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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
DOE OSTI2012

Microstructure and mechanical properties of 7075 aluminum alloy nanostructured composites processed by mechanical milling and indirect hot extrusion

Nanostructured composites of 7075 aluminum alloy and carbon coated silver nanoparticles were produced by mechanical milling and indirect hot extrusion. The milling products were obtained in a high energy SPEX ball mill, and then were compacted by uniaxial load and pressure-less sintered under argon atmosphere. Finally, the sintered product was hot extruded. Carbon coated silver nanoparticles were well distributed in the matrix of the extruded material. Tensile tests were carried out to corroborate the hypothesis that second phase particles, well dispersed in the matrix, improve the strength of the material. High resolution transmission electron microscopy was employed to locate and make sure that the silver nanoparticles were homogeneously and finely dispersed. Highlights: Black-Right-Pointing-Pointer 7075 Al nanostructured composites can be produced by mechanical milling. Black-Right-Pointing-Pointer Carbon coated silver nanoparticles are well dispersed into aluminum matrix. Black-Right-Pointing-Pointer Ductile Ag-C NP's improve the mechanical properties of the 7075 Al-alloy. Black-Right-Pointing-Pointer Ag-C NP's content has an important effect in the particle and crystallite size. Black-Right-Pointing-Pointer Ag-C NP's keep their morphology after milling and conformation processes.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Experimental Research on Ultrasonic Vibration Milling Metal Matrix Composites SiCp/Al

Although particle reinforced metal matrix composites possess excellent physical properties, its machining performance is rather bad because of its specific structure. It is difficult to obtain good cutting effect by traditional machining method. So machining has become the bottleneck which strictly restricts its industry application. This paper mainly focuses on both wear characteristics of different tool materials and material removal mechanism in ultrasonic milling high volume fraction particle reinforced metal matrix composites SiCp/Al. An acoustic device for ultrasonic vibration milling was developed to introduce the ultrasonic vibration into the traditional machining process. Through the contrast experiment of traditional milling and ultrasonic vibration milling SiCp/Al, the mechanism of tool wear and characteristics of surface topography were analyzed. The experimental results showed that the surface integrity and tool life in the ultrasonic vibration milling SiCp/Al were improved.

36 MATERIALS SCIENCE↗
DOE OSTI2016

The effect of milling time on the synthesis of Cu{sub 54}Mg{sub 22}Ti{sub 18}Ni{sub 6} alloy

In the present work, nanocrystalline Cu{sub 54}Mg{sub 22}Ti{sub 18}Ni{sub 6} alloy was produced by mechanical alloying from mixtures of pure crystalline Cu, Mg, Ti and Ni powders using a Fritsch planetary ball mill with a ball to powder ratio of 10:1. Morphological changes, microstructural evolution and thermal behaviour of the Cu-Mg-Ti-Ni powders at different stages of milling were characterised by X-ray diffraction (XRD), scanning electron microscopy with energy-dispersive X-ray detection (SEM/EDX) and differential thermal analysis (DTA). This alloy resulted in formation of single phase solid solution with FCC structure α-Cu (Mg, Ti, Ni) after 80 h of milling. In the initial stage of milling different sized and shaped elemental powders became uniform during mechanical alloying. The homogeneity of the Cu{sub 54}Mg{sub 22}Ti{sub 18}Ni{sub 6} alloy increased with increasing milling time. The EDX result also confirmed the compositional homogeneity of the powder alloy. The crystallite size of alloy was calculated below 10 nm from XRD data.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Pure Yang–Mills Solutions on dS{sub 4}

We consider pure SU(2) Yang–Mills theory on four-dimensional de Sitter space dS{sub 4} and construct smooth and spatially homogeneous classical Yang–Mills fields. Slicing dS{sub 4} as R×S{sup 3}, via an SU(2)-equivariant ansatz we reduce the Yang–Mills equations to ordinary matrix differential equations and further to Newtonian dynamics in a particular three-dimensional potential. Its classical trajectories yield spatially homogeneous Yang–Mills solutions in a very simple explicit form, depending only on de Sitter time with an exponential decay in the past and future. These configurations have not only finite energy, but their action is also finite and bounded from below. We present explicit coordinate representations of the simplest examples (for the fundamental SU(2) representation). Instantons (Yang–Mills solutions on the Wick-rotated S{sup 4} ) and solutions on AdS{sub 4} are also briefly discussed.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
NASA NTRS2022

