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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRS1995

Applications catalog of pyrotechnically actuated devices/systems

A compilation of basic information on pyrotechnically actuated devices/systems used in NASA aerospace and aeronautic applications was formatted into a catalog. The intent is to provide (1) a quick reference digest of the types of operational pyro mechanisms and (2) a source of contacts for further details. Data on these items was furnished by the NASA Centers that developed and/or utilized such devices to perform specific functions on spacecraft, launch vehicles, aircraft, and ground support equipment. Information entries include an item title, user center name, commercial contractor/vendor, identifying part number(s), a basic figure, briefly described purpose and operation, previous usage, and operational limits/requirements.

Seeholzer, Thomas L.↗
NASA NTRS1994

The 2nd NASA Aerospace Pyrotechnic Systems Workshop

This NASA Conference Publication contains the proceedings of the Second NASA Aerospace Pyrotechnics Systems Workshop held at Sandia National Laboratories, Albuquerque, New Mexico, February 8-9, 1994. The papers are grouped by sessions: (1) Session 1 - Laser Initiation and Laser Systems; (2) Session 2 - Electric Initiation; (3) Session 3 - Mechanisms & Explosively Actuated Devices; (4) Session 4 - Analytical Methods and Studies; and (5) Session 5 - Miscellaneous. A sixth session, a panel discussion and open forum, concluded the workshop.

William W St. Cyr↗
NASA NTRS1994

A very low shock alternative to conventional, pyrotechnically operated release devices

NiTiNOL is best known for its ability to remember a preset shape, even after being 'plastically' deformed. This is accomplished by heating the material to an elevated temperature up to 120 degrees C. However, NiTiNOL has other material and mechanical properties that provide a novel method of structural release. This combination of properties allows NiTiNOL to be used as a mechanical fuse between structural components. When electrical power is applied to the NiTiNOL fuse(s), the material is annealed reducing the mechanical strength to a small fraction of the as-wrought material. The preload then fractures the weakened NiTiNOL fuse(s) and releases the structure. This paper describes the mechanical characteristics of the NiTiNOL allow used in this invention, structural separation design concepts using the NiTiNOL material, and initial test data. Elimination of the safety hazard, high shock levels, and non-reusability inherent with pyrotechnic separation devices allows NiTiNOL actuated release devices to become a viable alternative for aerospace components and systems.

Robinson, Steven P.↗
NASA NTRS1996

Age Life Evaluation of Space Shuttle Crew Escape System Pyrotechnic Components Loaded with Hexanitrostilbene (HNS)

Determining deterioration characteristics of the Space Shuttle crew escape system pyrotechnic components loaded with hexanitrostilbene would enable us to establish a hardware life-limit for these items, so we could better plan our equipment use and, possibly, extend the useful life of the hardware. We subjected components to accelerated-age environments to determine degradation characteristics and established a hardware life-limit based upon observed and calculated trends. We extracted samples using manufacturing lots currently installed in the Space Shuttle crew escape system and from other NASA programs. Hardware included in the study consisted of various forms and ages of mild detonating fuse, linear shaped charge, and flexible confined detonating cord. The hardware types were segregated into 5 groups. One was subjected to detonation velocity testing for a baseline. Two were first subjected to prolonged 155 F heat exposure, and the other two were first subjected to 255 F, before undergoing detonation velocity testing and/or chromatography analysis. Test results showed no measurable changes in performance to allow a prediction of an end of life given the storage and elevated temperature environments the hardware experiences. Given the lack of a definitive performance trend, coupled with previous tests on post-flight Space Shuttle hardware showing no significant changes in chemical purity or detonation velocity, we recommend a safe increase in the useful life of the hardware to 20 years, from the current maximum limits of 10 and 15 years, depending on the hardware.

Hoffman, William C., III↗
NASA NTRS1999

Mars Observer Propulsion and Pyrotechnics Corrective Actions Test Program Blanket Release

The Mars Observer Propulsion and Pyrotechnic Corrective Actions Test Program has been in progress at the NASA White Sands Test Facility since 1995. This program has developed capabilities to accurately characterize pyrovalve hazards and has established corrective actions that arc helping to preclude loss of spacecraft due to pyrovalve and propellant interaction. Rather than wait for conclusion of the test program, significant rest results, findings, and safety recommendations have been and will continue to be released soon after they became available to meet needs of near-term NASA and commercial space programs. This release will cover approximately three to five papers per year until program end.

