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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRS1972

Manufacture, assembly, and delivery of beryllium test panels

Details of the fabrication and assembly of two 99 cm by 99 cm (39 in. by 39 in.) beryllium heat shield test panels are presented. Each panel consists of two hat-stiffened, formed skins which overlap a transverse slip joint at the center of the panel; clips join the two skins at the slip joint, and continuous standoffs are provided at the ends of the panel. The hat-stiffeners are joined to the skin by furnace-brazing, using the braze alloy BAg 18. The parts are generally 0.051 cm (0.020 in.) thick. Tools used to form the detail parts are shown, together with the results of preliminary forming and brazing trials to verify processing techniques. Problems encountered in the manufacture of the panels are discussed.

Source record↗
NASA NTRS1972

Thermal design of composite materials high temperature attachments

The thermal aspects of using filamentary composite materials as primary airframe structures on advanced atmospheric entry spacecraft such as the space shuttle vehicle were investigated to identify and evaluate potential design approaches for maintaining composite structures within allowable temperature limits at thermal protection system (TPS) attachments and/or penetrations. The investigation included: (1) definition of thermophysical data for composite material structures; (2) parametric characterization and identification of the influence of the aerodynamic heating and attachment design parameters on composite material temperatures; (3) conceptual design, evaluation, and detailed thermal analyses of temperature limiting design concepts; and (4) the development of experimental data for assessment of the thermal design methodologies and data used for evaluation of the temperature-limiting design concepts. Temperature suppression attachment concepts were examined for relative merit. The simple isolator was identified as the most weight-effective concept and was selected for detail design, thermal analysis, and testing. Tests were performed on TPS standoff attachments to boron/aluminum, boron/polyimide and graphite/epoxy composite structures.

Source record↗
NASA NTRS1972

Beryllium heat shield technology in the area of thermal protection devices

For future space applications, it is important that thermal protection systems be reusable for space shuttle flights. Beryllium offers a unique combination of properties for use as a heat shield material (stiffness, lightweight, ability to absorb heat). In order to adequately test these properties, it was necessary to fabricate heat shields. The concept used was a two-section test panel 99.1 x 99.1 cm (39 x 39 inch) with each section made of two 0.051 cm (0.020 inch) thick beryllium corrugations brazed together as a mirror image, with titanium (Ti-6Al-4V) used as standoffs to support the panel structure. The work prior to fabrication included brazability of both beryllium and titanium, forming of beryllium and titanium, machining processes involving beryllium and chem-milling beryllium. Sub-scale samples were made of all details before actual fabrication of the large panel. The full scale test panel was hot-formed at 950 K, chem-milled to 0.041 + or - 0.005 cm (0.016 + or - 0.002 inches), trimmed, vacuum brazed, drilled and assembled.

Muhl, A. E.↗
NASA NTRS1972

Development of explosively bonded TZM wire reinforced Columbian sheet composites

Methods of producing TZM molybdenum wire reinforced C129Y columbium alloy composites by explosive welding were studied. Layers of TZM molybdenum wire were wound on frames with alternate layers of C129Y columbium alloy foil between the wire layers. The frames held both the wire and foils in place for the explosive bonding process. A goal of 33 volume percent molybdenum wire was achieved for some of the composites. Variables included wire diameter, foil thickness, wire separation, standoff distance between foils and types and amounts of explosive. The program was divided into two phases: (1) development of basic welding parameters using 5 x 10-inch composites, and (2) scaleup to 10 x 20-inch composites.