(Preliminary) Effects of Ball Milling Zeolite Powders for Use in Additively Manufactured Solid Sorbents

Zeolite 13X is favorable to be used as an adsorbent in carbon dioxide (CO2) removal from the spacecraft cabin air. Reducing the size of the zeolite particles and particle size distribution is thought to increase the capacity of CO2 adsorption of the zeolite 13X powder, and potentially increase its manufacturability as a paste for additive manufacturing or slip casting. This paper will go into detail on the process of using ball milling in order to reduce particle size and particle size distribution of commercial zeolite 13X powder, as well as to characterize CO2 adsorption and manufacturability of the milled powder. Both dry and wet ball milling was analyzed during the experiment. Studies were also ran on the amount of time the powder was milled, rotational speed of the milling machine, ball to powder ratio, ball to jar ratio, and ethanol to powder ratio. The processed powder was then characterized through laser diffraction, SEM, and surface measurement techniques to show that particle size and particle size distribution could be reduced, and to show the effect of the reduced particle size and particle size distribution on CO2 adsorption and manufacturability.

zeolite↗
DOE OSTI2017

Long-Term Stewardship at a Former Uranium Mill Tailings Site in Riverton, Wyoming - 17090

The US Department of Energy Office of Legacy Management (LM) is responsible for maintaining protective public health and environmental conditions at former uranium mill tailings sites nationwide via long-term stewardship. One of these sites, a former uranium mill near Riverton, Wyoming, is within the boundary of the Wind River Indian Reservation and operated from 1958 to 1963. Tailings and contaminated material associated with mill operations were removed and transported to an offsite disposal cell in 1989. The remedial action was completed under Title I of the Uranium Mill Tailings Radiation Control Act of 1978. Milling operations, which included an unlined tailings impoundment and an unlined evaporation pond, contaminated the shallow groundwater, resulting in a down-gradient groundwater plume that discharges to the Little Wind River. A natural flushing compliance strategy was implemented in 1998. This strategy allows contaminants of concern to naturally flush from the groundwater, provided that contaminants flush below US Environmental Protection Agency maximum concentration limits within 100 years. As part of the compliance strategy, LM has implemented a groundwater monitoring program along with institutional controls that include the installation of an alternate water supply, continued sampling of private wells, and restrictions on well drilling and gravel pit construction. LM works closely with local stakeholders and community members to ensure that these institutional controls are in place and maintained. The Riverton site provides an interesting case study where contaminant remobilization due to river flooding prompted a reevaluation of the conceptual site model to verify if the current compliance strategy would remain protective of human health and the environment. Concentrations of groundwater contaminants, which include sulfate, molybdenum, and uranium, were transiently elevated following flooding of the Little Wind River in 2010 and 2016. These flood events provided the impetus to investigate other aspects of the hydrologic system, including the unsaturated zone, naturally reduced (sulfidic) zones, and evaporite deposits. New site conceptual models, field and laboratory studies, and numerical models are being developed to explain how biogeochemical sediment-water interactions contribute to plume persistence and flood-related increases in groundwater concentrations. Updated human health and ecological risk assessments are progressing to evaluate the risk to human health and the environment based on current site conditions. Groundwater concentrations may remain above US Environmental Protection Agency maximum concentration limits beyond the 100-year natural flushing regulatory time frame. LM in its capacity as a long-term steward continues to monitor the site to ensure protectiveness is maintained and to determine the feasibility of alternative compliance and remediation strategies. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2020

ISR Restoration Methods and Applicability to Groundwater Remediation at Abandoned Uranium Mills - 20342

