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The procedures for determining the toxicity of products outgassed from spacecraft structures are discussed. The test equipment involved in the tests and the criteria for acceptability are described. The use of animals as the final step in determining toxicity of a spacecraft environment is explained.
Microorganism growth supporting or biocidal properties of spacecraft paint coatings
For particularly innovative space exploration missions, unusual requirements are levied on the structural components of the spacecraft. In many cases, the preferred solution is the utilization of unusual materials. This trend is forecast to continue. Several hypothetic examples are discussed.
Investigating spacecraft coatings for resistance to growth of microorganisms
An overview is presented of potential interactions that can occur on spacecraft operating in space environments. These interactions are discussed in detail. The environment acts on spacecraft in such a way that charging of exterior surfaces occurs. The consequences from this charging then affect system operational performance. Hence, it is the coupling of this exterior charging to system performance that is of concern here. These interactions were first discovered in the spacecraft charging phenomena in which the geomagnetic substorms charged external surfaces to a level that discharges occurred. As a result of the discharge, electronic systems either changed logic state (anomalous switching) or failed. These interactions can occur in all orbits. The type associated with geosynchronous orbits is called passive since the environment provides the charging mechanism. This type can also occur in polar orbits due to auroral charging environments. In low Earth orbits, the thermal plasma alleviates charging environment concerns, but system operations can induce similar effects.
Low Earth orbital (LEO) atomic oxygen cannot only erode the external surfaces of polymers on spacecraft, but can cause degradation of surfaces internal to components on the spacecraft where openings to the space environment exist. Although atomic oxygen attack on internal or interior surfaces may not have direct exposure to the LEO atomic oxygen flux, scattered impingement can have can have serious degradation effects where sensitive interior surfaces are present. The effects of atomic oxygen erosion of polymers interior to an aperture on a spacecraft is simulated using Monte Carlo computational techniques. A 2-dimensional model is used to provide quantitative indications of the attenuation of atomic oxygen flux as a function of distance into a parallel walled cavity. The degree of erosion relative is compared between the various interior locations and the external surface of an LEO spacecraft.
Low Earth orbital (LEO) atomic oxygen cannot only erode the external surfaces of polymers on spacecraft, but can cause degradation of surfaces internal to components on the spacecraft where openings to the space environment exist. Although atomic oxygen attack on internal or interior surfaces may not have direct exposure to the LEO atomic oxygen flux scattered impingement can have serious degradation effects where sensitive interior surfaces are present. The effects of atomic oxygen erosion of polymer interior to an aperture on a spacecraft is simulated using Monte Carlo computational techniques. A 2-dimensional model is used to provide quantitative indications of the attenuation of atomic oxygen flux as a function of distance into a parallel walled cavity. The degree of erosion re1ative is compared between the various interior locations and the external surface of a LEO spacecraft.
When we think of space, we typically think of a vacuum containing very little matter that lies between the Earth and other planetary and stellar bodies. However, the space above Earth's breathable atmosphere and beyond contains many things that make designing durable spacecraft a challenge. Depending on where the spacecraft is flyng, it may encounter atomic oxygen, ultraviolet and other forms of radiation, charged particles, micrormeteoroids and debris, and temperature extremes. These environments on their own and in combination can cause degradation and failure of polymers, composites, paints and other materials used on the exterior of spacecraft for thermal control, structure, and power generation. This article briefly discusses and gives examples of some of the degradation experienced on spacecraft and night experiments as a result of the space environment and the use of ground and space data to predict durability.
Hydrogen chloride (HCl) is a major combustion product from the pyrolysis of polyvinyl chloride (PVC) insulated electrical wires, a common spacecraft fire safety concern. Models at two different scales were developed to predict HCl uptake on anodized, chromate conversion coated (Iridite), and bare aluminum surfaces, as well as on Nomex fabric: a macroscopic one-step global surface reaction model where all the active sites are on the exterior surface, and a pore model where the interior active sites deeper into the oxide layer can also be accessed by HCl. Experiments were performed to calibrate kinetic and diffusion constants in the models. A cast acrylic test cell was used to measure the differences between the inlet and outlet concentration of HCl after inserting a sample rod of the test material. For the materials with a thin (< 200 µm) or no oxide layer, the macroscopic surface reaction model adequately predicts the experimental measurements. For the anodized aluminum with a thicker oxide layer, the pore model provided a better match to experimental results. The results will be discussed with respect to the spacecraft fire safety project (Saffire).
Thermal radiation analysis for anodized aluminum - anodizing process evaluation for optimum properties under space conditions for spacecraft temperature control
It is evident from space flights during the last three years that the low Earth orbital (LEO) environment interacts with spacecraft surfaces in significant ways. One manifestation of these interactions is recession of, in particular, organic-polymer-based surfaces presumably due to oxidation by atomic oxygen, the major component of the LEO environment. Three experiments have been conducted on Space Shuttle flights 5, 8 and 41-G to measure reaction rates and the effects of various parameters on reaction rates. Surface recession on these flights indicates reaction efficiencies approximately 3 x 10(-24) cu cm/atoms for unfilled organic polymers. Of the metals, silver and osmium are very reactive. Effects on spacecraft or experiment surfaces can be evaluated using the derived reaction efficiencies and a definition of the total exposure to atomic oxygen. This exposure is obtained using an ambient density model, solar activity data and spacecraft parameters of altitude, attitude and operational date. Oxygen flux on a given surface is obtained from the ambient density and spacecraft velocity and can then be integrated to provide the total exposure or fluence. Such information can be generated using simple computational programs and can be converted to various formats. Overall, the extent of damage is strongly dependent on the type of surface and total exposure time.