Saulsberry, Regor L.↗
NASA NTRS2000

Supplier's Status for Critical Solid Propellants, Explosive, and Pyrotechnic Ingredients

In the early 1970's a program was initiated at the Naval Surface Warfare Center/Indian Head Division (NSWC/IHDIV) to address the well-known problems associated with availability and suppliers of critical ingredients. These critical ingredients are necessary for preparation of solid propellants and explosives manufactured by the Navy. The objective of the program was to identify primary and secondary (or back-up) vendor information for these critical ingredients, and to develop suitable alternative materials if an ingredient is unavailable. In 1992 NSWC/IHDIV funded Chemical Propulsion Information Agency (CPIA) under a Technical Area Task (TAT) to expedite the task of creating a database listing critical ingredients used to manufacture Navy propellant and explosives based on known formulation quantities. Under this task CPIA provided employees that were 100 percent dedicated to the task of obtaining critical ingredient suppliers information, selecting the software and designing the interface between the computer program and the database users. TAT objectives included creating the Explosive Ingredients Source Database (EISD) for Propellant, Explosive and Pyrotechnic (PEP) critical elements. The goal was to create a readily accessible database, to provide users a quick-view summary of critical ingredient supplier's information and create a centralized archive that CPIA would update and distribute. EISD funding ended in 1996. At that time, the database entries included 53 formulations and 108 critical used to manufacture Navy propellant and explosives. CPIA turned the database tasking back over to NSWC/IHDIV to maintain and distribute at their discretion. Due to significant interest in propellant/explosives critical ingredients suppliers' status, the Propellant Development and Characterization Subcommittee (PDCS) approached the JANNAF Executive committee (EC) for authorization to continue the critical ingredient database work. In 1999, JANNAF EC approved the PDCS panel task. This paper is designed to emphasize the necessity of maintaining a JANNAF community supported database, which monitors PEP critical ingredient suppliers' status. The final product of this task is a user friendly, searchable database that provides a quick-view summary of critical ingredient supplier's information. This database must be designed to serve the needs of JANNAF and the propellant and energetic commercial manufacturing community as well. This paper provides a summary of the type of information to archive each critical ingredient.

Sims, B. L.↗
NASA NTRS1989

Four-terminal connector for measuring resistance of a pyrotechnic initiator

A four-terminal electrical connector device (40) for testing and measuring unknown resistances of initiators (11) used for starting pyrotechnic events aboard a Space Transportation System. The testing device minimizes contact resistance degradation effects and so improves the reliability of resistance measurement taken with the device. Separate and independent voltage sensing (19) and current supply (20) circuits each includes a pair of socket contacts (13-16) for mating engagement with the pins (17,18) of the initiator. The unknown resistance that is measured by the device is the resistance of the bridgewire (23) of the initiator which is required to be between 0.95 and 1.15 ohms.

Robinson, Robert L.↗
NASA NTRS2012

Failure Mode Analysis of V-Shaped Pyrotechnically Actuated Valves

Current V-shaped stainless steel pyrovalve initiators have rectified many of the deficiencies of the heritage Y-shaped aluminum design. However, a credible failure mode still exists for dual simultaneous initiator (NSI) firings in which low temperatures were detected at the booster cap and less consistent ignition was observed than when a single initiator was fired. In order to asses this issue, a numerical framework has been developed for predicting the flow through pyrotechnically actuated valves. This framework includes a fully coupled solution of the gas-phase equation with a non-equilibrium dispersed phase for solid particles as well as the capability to model conjugate gradient heat transfer to the booster cap. Through a hierarchy of increasingly complex simulations, a hypothesis for the failure mode of the nearly simultaneous dual NSI firings has been proven. The simulations indicate that the failure mode for simultaneous dual NSI firings may be caused by flow interactions between the flame channels. The shock waves from each initiator interact in the booster cavity resulting in a high pressure that prevents the gas and particulate velocity from rising in the booster cap region. This impedes the bulk of the particulate phase from impacting the booster cap and reduces the heat transfer to the booster cap since the particles do not impact it. Heat transfer calculations to the solid metal indicate that gas-phase convective heat transfer may not be adequate by itself and that energy transfer from the particulate phase may be crucial for the booster cap burn through.

Sachdev, Jai S.↗
NASA NTRS2015

Pyrotechnically Actuated Gas Generator Utilizing Aqueous Methanol

A gas-generating device was developed to supplement the ram-air inflation of a supersonic ballute. The device is designed to initially pressurize the ballute following deployment, exposing and orienting its ram-air inlets to free-stream air for complete inflation. The supplemental pressurization decreases the total inflation time, and increases the likelihood of a successful inflation. The device contains a reservoir filled with an aqueous mixture of methanol that, when released in to the interior of the ballute, rapidly vaporizes due to the low ambient pressure. Upon activation of the device, a pair of redundant ring mechanisms initiate pyrotechnic charges that pressurize and rupture the reservoir, resulting in ejection of the methanol in to the ballute. In addition to its role in inflation, the device serves as the structural connection to the ballute. Analytical models were developed for the inflation capability of the device, which were verified using vacuum chamber testing of developmental hardware. Static, deployment, and environmental testing demonstrated the functionality of the ring mechanism and reservoir under several temperature and pressure conditions. Finally, the device was successfully operated during the first Supersonic Flight Dynamics Test (SFDT) of NASA's Low Density Supersonic Decelerator (LDSD) project. The design architecture is scalable to accommodate different quantities of gas generation, can be adjusted to operate in a variety of temperature and atmospheric pressure regimes, and provides a robust device that may be installed with minimal risk to personnel or hardware.