There are numerous abandoned uranium mining and mill sites in the southwestern US. Surface remediation was undertaken in the 1980's and 90's to cover mill tailings and minimize infiltration of meteoric precipitation into the subsurface These actions have reduced the availability of tailings contaminants but many of these sites have persistent groundwater contamination, primarily due to the disposal of tailings and process fluids in unlined impoundments during the mill's operational life. Active in situ recovery (ISR) uranium mining and wellfield restoration practices are examined to determine the factors that contribute to the success of groundwater restoration. Hydrologic characteristics, geochemistry, ore body quality, regulatory requirements and the aboveground components of uranium production and water treatment are considered. While there is no such thing as a typical abandoned mill site, the potential use of ISR restoration methods is evaluated for viability as a remedial alternative to mine and mill sites that have residual contaminated groundwater plumes. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2019

Microstructural, Magnetic, and Nanoindentation Studies of the Ball-Milled Ti80Ni20 Alloy

Nanostructured Ti{sub 80}Ni{sub 20} material was elaborated by mechanical alloying from pure Ti and Ni powders in a planetary ball-mill P7 under argon atmosphere at ambient temperature. Morphological, microstructural, magnetic, and nanoindentation properties were studied using scanning electron microscopy, X-ray diffraction, magnetic measurements, and nanoindentation test. The morphological observations show the predominance of the welding phenomenon during the milling process. The Rietveld refinement of the X-ray diffraction pattern reveals, after 4 h of milling, the formation of the disordered hcp-Ti (Ni) solid solution in addition to elemental hcp-Ti and fcc-Ni. On further milling (20 h), the interdiffusion between Ti and Ni atoms is evidenced by the formation of disordered hcp-Ti (Ni) and fcc-Ni (Ti) solid solutions. The saturation magnetization and coercivity values are about of 159.8 emu/g and 80.79 Oe, respectively, after 20 h of milling. M{sub r}/M{sub s} ratio indicates the existence of small magnetic particles which are typically single domains (M{sub r}/M{sub s} 0.1–0.5) and/or multidomain (M{sub r}/M{sub s} < 0.1). Nanohardness values of the sintered powders fluctuates between 1.53 and 5.98 GPa while those of the elastic modulus varies in the range 130.73 to 164.53 GPa.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2012

Effect of ball-milling surfactants on the interface chemistry in hot-compacted SmCo5 magnets

Anisotropic SmCo5 nanoflakes prepared by high-energy ball-milling with surfactants have great potential in applications for high-performance nanocomposite magnets. For such "nanocomposite" applications, the surface structure and chemistry of nanoflakes are crucial for achieving high coercivity. In this study, hot-pressed samples from anisotropic SmCo5 nanoflakes, ball-milled with different surfactants, oleic acid (OA) and oleylamine (OY), were investigated. Interface layers between the SmCo5 nanoflakes were found to consist of samarium oxides and a soft magnetic Co phase. These surface layers contribute to the degradation of hard magnetic performance, which is confirmed by scanning transmission electron microscopy-energy dispersive X-ray spectroscopy analysis of the cross-section of a single flake ball-milled with OA. Samples milled with OY show a much thinner interface layer in compacted samples, which means that the surface degradation during ball-milling with OY is much less than that with OA. The results show clearly that the choice of proper surfactant and the control of processing parameters are the key factors for improving the surface condition of the nanoflakes and the resulting hard magnetic properties. (C) 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Li, WF↗
DOE OSTI2019

Kinetics and mechanism of mechanochemical synthesis of hafnium nitride ceramics in a planetary ball mill

Mechanochemical synthesis of hafnium nitride ceramic powder was accomplished through direct nitridation of hafnium particles in nitrogen atmosphere during high-energy milling in a planetary ball mill. The nitrogen content was measured and evaluated to determine the reaction kinetics for hafnium - nitrogen across a range of treatment durations. The observed reaction rates are notably faster than for conventional thermal treatment and, for hafnium treated for 5 min in the ball mill, the onset of nitridation begins at a temperature 200 degrees C Lower than for the initial hafnium metal. The crystal structure and microstructure transformations were also investigated. A mechanism for the rapid hafnium nitridation occurring under high-energy ball milling conditions is proposed and discussed. Based on this proposed mechanism of metal nitridation via ball mill treatment in nitrogen atmosphere, we may suggest this process as an effective method for fabrication of fine (sub-micron hafnium nitride powder from relatively large (10-100 mu m) initial metal particles.

