabrication and Assembly Performance of the First 4.2 m MQXFA Magnet and Mechanical Model for the Hi-Lumi LHC Upgrade

Here, the LHC accelerator research program (LARP), in collaboration with CERN and under the scope of the high luminosity upgrade of the Large Hadron Collider, is in the prototyping stage in the development of a 150 mm aperture high-field Nb 3 Sn quadrupole magnet called MQXF. This magnet is mechanically supported using a shell-based support structure, which has been extensively demonstrated on several R&D models within LARP, as well as in the more recent short (1.2 m magnetic length) MQXF model program. The MQXFA magnets are each 4.2 m magnetic length, and the first mechanical long model, MQXFA1M (using aluminum surrogate coils), and MQXFAP1 prototype magnet (the first prototype with Nb 3 Sn coils) have been assembled at the LBNL. In this paper, we summarize the tooling and the assembly processes, and discuss the mechanical performance of these first two assemblies, comparing strain gauge data with finite element model analysis, as well as the near-term plans for the long MQXF magnet program.

43 PARTICLE ACCELERATORS↗
DOE OSTI2018

Overview of the Quench Heater Performance for MQXF, the Nb 3 Sn Low- β Quadrupole for the High Luminosity LHC

In the framework of the High-Luminosity upgrade of the Large Hadron Collider, the US LARP collaboration and CERN are jointly developing a 150 mm aperture Nb$_{3}$Sn quadrupole for the LHC interaction regions. Due to the large stored energy density and the low copper stabilizer section, the quench protection of these magnets is particularly challenging, relying on a combination of quench heaters attached to the coil surface and CLIQ units electrically connected to the coils. This paper summarizes the performance of the quench heater strips in different configurations relevant to machine operation. The analysis is focused on the inner layer quench heaters, where several heater strips failed during powering tests. Failure modes are discussed in order to address the technology issues and provide guidance for future tests.

43 PARTICLE ACCELERATORS↗
DOE OSTI2018

Two-Layer 16 T Cos θ Dipole Design for the FCC

Here, the Future Circular Collider or FCC is a study aimed at exploring the possibility to reach 100 TeV total collision energy which would require 16 tesla dipoles. Upon the conclusion of the High Luminosity Upgrade, the US LHC Accelerator Upgrade Pro-ject in collaboration with CERN will have extensive Nb 3 Sn magnet fabrication experience. This experience includes robust Nb 3 Sn conductor and insulation scheming, 2-layer cos2θ coil fabrication, and bladder-and-key structure and assembly. By making im-provements and modification to existing technology the feasibility of a two-layer 16 tesla dipole is investigated. Preliminary designs indicate that fields up to 16.6 tesla are feasible with conductor grading while satisfying the HE-LHC and FCC specifications. Key challenges include accommodating high-aspect ratio conductor, narrow wedge design, Nb 3 Sn conductor grading, and especially quench protection of a 16 tesla device.

43 PARTICLE ACCELERATORS↗
DOE OSTI2018

Progress on HL-LHC Nb 3 Sn Magnets

The high-luminosity Large Hadron Collider (HL-LHC) project aims at allowing to increase the collisions in the LHC by a factor of ten in the decade 2025-2035. One essential element is the superconducting magnet around the interaction region points, where the large aperture magnets will be installed to allow to further reduce the beam size in the interaction point. The core of this upgrade is the Nb 3 Sn triplet, made up of 150-mm aperture quadrupoles in the range of 7-8 m. The project is being shared between the European Organization for Nuclear Research and the US Accelerator Upgrade Program, based on the same design, and on the two strand technologies. The project is ending the short model phase, and entering the prototype construction. We will report on the main results of the short model program, including the quench performance and field quality. A second important element is the 11 T dipole that replaces a standard dipole making space for additional collimators. The magnet is also ending the model development and entering the prototype phase. A critical point in the design of this magnet is the large current density, allowing increase of the field from 8 to 11 T with the same coil cross section as in the LHC dipoles. This is also the first two-in-one Nb 3 Sn magnet developed so far. We will report the main results on the test and the critical aspects.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Field Quality Measurement of a 4.2-m-Long Prototype Low- $\beta$ Nb $_3$ Sn Quadrupole Magnet During the Assembly Stage for the High-Luminosity LHC Accelerator Upgrade Project

The U.S. High-Luminosity LHC Accelerator Upgrade Project, in collaboration with CERN, is developing Nb 3 Sn quadrupole magnets (MQXFA) to be installed at the interaction region of the LHC. The project will deliver 20 MQXFA magnets in 10 cold masses. These magnets need to meet the stringent requirements on field quality at the nominal operating current. Compared to the mature NbTi accelerator magnet technology, achieving excellent field quality can be challenging for Nb 3 Sn magnets. To help track, understand, and allow effective correction of geometric field errors, field quality measurements at room temperature during the MQXFA assembly stage was planned for the project. The measurements also intend to evaluate the magnetic axis and twist angle along the magnet aperture. We report the first measurement on a prototype MQXFA magnet using a recently developed measurement system. The magnetic axis and twist angle met the acceptance criteria. Further development needs for the room-temperature measurements were discussed. Here, we expect that statistics obtained from such measurements throughout the project will provide insight into future applications of high-performance Nb 3 Sn accelerator magnets.

43 PARTICLE ACCELERATORS↗
DOE OSTI2019

Assembly of a Mechanical Model of MQXFB, the 7.2-m-Long Low-$\beta$ Quadrupole for the High-Luminosity LHC Upgrade

The ${\rm Nb_{3}Sn}$low-$\beta$quadrupole MQXF is being developed as a part of the High-Luminosity large hadron collider (LHC) upgrade project. The magnet will be produced in two different configurations, sharing the same cross section but with different lengths. A 7.2-m mechanical model of MQXFB was recently assembled at european organization for nuclear research (CERN) with one copper coil, two low-grade coils, and one rejected coil. Coil dimensions were measured with a portable coordinate measurement machine. The coil pack shimming was designed in order to optimize the field quality and the contacts between the coils and the collars. The azimuthal preload target was defined using the short models experience. The mechanical behavior during loading was monitored by means of strain gauges. The results demonstrated that the structure can provide the required prestress to the coils.

43 PARTICLE ACCELERATORS↗
DOE OSTI2019

Quench Protection of the First 4-m-Long Prototype of the HL-LHC Nb$_3$Sn Quadrupole Magnet

The quadrupole magnets for the LHC upgrade to higher luminosity are jointly developed by CERN and US-LARP (LHC Accelerator Research Program). These Nb3Sn magnets will be protected against overheating after a quench by a combination of heaters bonded to the coil outer surface and CLIQ (Coupling-Loss Induced Quench) units. The first 4 meter long prototype magnet, called MQXFAP1, was tested at the Brookhaven National Laboratory in stand-alone configuration. The magnet training campaign, consisting of 18 quenches, was interrupted due to the development of a short circuit between one heater strip and the coil. During the campaign, different quench protection schemes were implemented, including heaters attached to outer and inner layers, one CLIQ unit, and the energy-extraction system. The configuration including outer-layer heaters and CLIQ achieved the fastest current discharge, hence the lowest hot-spot temperature. The electro-magnetic and thermal transients after a quench were simulated with the program STEAM-LEDET and found in good agreement.

43 PARTICLE ACCELERATORS↗