IA↗
DOE OSTI2020

Barium Chloride Based Pyrotechnic Compositions for Green Color Emissions

<p style="text-align: justify;"><span style="color: black; font-family: Calibri; font-size: 12pt;">Here, we present research focusing on the green light emission using Barium chloride dihydrate (BaCl</span><sub style="color: black; font-family: Calibri; font-size: 8pt;">2</sub><span style="color: black; font-family: Calibri; font-size: 12pt;">.2H</span><sub style="color: black; font-family: Calibri; font-size: 8pt;">2</sub><span style="color: black; font-family: Calibri; font-size: 12pt;">O) as an emitter contrary to commonly used Ba(NO</span><sub style="color: black; font-family: Calibri; font-size: 8pt;">3</sub><span style="color: black; font-family: Calibri; font-size: 12pt;">)</span><sub style="color: black; font-family: Calibri; font-size: 8pt;">2</sub><span style="color: black; font-family: Calibri; font-size: 12pt;">, Ba(ClO</span><sub style="color: black; font-family: Calibri; font-size: 8pt;">3</sub><span style="color: black; font-family: Calibri; font-size: 12pt;">)</span><sub style="color: black; font-family: Calibri; font-size: 8pt;">2</sub><span style="color: black; font-family: Calibri; font-size: 12pt;">, BaCO</span><span style="color: black; font-family: Calibri; font-size: 8pt;">3</span><span style="color: black; font-family: Calibri; font-size: 12pt;">, etc. For this work, different compositions containing BaCl</span><sub style="color: black; font-family: Calibri; font-size: 8pt;">2</sub><span style="color: black; font-family: Calibri; font-size: 12pt;">.2H</span><sub style="color: black; font-family: Calibri; font-size: 8pt;">2</sub><span style="color: black; font-family: Calibri; font-size: 12pt;">O and other components acting as oxidant, fuel, etc. were made and analyzed using TGA and burning tests. The flame intensity was captured using a photocell attached with a green color filter. It was observed that the decomposition behavior and the flame intensity were strongly influenced by the ratio of barium chloride to the oxidizer and by the particle size of the pyrotechnic composition powder. Compositions having a higher amount of oxidizer were found to decompose faster and have a more intense flame color.</span>

Kanitkar, Swarom↗
NASA NTRS2020

Latching Safety Critical Signals in Pyrotechnic Circuits

In recent designs of safety-critical pyro control circuitry, latching circuits, used to store the state of control signals, have been found to have sensitivity to noise that could lead to inadvertent firing. This technical bulletin describes the sensitive circuit, and provides best practice recommendations to improve the design.

Latching Safety↗
NASA NTRS2010

NASA Engineering and Safety Center Technical Bulletin No. 10-02: Potential Failure of Dual Simultaneously Initiated Pyrotechnic Operated Valves

The NASA Engineering and Safety Center (NESC) Technical Bulletin No. 09-01 reported an independent investigation of four pyrovalve failures that occurred while using aluminum (Al) pyrovalve primer chamber assemblies (PCAs) during ground testing. The investigation revealed that simultaneous firing (within a few microseconds) of the NASA Standard Initiators (NSIs) was the primary reason why the booster charge failed to ignite and the pyrovalves subsequently failed to operate. A second investigation of a new stainless steel (SS) PCA design with separate flame channels was completed in 2010. The new SS configuration was found to be improved in most respects; however, no improvement was noted in the temperature delivered to ignite the booster during dual simultaneous NSI firings. Simultaneous firings should be avoided when using either the Al or the SS PCA design.

Potential Failure↗
NASA NTRS2009

Failure of Pyrotechnic Operated Valves with Dual Initiators

Investigation of recent pyrovalve failures reveals timing of redundant initiator firings is crucial for reliable operation of pyrovalves. Simultaneous firing, i.e., within a very narrow time frame, was found to be the primary cause of the valve failing to operate. Testing of both single and dual initiators revealed important design characteristics affecting pyrovalve device performance. They include Primer Chamber Assembly (PCA) geometry and material properties, as well as operational effects on combustion product flow, and resulting energy transfer to the booster. The CONAX PCA design has evolved slowly over time undergoing incremental changes to correct known issues. These piecewise changes were verified by limited test, without a full understanding of the overall system impact or effect on margins. Adequate system performance margins may be adversely affected in existing or future systems incorporating a pyrovalve actuated by simultaneous firing of dual initiators.

Failure of Pyrotechnic Operated Valves↗