36 MATERIALS SCIENCE↗
DOE OSTI2012

An investigation on the influence of milling time and calcination temperature on the characterization of nano cerium oxide powder synthesized by mechanochemical route

Highlights: ► Synthesis of nanosized CeO{sub 2} was carried out using mechanochemical reactions plus sequential calcinations procedure. ► The effect of milling time and calcinations procedure on crystallite size and surface area of the as-synthesized powders was investigated. ► The extended milling times were exposed to result in the smaller crystallite size, and hence higher surface area for the as-synthesized powder. ► Higher calcinations temperatures, on the other hand, led to the as-synthesized powder with a larger crystallite size and therefore, lower surface area. ► Activation energy for nanocrystallite growth was calculated during the calcinations procedure and the aforementioned crystallite growth was found to be conducted in the light of interfacial reactions. -- Abstract: The synthesis of nano-sized CeO{sub 2} powder was investigated via mechanochemical reactions between hydrate cerium chloride and sodium hydroxide as the starting materials. The process was followed by a subsequent calcination procedure. Characterization of as-synthesized powder was performed using X-ray diffraction, FTIR spectroscopy, Brunner–Emmett–Teller (BET) nitrogen gas absorption, scanning electron microscopy (SEM) and particle size analyzer (PSA). The precursors were milled for different milling times and then were subjected to different heat treatment procedure at variable temperatures from 100 to 700 °C. According to the results, milling time and calcination temperatures induce paramountal effects on crystallite size and surface area of as-synthesized powders. In addition, the average activation energy for the growth of nanocrystals during calcination was determined to be about 12.53 kJ/mol, suggesting the influence of interfacial reactions on the crystallite growth during the calcination procedure.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Ball-milled CuPc/TiO{sub 2} hybrid nanocomposite and its photocatalytic degradation of aqueous Rhodamine B

Graphical abstract: This work reports on the synthesis of hybrid composites of titanium dioxide and copper phthalocyanine via ball-milling assisted process in combination with mechanical mixing process. Their structural properties and photocatalytic degradation of aqueous RhB were investigated. The significant enhancement of the photocatalytic performance of the composite may be related to the charge recombination suppression guiding to the increase of free functional radicals participated in degradation process. Highlights: ► CuPc/TiO{sub 2} nanocomposite was synthesized by ball-milling assisted process and mechanical mixing method. ► Ball milling process can reduce CuPc size and assist the formation of well-dispersed composite. ► Loaded CuPc has inconsiderable influence on basic crystal structure of TiO{sub 2} matrix. ► The optical absorption properties of TiO{sub 2} in UV and visible light is improved with the existence of CuPc. ► CuPc/TiO{sub 2} nanocomposite can efficiently heighten the catalytic performance of TiO{sub 2} in the photodegradation of RhB. -- Abstract: Hybrid composites of titanium dioxide and copper phthalocyanine were synthesized by ball-milling assisted process in combination with mechanically stirring method. Structural properties of as-synthesized composites were characterized by X-ray diffraction (XRD), X-ray absorption fine structure (XANES) and scanning electron microscope (SEM). The optical absorbance of as-prepared composites and their photocatalytic activities were investigated by UV–vis spectroscopy. XRD and XANES results confirm that CuPc/TiO{sub 2} nanocomposite is still in the same structure of TiO{sub 2} and CuPc. SEM result reveals that the decreasing particle size of ball-milled CuPc has good dispersion on the surface of TiO{sub 2}. Absorptivity in UV region of the composites is heightened and shifted to visible light due to strong absorbance in blue-green spectrum of CuPc. The photocatalytic degradation of Rhodamine B dye solution using as-synthesized composites was investigated under ultraviolet irradiation. The optimized condition for RhB photodegradation was obtained for 1 wt.% CuPc/TiO{sub 2} nanocomposite with efficiency of 87.5% and reaction rate of 0.15 min{sup −1}. The significant improvement in photocatalytic activity of the hybrid composite may be associated to the enhancement of optical absorption and the inhibition of electron–hole recombination caused by the presence of CuPc in TiO{sub 2} matrix.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Synthesis of Fe/SiO{sub 2} and iron oxides/SiO{sub 2} nanocomposites by long-term ball milling