A Wide Field Planetary Camera instrument with wide wavelength sensitive Charged Coupled Device detectors has been designed and built for employment in space. The contamination potential of the spacecraft hardware is determined by the outgassing characteristics of the selected materials and the effect of the performed processing procedures. An investigation was conducted to provide for more selective material screening with respect to contamination potential and to develop an optical effects data base. In the investigation, a series of thermogravimetric, residual gas, Micro-Volatile Condensible Material (VCM), and Vacuum Optical Degradation tests were performed. The results of the Micro-VCM testing of four epoxy adhesive systems are presented in tables.
Gateway is a lunar orbiting platform that will be assembled in space similar to the International Space Station. Modules will arrive following different transit orbits, some of which have an extended duration in the Van Allen Belts. This means the spacecraft is exposed to significant charged particle radiation, after which it must operate in cislunar space for 15 years. Charged particle and UV degradation of potential Gateway materials was identified as a knowledge gap by the Passive Thermal Control System (PTCS) Group as end-of-life solar absorptivity greatly impacts thermal performance. Multiple rounds of ground testing have been completed at NASA Goddard Space Flight Center in which potential Gateway materials were subjected to expected worst-case transit charged particle fluence (9.86x1015 protons/cm2 at 2.5 keV and 3.1x1016 electrons/cm2 at 10 keV) and up to 5093 Equivalent Solar Hours (ESH) of UV exposure. This report builds on previous data from Zinecker et al. 2022 which presented the first round of ground testing. Additional materials have been tested and solar absorptivity degradation along with lessons learned are shared. Comparisons to previous results are also presented.
Gateway is a lunar orbiting platform that will be assembled in space similar to the International Space Station. Modules will arrive following different transit orbits, some of which have an extended duration in the Van Allen Belts. This means the spacecraft is exposed to significant charged particle radiation, after which it must operate in cislunar space for 15 years. Charged particle and UV degradation of potential Gateway materials was identified as a knowledge gap by the Passive Thermal Control System (PTCS) Group as end-of-life solar absorptivity greatly impacts thermal performance. Multiple rounds of ground testing have been completed at NASA Goddard Space Flight Center in which potential Gateway materials were subjected to expected worst-case transit charged particle fluence (9.86 x 10 15 protons/cm 2 at 2.5 keV and 3.1x10 16 electrons/cm 2 at 10 keV) and up to 5093 Equivalent Solar Hours (ESH) of UV exposure. This report builds on previous data from Zinecker et al. 2022. Round 1a was published in that paper and Rounds 2a, 2b, and 2c are discussed here with some comparisons to Round 1a. Additional materials have been tested and solar absorptivity degradation is presented along with comparisons to previous results.
The relation of the density of the lunar surface layer to depth is probably best determined from spacecraft measurements of the bearing capacity as a function of depth. A comparison of these values with laboratory measurements of the bearing capacity of low-cohesion particulate materials as a function of the percentage of solid indicates that the bulk density at the lunar surface is about 1.1 grams per cubic centimeter and that it increases nearly linearly to about 1.6 grams per cubic centimeter at a depth of 5 centimeters.
Two flight experiments dedicated to the study of the performance of materials in space have been carried out. Material samples have been exposed passively to low-Earth orbit (LEO) environment, then retrieved for laboratory study. The first experiment was conducted in the framework of the FRECOPA project and was flown on the trailing edge of the Long Duration Exposure Facility (LDEF) (exposure to vacuum and ultraviolet (UV) radiation for 5.5 years). The experiment COMES was installed outside of the MIR space station during an extravehicular activity; it was exposed to vacuum, O-atoms, and UV radiation for 1.1 year; and it was brought back to Earth by cosmonauts. The difference in exposure conditions and the use of transparent filters protecting some samples of COMES enable to differentiate the effects of UV radiation and oxygen atoms. The degradations of several thermal control coatings (paints, metalized polymeric films with and without ITO), structural materials, and optical components have been observed, measured, and compared after these two flight experiments. This paper summarizes various 'lessons learned' that can be used to identify aspects of space aging, to orient future research in this field, and to assist in spacecraft design.
A thermal precipitator (TP) was designed to collect smoke aerosol particles for microscopic analysis in fire characterization research. Information on particle morphology, size and agglomerate structure obtained from these tests supplements additional aerosol data collected. Modeling of the thermal precipitator throughout the design process was performed with the COMSOL Multiphysics finite element software package, including the Eulerian flow field and thermal gradients in the fluid. The COMSOL Particle Tracing Module was subsequently used to determine particle deposition. Modeling provided optimized design parameters such as geometry, flow rate and temperatures. The thermal precipitator was built and testing verified the performance of the first iteration of the device. The thermal precipitator was successfully operated and provided quality particle samples for microscopic analysis, which furthered the body of knowledge on smoke particulates. This information is a key element of smoke characterization and will be useful for future spacecraft fire detection research.
Lunar surface bulk density determined from laboratory and spacecraft measurements of static bearing capacity as functions of depth and solids percentage