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At least 109 records · Page 6

Magnesium Alloy ZK60 Tubing made by Shear Assisted Processing and Extrusion (ShAPE)

ZK60 Magnesium tubing has been friction extruded from as-cast billets and T5 conditioned bars using Shear Assisted Processing and Extrusion (ShAPE). Tubes having an outer diameter of 50.8 mm and wall thickness of 1.9 mm were extruded with >20 times less ram force compared to conventional extrusion due to the unique shearing conditions and tooling inherent to ShAPE. Microstructures of the as-cast billet and T5 bar feedstock materials were significantly different from each other in terms of grain size, texture, and second phase distribution; yet the resulting microstructures after ShAPE were remarkably similar. An average grain size of 4-5 microns, 20o tilt of basal texture away from the extrusion axis, and refined second phases having a uniform distribution were achieved independent of the feedstock material. Hardness for as-extruded and artificially aged tubes are presented with isotropic behavior explained by detailed microstructural analysis. This work suggests that bulk ZK60 magnesium alloys extrusions may be fabricated in a single step, with microstructures that are unobtainable with conventional extrusion.

Friction Stir Extrusion, Friction Consolidation an↗

Critical shear rate and torque stability condition for a particle resting on a surface in a fluid flow

In this work, we advance a quantitative description of the critical shear rate $\dot{\gamma}_{c}$ needed to dislodge a spherical particle resting on a surface with a model asperity in laminar and turbulent fluid flows. We have built a cone-plane experimental apparatus which enables measurement of $\dot{\gamma}_{c}$ over a wide range of particle Reynolds number Re p from 10–3 to 1.5 × 10 3 . The condition to dislodge the particle is found to be consistent with the torque balance condition after including the torque component due to drag about the particle center. The data for Re p < 0.5 is in good agreement with analytical calculations of the drag and lift coefficients in the Re p → 0 limit. For higher Rep, where analytical results are unavailable, the hydrodynamic coefficients are found to approach a constant for Re p > 1000. We show that a linear combination of the hydrodynamic coefficients found in the viscous and inertial limits can describe the observed $\dot{\gamma}_{c}$ as a function of the particle and fluid properties.

02 PETROLEUM↗

On nonlinear physics of shear Alfvén waves

Shear Alfvén waves (SAW) are electromagnetic oscillations prevalent in laboratory and nature magnetized plasmas. Due to their anisotropic nature, it is well known that the linear wave propagation and dispersiveness of SAW are fundamentally affected by plasma nonuniformities and magnetic field geometries, such as the existence of continuous spectrum, spectral gaps, and discrete eigenmodes in toroidal plasmas. This work discusses the pure Alfvénic state and demonstrates the crucial roles that finite ion compressibility, non-ideal kinetic effects, and geometry play in breaking it and, thereby, the nonlinear physics of SAW wave-wave interactions.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Shear propagation in the terahertz dynamics of water-glycerol mixtures

Inelastic X-ray and neutron scattering techniques were jointly used to investigate the dynamics of water-glycerol mixtures at different concentrations and temperatures. It was observed that even relatively low concentrations of glycerol increase the damping of shear modes, as a consequence of the known ability of glycerol to disrupt the hydrogen bond network of water. A similar trend was observed when increasing the temperature, which suggests the presence of a locus in the concentration-temperature plane marking a crossover in the shear modulus.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Three- and two-dimensional simulations of counter-propagating shear experiments at high energy densities at the National Ignition Facility

Three- and two-dimensional numerical studies have been carried out to simulate recent counter-propagating shear flow experiments on the National Ignition Facility. A multi-physics three-dimensional, time-dependent radiation hydrodynamics simulation code is used. Using a Reynolds Averaging Navier-Stokes model, we show that the evolution of the mixing layer width obtained from the simulations agrees well with that measured from the experiments. A sensitivity study is conducted to illustrate a 3D geometrical effect that could confuse the measurement at late times, if the energy drives from the two ends of the shock tube are asymmetric. Implications for future experiments are discussed.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Quantitative measurements of shear displacement using atomic force microscopy

We report a method to quantitatively measure local shear deformation with high sensitivity using atomic force microscopy. The key point is to simultaneously detect both torsional and buckling motions of atomic force microscopy (AFM) cantilevers induced by the lateral piezoelectric response of the sample. This requires the quantitative calibration of torsional and buckling response of AFM. This method is validated by measuring the angular dependence of the in-plane piezoelectric response of a piece of piezoelectric α-quartz. The accurate determination of the amplitude and orientation of the in-plane piezoelectric response, without rotation, would greatly enhance the efficiency of lateral piezoelectric force microscopy.