Otto, H. E.↗
NASA NTRS1972

Calculation of heat transfer on shuttle type configurations including the effects of variable entropy at boundary layer edge

A relatively simple method is presented for including the effect of variable entropy at the boundary-layer edge in a heat transfer method developed previously. For each inviscid surface streamline an approximate shockwave shape is calculated using a modified form of Maslen's method for inviscid axisymmetric flows. The entropy for the streamline at the edge of the boundary layer is determined by equating the mass flux through the shock wave to that inside the boundary layer. Approximations used in this technique allow the heating rates along each inviscid surface streamline to be calculated independent of the other streamlines. The shock standoff distances computed by the present method are found to compare well with those computed by Maslen's asymmetric method. Heating rates are presented for blunted circular and elliptical cones and a typical space shuttle orbiter at angles of attack. Variable entropy effects are found to increase heating rates downstream of the nose significantly higher than those computed using normal-shock entropy, and turbulent heating rates increased more than laminar rates. Effects of Reynolds number and angles of attack are also shown.

Dejarnette, F. R.↗
NASA NTRS1973

Heating and flow-field studies on a straight-wing hypersonic reentry vehicle at angles of attack from 20 to 80 deg with simulation of real-gas trends

Data are presented from a series of phase-change heat transfer and flow visualization tests at Mach 7.4, 8, and 10.3 in air, Mach 19.5 in nitrogen, Mach 20.3 in helium, and Mach 6 in tetrafluoromethane (CF4) on the windward surface of a straight wing hypersonic reentry configuration for angles of attack from 20 deg to 80 deg. The results indicate that: (1) for hypersonic stream Mach numbers, the flow field over the straight-wing configuration is essentially independent of Mach number, (2) transition Reynolds number decreases with increasing angle of attack, (3) at some critical angle of attack, the wing-shock standoff distance is greatly increased and the stagnation line moves downstream from the wing leading edge, (4) value of the critical angle of attack is very sensitive to the flow shock density ratio or effective gamma, and (5) at angles of attack above the critical value for all gases, the nondimensional level of heat transfer to the wing is higher for the higher shock density ratio flows.

Hunt, J. L.↗
NASA NTRS1973

A method for predicting shock shapes and pressure distributions on two dimensional airfoils at large angles of attack

A method is presented for determining shock envelopes and pressure distributions for two-dimensional airfoils at angles of attack sufficiently large to cause shock detachment and subsonic flow over the windward surface of the airfoil. Correlation functions obtained from exact solutions are used to relate the shock standoff distance at the stagnation and sonic points of the body through a suitable choice for the shock shape. The necessary correlation functions were obtained from perfect gas solutions but may be extended to any gas flow for which the normal shock-density ratio can be specified.

Kaattari, G. E.↗
NASA NTRS1973

Mechanical Attachment of Reusable Surface Insulation to Space Shuttle Primary Structure

Three methods of attaching surface insulation tiles to shuttle primary structure have been proposed: direct bond, mechanical attachment, and subpanels with standoffs. The direct bond approach is lightweight but is difficult to refurbish and inspect. The subpanel approach is heavier but allows for easy refurbishment since subpanels are easily removed and replaced. The mechanical attachment approach allows easy refurbishment and inspection and is lightweight when an efficient insulator is used between surface insulation tiles and primary structure.

Fleck, R. W.↗
NASA NTRS1973

Magnetospheric plasma motion during a sudden commencement.

A sudden commencement occurred at 2348 UT on Feb. 15, 1967, when the ATS-1 satellite was about 2 hr past local noon at a geocentric distance of 6.6 earth radii. Plasma was observed by the Suprathermal Ion Detector first to flow in the antisolar direction, as expected, but then to flow westward, for about 2 min, at about 50 km/sec. Analysis of ground magnetograms suggests that the surprising westward flow, which must have involved an electric field of about 10 mV/m at 6.6 earth radii, resulted from the ionosphere's reaction to the sudden commencement. Beginning about 2 min before the start of the westward flow at ATS-1, ground magnetometers near the foot of the ATS-1 field line typically recorded magnetic-field deflections of about 70 gamma, to the northeast. Taking the ground observations, assuming a height-integrated Hall conductivity of 1 mho, and a standoff distance of 7.2 earth radii inferred from Explorer 33 solar-wind data, a magnetospheric electric field is derived which agrees in magnitude and direction with that required to produce the observed flow at ATS-1.

