Analysis of flow from plug nozzles with secondary ejector systems
Calculation of supersonic flow field with Rankine-Hugoniot equations to compute flow properties across shock
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Calculation of supersonic flow field with Rankine-Hugoniot equations to compute flow properties across shock
Volume 1 of a three volume report is presented. Volume 1 contains a description of the acoustic configurations, test facilities, data reduction techniques, test conditions, and detailed test results from the hot, static acoustic tests.
Volume 2 of a three volume report is presented. Volume 2 presents acoustic data comparisons in graphic form.
Volume 3 of a three volume report is presented. Volume 3 contains the detailed aerodynamic test results plus the concept screening and model design report.
Results of a forward Variable Area Bypass Injector test and a Coannular Nozzle test performed on a YJ101 Double Bypass Variable Cycle Engine are reported. These components are intended for use on a Variable Cycle Engine. The forward Variable Area Bypass Injector test demonstrated the mode shifting capability between single and double bypass operation with less than predicted aerodynamic losses in the bypass duct. The acoustic nozzle test demonstrated that coannular noise suppression was between 4 and 6 PNdB in the aft quadrant. The YJ101 VCE equipped with the forward VABI and the coannular exhaust nozzle performed as predicted with exhaust system aerodynamic losses lower than predicted both in single and double bypass modes. Extensive acoustic data were collected including far field, near field, sound separation/ internal probe measurements as Laser Velocimeter traverses.
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A method is provided for predicting jet noise for a wide range of nozzle geometries and operating conditions of interest for aircraft engines. Jet noise theory, data and existing prediction methods was reviewed, and based on this information a interim method of jet noise prediction is proposed. Problem areas are idenified where further research is needed to improve the prediction method. This method predicts only the noise generated by the exhaust jets mixing with the surrounding air and does not include other noises emanating from the engine exhaust, such as combustion and machinery noise generated inside the engine (i.e., core noise). It does, however, include thrust reverser noise. Prediction relations are provided for conical nozzles, plug nozzles, coaxial nozzles and slot nozzles.
The experimental and analytical acoustic results of a scale-model investigation or unsuppressed and mechanically suppressed high-radius ratio coannular plug nozzles with inverted velocity and temperature profiles are summarized. Nine coannular nozzle configurations along with a reference conical nozzle were evaluated in the Anechoic Free-Jet Facility for a total of 212 acoustic test points. Most of the tests were conducted at variable cycle engine conditions applicable to advanced high speed aircraft. The tested nozzles included coannular plug nozzles with both convergent and convergent-divergent (C-D) terminations in order to evaluate C-D effectiveness in the reduction of shock-cell noise and 20 and 40 shallow-chute mechanical suppressors in the outer stream in order to evaluate their effectiveness in the reduction of jet noise. In addition to the acoustic tests, mean and turbulent velocity measurements were made on selected plumes of the 20 shallow-chute configuration using a laser velocimeter. At a mixed jet velocity of 700 m/sec, the 20 shallow-chute suppressor configuration yielded peak aft quadrant suppression of 11.5 and 9 PNdB and forward quadrant suppression of 7 and 6 PNdB relative to a baseline conical nozzles during static and simulated flight, respectively. The C-D terminations were observed to reduce shock-cell noise. An engineering spectral prediction method was formulated for mechanically suppressed coannular plug nozzles.
Seven single stream model nozzles were tested in the Anechoic Free-Jet Acoustic Test Facility to evaluate the effectiveness of convergent divergent (C-D) flowpaths in the reduction of shock-cell noise under both static and mulated flight conditions. The test nozzles included a baseline convergent circular nozzle, a C-D circular nozzle, a convergent annular plug nozzle, a C-D annular plug nozzle, a convergent multi-element suppressor plug nozzle, and a C-D multi-element suppressor plug nozzle. Diagnostic flow visualization with a shadowgraph and aerodynamic plume measurements with a laser velocimeter were performed with the test nozzles. A theory of shock-cell noise for annular plug nozzles with shock-cells in the vicinity of the plug was developed. The benefit of these C-D nozzles was observed over a broad range of pressure ratiosin the vicinity of their design conditions. At the C-D design condition, the C-D annual nozzle was found to be free of shock-cells on the plug.
As part of an overall program for the experimental investigation of large-scale jet nozzles, a preliminary evaluation of the internal performance characteristics of several variable-throat extended-plug-type nozzles was obtained over a range of nozzle pressure rations from 2 to 15 with nozzle throat variations as great as 2:1. The extended-plug nozzle attained peak thrust coefficients as high as those which have been attained with fixed-geometry convergent-divergent nozzles. The thrust coefficients of the extended-plug nozzles were relatively insensitive to both nozzle pressure ratio and throat area over the range investigated. The lack of sensitivity of thrust coefficient to nozzle pressure ratio and throat area was due primarily to the absence of severe decreases in thrust coefficient, which are normally observed at low nozzle pressure ratios for convergent-divergent nozzles because of overexpansion. For choked flow, the flow coefficients of the extended-plug nozzles varied from 0.95 to 0.997. A ratio of the outer-shell exit area to nozzle throat area was found to be an important variable affecting nozzle performance. Most of the configurations reported herein showed a small decrease in thrust coefficient at low nozzle pressure ratios; however, it is believed that this characteristic can nearly be eliminated by proper nozzle design.