Wang, Wenbo↗

Microstructural Progression of Shear-Induced Mixing in a CuNi Alloy

Shear deformation has been highlighted in multiple research efforts for its ability to impart mechanical properties improvements and unique microstructures. When used to process and densify powdered material, these shear-based consolidation techniques are commonly referred to as friction consolidation (FC). In this paper, we have examined the microstructural evolution from compacted Cu and Ni powders to a consolidated Cu0.5Ni0.5 alloy. We have shown various stages of porosity reduction and preferential deformation being accommodated by the more ductile material early in the process, leading to formation of a tortuous microstructural zone. Porosity reduction was extensive, decreasing from ~65% in the unprocessed powder to ~1% in the fully consolidated alloy. The final consolidated alloy showed roughly a 2X hardness improvement over the unalloyed, compacted material. Unique aspects of this work include demonstration of the ability to use FC processing to produce a submicron and equiaxed grain size in samples within a 0.5 to 2 minute processing time.

Overman, Nicole R.↗

Rotation profile flattening and toroidal flow shear reversal due to the coupling of magnetic islands in tokamaks

The electromagnetic coupling of helical modes, even those having different toroidal mode numbers, modifies the distribution of toroidal angular momentum in tokamak discharges. This can have deleterious effects on other transport channels as well as on magnetohydrodynamic (MHD) stability and disruptivity. At low levels of externally injected momentum, the coupling of core-localized modes initiates a chain of events, whereby flattening of the core rotation profile inside successive rational surfaces leads to the onset of a large m/n = 2/1 tearing mode and locked-mode disruption. With increased torque from neutral beam injection, neoclassical tearing modes in the core may phase-lock to each other without locking to external fields or structures that are stationary in the laboratory frame. The dynamic processes observed in these cases are in general agreement with theory, and detailed diagnosis allows for momentum transport analysis to be performed, revealing a significant torque density that peaks near the 2/1 rational surface. However, as the coupled rational surfaces are brought closer together by reducing q{sub 95}, additional momentum transport in excess of that required to attain a phase-locked state is sometimes observed. Rather than maintaining zero differential rotation (as is predicted to be dynamically stable by single-fluid, resistive MHD theory), these discharges develop hollow toroidal plasma fluid rotation profiles with reversed plasma flow shear in the region between the m/n = 3/2 and 2/1 islands. The additional forces expressed in this state are not readily accounted for, and therefore, analysis of these data highlights the impact of mode coupling on torque balance and the challenges associated with predicting the rotation dynamics of a fusion reactor—a key issue for ITER.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Thermal effects in dislocation theory. II. Shear banding

The thermodynamic dislocation theory presented in previous papers is used in this paper to describe shear-banding instabilities. Central ingredients of the theory are a thermodynamically defined effective configurational temperature and a formula for the plastic strain rate determined by thermally activated depinning of entangled dislocations. This plastic strain rate is extremely sensitive to variations of the stress and the ordinary temperature. As a result of this sensitivity, the system undergoes rapid shear banding instabilities when ordinary thermal relaxation is slow. Finally, it also undergoes rapid changes from elastic to plastic behaviors at yielding transitions.

36 MATERIALS SCIENCE↗

Direct Shear and Triaxial Shear test Results on Core from Borehole U-15n and U-15n#10, NNSS in support of SPE

Direct Shear (DS) and Triaxial Shear (FCT) tests from Core holes U-15n and U-15n#10 are part of a larger material characterization effort for the Source Physics Experiment (SPE) project. This larger effort encompasses characterizing a granite body from Nevada both before and after each SPE shot. Core hole U-15n is the vertically oriented source hole for all SPE shots; pre shot core was taken from this hole for DS and FCT testing. After two SPE shots were executed, an inclined core hole (U-15n#10) was drilled; both DS and FCT tests were conducted from this core hole. The first shot (SPE-1) conducted on May 3, 2011 was a calibration shot. SPE-1 was an order of magnitude smaller than the second shot (SPE-2). After SPE-2 was conducted on October 25, 2011 the aforementioned inclined core hole (U-15n#10) was drilled. At its bottom, the inclined core hole intersects the source hole. The third shot (SPE-3) occurred on July 24, 2012. Vertical and inclined core holes were drilled post SPE-3 and specimens will soon be selected for geomechanical characterization. At the time of this writing, work is ongoing at Nevada in preparation for the fourth SPE shot (SPE-4).