Lin, C.-A.↗
NASA NTRS1974

Reacting viscous-shock-layer solutions with multicomponent diffusion and mass injection

Numerical solutions of the viscous-shock-layer equation where the chemistry is treated as being either frozen, equilibrium, or nonequilibrium are presented. Also the effects of the diffusion model, surface catalysis, and mass injection on surface transport and flow parameters are considered. The flow is treated as a mixture of five inert and thermally perfect species. The viscous-shock-layer equations are solved by using an implicit-difference scheme. All calculations are for hyperboloids with included angles of 20 and 45. The flight conditions are those for various altitudes and velocities in the earth's atmosphere. Data are presented to show the effects of the chemical models; diffusion models; surface catalysis; and mass injection of air on heat transfer; skin friction; shock standoff distance; wall pressure distribution; and tangential velocity, temperature, and species profiles. The results show that an equilibrium analysis can substantially overpredict the heat-transfer rates for flow conditions experienced by earth-orbital entry vehicles. Moreover, at such conditions surface catalysis significantly influences heat-transfer and flow-field properties. If a binary rather than a multicomponent diffusion model is assumed, negligible errors in most flow properties result. Quantitative results are presented that show the effect of mass injection on flow properties within and downstream of the injection region.

Moss, J. N.↗
NASA NTRS1974

Lightweight thermally efficient composite feedlines, preliminary design and evaluation

Six liquid hydrogen feedline design concepts were developed for the cryogenic space tug. The feedlines include composite and all-metal vacuum jacketed and non-vacuum jacketed concepts, and incorporate the latest technology developments in the areas of thermally efficient vacuum jacket end closures and standoffs, radiation shields in the vacuum annulus, thermal coatings, and lightweight dissimilar metal flanged joints. The feedline design concepts were evaluated on the basis of thermal performance, weight, cost, reliability, and reusability. It is shown that composite tubing provides improved thermal performance and reduced weight for each design concept considered. Approximately 12 kg (26 lb.) can be saved by the use of composite tubing for the LH2 feedline and the other propulsion lines in the space tug.

Spond, D. E.↗
NASA NTRS1974

Development and demonstration of flueric sounding rocket motor ignition

An analytical and experimental program is described which established a flueric rocket motor ignition system concept incorporating a pneumatic match with a simple hand pump as the only energy source. An evaluation was made of this concept to determine the margins of the operating range and capabilities of every component of the system. This evaluation included a determination of power supply requirements, ignitor geometry and alinement, ignitor/propellant interfacing and materials and the effects of ambient temperatures and pressure. It was demonstrated that an operator using a simple hand pump for 30 seconds could ignite BKNO3 at a standoff distance of 100 m (330 ft) with the only connection to the ignitor being a piece of plastic pneumatic tubing.

Marchese, V. P.↗
NASA NTRS1972

Adhesives and the ATS satellite

Adhesives in the ATS satellite allow the designers to save weight, simplify design and fabrication and provide thermal and electrical conductivity or resistivity as required. The selections of adhesives are restricted to those few which can pass rigorous outgassing tests in order to avoid contaminating lenses and thermal control surfaces in space. An epoxy adhesive is used to construct the honeycomb panels which constitute most of the satellite's structure. General purpose epoxy adhesives hold doublers and standoffs in place and bond the truss to its fittings. Specialized adhesives include a high temperature resistant polyamide, a flexible polyurethane and filled epoxies which conduct heat or electricity.

Hancock, F. E.↗
NASA NTRS1975

Lightweight thermally efficient composite feedlines for the space tug cryogenic propulsion system

Six liquid hydrogen feedline design concepts were developed for the cryogenic space tug. The feedlines include composite and all-metal vacuum jacketed and nonvacuum jacketed concepts, and incorporate the latest technological developments in the areas of thermally efficient vacuum jacket end closures and standoffs, radiation shields in the vacuum annulus, thermal coatings, and lightweight dissimilar metal flanged joints. The feedline design concepts are evaluated on the basis of thermal performance, weight, cost, reliability, and reusability. Design concepts were proved in a subscale test program. Detail design was completed on the most promising composite feedline concept and an all-metal feedline. Three full scale curved composite feedlines and one all-metal feedline assembly were fabricated and subjected to a test program representative of flight hardware qualification. The test results show that composite feedline technology is fully developed. Composite feedlines are ready for space vehicle application and offer significant reduction in weights over the conventional all-metal feedlines presently used.