The aeroacoustic supersonic performance of various internal nozzle geometries is evaluated for shock noise content over a wide range of nozzle pressure ratios. The noise emission of a Mach 1.5 and 2.0 convergent-divergent (C-D) nozzle is measured and compared to convergent nozzles. Comparisons are also made for a Mach 1.5 conical C-D nozzle and a porous plug nozzle. The Mach 1.5 conical C-D nozzle shows a small reduction in shock noise relative to the shock free case of the Mach 1.5 C-D nozzle. The Mach 1.5 C-D nozzle is found to have a wide operating nozzle pressure ratio range around its design point where shock noise remains unimportant compared to the jet mixing noise component. However it is found that the Mach 2 C-D nozzle shows no significant acoustic benefit relative to the convergent nozzle. Results from the porous plug nozzle indicate that shock noise may be completely eliminated, and the jet mixing noise reduced.
Numerous experiments were conducted to determine factors which affect the internal performance of convergent-plug exhaust nozzles. The results of these experiments, which include effects of such things as plug shape, nozzle inlet Mach number, and outer-shell characteristics, provide a basis for optimum desifn from the standpoint of weight and size. The results also show performance penalties which can result when the nozzle is too small.
The influence of selected geometric and aerodynamic flow variables of an unsuppressed coannular plug nozzle and a coannular plug nozzle with a 20-chute outer stream suppressor were experimentally determined. A total of 136 static and simulated flight acoustic test points were conducted with 9 scale model nozzles. Also, aerodynamic measurements of four selected plumes were made with a laser velocimeter. The presence of the 180 deg shield produced different mixing characteristics on the shield side compared to the unshield side because of the reduced mixing with ambient air on the shielded side. This resulted in a stretching of the jet, yielding a higher peak mean velocity up to a length of 10 equivalent diameters from the nozzle exit. The 180 deg shield in community orientation around the suppressed coannular plug nozzle yielded acoustic benefit at all observer angles for a simulated takeoff. While the effect of shield-to-outer stream velocity ratio was small at angles up to 120 deg, beyond this angle significant acoustic benefit was realized with a shield-to-outer stream velocity ratio of 0.64.
Acoustic and diagnostic data that were obtained to determine the influence of selected geometric and aerodynamic flow variables of coannular nozzles with thermal acoustic shields are summarized in this comprehensive data report. A total of 136 static and simulated flight acoustic test points were conducted with 9 scale-model nozzles The tested nozzles included baseline (unshielded), 180 deg shielded, and 360 deg shielded dual flow coannular plug configurations. The baseline configurations include a high radius ratio unsuppressed coannular plug nozzle and a coanuular plug nozzle and a coannular plug nozzle with a 20-chute outer stream suppressor. The tests were conducted at nozzle temperatures and pressure typical of operating conditions of variable cycle engine.
Plug cluster engine design, performance, weight, envelope, operational characteristics, development cost, and payload capability, were evaluated and comparisons were made with other space tug engine candidates using oxygen/hydrogen propellants. Parametric performance data were generated for existing developed or high technology thrust chambers clustered around a plug nozzle of very large diameter. The uncertainties in the performance prediction of plug cluster engines with large gaps between the modules (thrust chambers) were evaluated. The major uncertainty involves, the aerodynamics of the flow from discrete nozzles, and the lack of this flow to achieve the pressure ratio corresponding to the defined area ratio for a plug cluster. This uncertainty was reduced through a cluster design that consists of a plug contour that is formed from the cluster of high area ratio bell nozzles that have been scarfed. Light-weight, high area ratio, bell nozzles were achieved through the use of AGCarb (carbon-carbon cloth) nozzle extensions.
A flight research program was conducted using a modified F-106B aircraft with an underwing-nacelle - engine installation to investigate installation effects on a wedge nozzle with retracted shrouds from Mach 0.70 to 1.10. These configurations simulated the subsonic flight geometries of a variable-geometry wedge nozzle design for Mach 2.70 operation. The nozzle was tested with a J85-GE-13 turbojet engine, and data were compared with that of 0.34-scale isolated wind tunnel model. Data are also compared with the flight results of a boattail plug nozzle and a cylindrical nacelle plug nozzle. A favorable installation effect occurred from Mach 0.82 to 0.96 with a nominal 4-percent corrected secondary weight-flow ratio. This favorable effect resulted from changes in pressure forces on the nozzle surfaces. The wedge nozzle gross thrust coefficient was about the same as the boattail nacelle plug nozzle and 2.50 to 1.30 percent higher than the cylindrical nacelle plug nozzle over the subsonic Mach number range.