36 MATERIALS SCIENCE↗

Fabrication and Mechanical Testing of Block Shear Joints to Measure Ultimate Shear Strength in Adhesive-Bonded High Explosive (HE) Joints (Progress Summary)

Small-scale adhesive-bonded HE joints were designed, using roughly 4% of the HE mass required by fixtures described in the ASTM D905 standard. Custom 3D-printed bonding fixtures were designed, fabricated, and used to generate reproducible joints with programmable bondline thickness. A custom 3D-printed block shear testing fixture was designed, fabricated, and employed to measure the shear strength of test joints.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

CLASH: JOINT ANALYSIS OF STRONG-LENSING, WEAK-LENSING SHEAR, AND MAGNIFICATION DATA FOR 20 GALAXY CLUSTERS

We present a comprehensive analysis of strong-lensing, weak-lensing shear and magnification data for a sample of 16 X-ray-regular and 4 high-magnification galaxy clusters at 0.19≲z≲0.69 selected from Cluster Lensing And Supernova survey with Hubble (CLASH). Our analysis combines constraints from 16-band Hubble Space Telescope observations and wide-field multi-color imaging taken primarily with Suprime-Cam on the Subaru Telescope, spanning a wide range of cluster radii (10″–16′). We reconstruct surface mass density profiles of individual clusters from a joint analysis of the full lensing constraints, and determine masses and concentrations for all of the clusters. We find the internal consistency of the ensemble mass calibration to be ≤5% ± 6% in the one-halo regime (200–2000 kpc h{sup −1}) compared to the CLASH weak-lensing-only measurements of Umetsu et al. For the X-ray-selected subsample of 16 clusters, we examine the concentration–mass (c–M) relation and its intrinsic scatter using a Bayesian regression approach. Our model yields a mean concentration of c|{sub z=0.34}=3.95±0.35 at M{sub 200c} ≃ 14 × 10{sup 14} M{sub ⊙} and an intrinsic scatter of σ(lnc{sub 200c})=0.13±0.06, which is in excellent agreement with Λ cold dark matter predictions when the CLASH selection function based on X-ray morphological regularity and the projection effects are taken into account. We also derive an ensemble-averaged surface mass density profile for the X-ray-selected subsample by stacking their individual profiles. The stacked lensing signal is detected at 33σ significance over the entire radial range ≤4000 kpc h{sup −1}, accounting for the effects of intrinsic profile variations and uncorrelated large-scale structure along the line of sight. The stacked mass profile is well described by a family of density profiles predicted for cuspy dark-matter-dominated halos in gravitational equilibrium, namely, the Navarro–Frenk–White (NFW), Einasto, and DARKexp models, whereas the single power-law, cored isothermal and Burkert density profiles are disfavored by the data. We show that cuspy halo models that include the large-scale two-halo term provide improved agreement with the data. For the NFW halo model, we measure a mean concentration of c{sub 200c}=3.79{sub −0.28}{sup +0.30} at M{sub 200c}=14.1{sub −1.0}{sup +1.0}×10{sup 14} M{sub ⊙}, demonstrating consistency between the complementary analysis methods.

79 ASTRONOMY AND ASTROPHYSICS↗

Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application. Phase 1 summary report: Shear web design development

An advanced composite shear web design concept was developed for the Space Shuttle orbiter main engine thrust beam structure. Various web concepts were synthesized by a computer-aided adaptive random search procedure. A practical concept is identified having a titanium-clad + or - 45 deg boron/epoxy web plate with vertical boron/epoxy reinforced aluminum stiffeners. The boron-epoxy laminate contributes to the strength and stiffness efficiency of the basic web section. The titanium-cladding functions to protect the polymeric laminate parts from damaging environments and is chem-milled to provide reinforcement in selected areas. Detailed design drawings are presented for both boron/epoxy reinforced and all-metal shear webs. The weight saving offered is 24% relative to all-metal construction at an attractive cost per pound of weight saved, based on the detailed designs. Small scale element tests substantiate the boron/epoxy reinforced design details in critical areas. The results show that the titanium-cladding reliably reinforces the web laminate in critical edge load transfer and stiffener fastener hole areas.

Laakso, J. H.↗

Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application. Phase 2: summary report: Shear web component fabrication

The fabrication of two shear web test elements and three large scale shear web test components are reported. In addition, the fabrication of test fixtures for the elements and components is described. The center-loaded beam test fixtures were configured to have a test side and a dummy or permanent side. The test fixtures were fabricated from standard extruded aluminum sections and plates and were designed to be reuseable.

Laakso, J. H.↗

A powerful local shear instability in weakly magnetized disks. III - Long-term evolution in a shearing sheet. IV - Nonaxisymmetric perturbations

The nonlinear evolution of the recently identified accretion disk magnetic shear instability is investigated through a series of numerical simulations. Finite-difference computations of the equations of compressible MHD are carried out on an axisymmetric shearing sheet system with periodic boundary conditions designed to approximate a local region within an accretion disk. Initial field configurations that include some net vertical component evolve into a nonlinear, exponentially growing solution with large poloidal velocities and magnetic fields with energies comparable to the thermal energy density. The stability of a purely azimuthal field configuration is examined, and it is found that nonaxisymmetric instability is present, but with a growth time measured in tens of orbital periods. In general, the most rapid growth occurs for very small radial and azimuthal wavenumbers, leading to coherent magnetic field structure in planes parallel to the disk. It is suggested that this instability is a key ingredient for the generation of magnetic fields in disks.

Hawley, John F.↗