Spond, D. E.↗
NASA NTRS1974

The ratio of specific heats for postshock plasmas of a detached bow shock - An MHD model

The empirical relationship between the standoff distance of a detached bow shock (generated by the flow of a supersonic gas past an impenetrable obstacle), the size of the obstacle, the Mach number of the gas, and the ratio of specific heats has been generalized to include the magnetic field. The value of the ratio of specific heats (gamma-prime) in the postshock plasma has been calculated in terms of the preshock Alfvenic and sonic Mach numbers and orientation of the magnetic field. The empirical relationship is further generalized by taking into consideration the normal momentum and energy flux due to waves and/or turbulence and/or heat flow in association with high Mach number shocks. The computed value of gamma prime is substantially modified in comparison with that given by the MHD or the gas dynamic model. For this generalized model the computed gamma prime can be considered to be a more precise thermodynamic quantity, since the macroscopic parameters of the plasma have been separated out. Application of this empirical relationship to the earth's bow shock has been given.

Chao, J. K.↗
NASA NTRS1975

Flow-establishment times for blunt bodies in an expansion tube

Flow establishment results are presented as obtained from shock standoff distance, pressure, and heat transfer measurements in the Langley expansion tube. The models tested were flat-faced cylinders with varying radius and a sphere with a constant radius, and they were positioned at the acceleration section exit and tested in the open jet at zero angle of attack. The experimental results were obtained as spinoff from various studies using helium, air, and CO2 test gases at freestream velocities in the range 5-7 km/sec. Time histories of shock detachment distance illustrate that the shock formation about the smaller-radii flat-faced cylinders and the sphere is symmetrical, whereas a complex, asymmetric formation is observed for the larger-radii cylinders. Flow is shown to establish more readily about the sphere than a flat-faced cylinder of the same diameter. A quasi-steady flow exists about relatively large blunt models during two-thirds of the approximate 250-microsec expansion tube test period.

Miller, C. G.↗
NASA NTRS1976

The axisymmetric jet counterflow problem

A numerical method for computing the flow field of an underexpanded axisymmetric supersonic jet flowing counter to a uniform supersonic stream is described. The strong shock waves and shear layers which occur in the flow are treated as normal and tangential discontinuities bounding regions of inviscid flow. Within the regions, the unsteady gasdynamic equations are solved in integral form on a moving computational mesh. As the numerical flow field evolves, the mesh is deformed according to the jump relations applied at the discontinuities, thus determining their positions as part of the solution. Also presented are computed results obtained for a wide range of jet total pressure. The standoff distances of the bow shock and jet shock are in good agreement with those measured experimentally, thus demonstrating the accuracy of the numerical method.

Schiff, L. B.↗
NASA NTRS1976

Composite propellant combustion modeling with a porous plate burner

A burner is designed to model on a large scale (millimeters) the complex vapor phase processes that take place on awkwardly small scales (about a hundred microns) in the combustion of practical AP/ composite propellants at conventional pressures. Binder vapor evolution is modeled with gaseous fuel (ethane in the experiments reported) flow through a porous plate and oxidizer vapor with the flow of a gaseous oxidizer (air and enriched air in the experiments reported) through discrete holes in the porous plate. Measured flame standoff distance and surface temperature variations are consistent with theoretical predictions at atmospheric pressure. Data obtained at several atmospheres are discussed in the light of the current theories of propellant burning that place varying emphasis on the roles of chemical kinetics and fluid dynamic diffusion/mixing in the vapor phase of a burning composite propellant. The potential and proposed future applications of the burner are indicated.

Kumar, R. N.↗