Graphical abstract: - Highlights: • Iron–iron oxides/silica composites are synthesized by long term dry ball-milling. • Bcc iron and α-quartz powders are used as precursors. • Surface effects enhance coercivity in iron/silica nanocomposites. • In spite of their small size, about 10 nm, iron particles are ferromagnetic. • Ferro and superparamagnetic particles are found in maghemite/silica composites. - Abstract: Iron oxide/SiO{sub 2} nanocomposites are synthesized by dry ball-milling a mixture of bcc Fe and α-quartz powders for prolonged times. A sequence of nanocomposites is obtained, with small magnetic particles dispersed in a non magnetic, amorphous matrix. The powders are characterized by X-ray diffraction and transmission electron microscopy. The magnetic hysteresis properties are investigated in the range 50–300 K. After 120 h milling, deformed, non-spherical, α-Fe nanocrystallites of about 10 nm in size and very few small (<10 nm) maghemite particles are found. At room temperature, iron particles are ferromagnetic and a large effective magnetic anisotropy is estimated, which is mainly attributed to surface effects. Between 160 and 200 h milling, maghemite nanoparticles are observed while after 220 h grinding, hematite phase appears; after 340 h milling, the sample consists of ferromagnetic hematite particles with a broad size distribution (5–50 nm) embedded in an amorphous matrix.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Nanocomposite thermite powders with improved flowability prepared by mechanical milling

Nanocomposite thermite powders can be used in reactive parts and components. Manufacturing these components requires tailoring powder particle size distributions, particle shapes, and powder flowability. Specifically, an improved flowability is desired to use such powders as feedstock in additive manufacturing. Arrested reactive milling (ARM) offers a versatile and practical approach for preparing nanocomposite thermites with fully dense particles, which will retain their structures and mixedness between reactive components while being stored, handled, and processed. However, ARM products usually have broad particle size distributions, rock-like particle shapes, and poor flowability. Here in this study, ARM is modified to include a low-energy milling step to tune the shapes and flowability of the prepared powders. Experiments are performed with aluminum-rich Al·Fe 2 O 3 thermites. After the initial nanocomposite thermite is prepared in a planetary mill, it is additionally milled at a reduced rotation rate, replacing milling balls with smaller glass beads, and adding different liquid process control agents. Powders with modified particle shapes and size distributions are obtained, which have substantially improved flowability compared to the initial material. The reactivity of the initial and modified powders is evaluated using their ignition on a heated wire, by electro-static discharge, by thermal analysis (DSC) and in constant volume explosion tests. Finally, the reactivity of the modified powders is not diminished; instead, an improved reactivity is observed for selected samples.

36 MATERIALS SCIENCE↗
DOE OSTI2016

ZnO nanoparticles obtained by ball milling technique: Structural, micro-structure, optical and photo-catalytic properties

The ZnO nanoparticles were obtained by ball milling of commercial grade ZnO powder at 250 rpm for 20 h and studied their structural, micro-structure, optical and photo-catalytic properties. Due to ball milling significant decrease in lattice parameters and average crystalline size is noticed for the as-milled ZnO nano powder. The HRSEM images of the as-milled powder consist of agglomerated fine spherical nanoparticles in the range of ~10-20 nm. The room temperature PL spectrum of as-milled ZnO nano powder excited under 320 nm reveals two emission bands at ~406 nm (violet emission) and ~639 nm (green emission). Interestingly about 98 % of photo degradation of methylene (MB) by the ZnO catalyst is achieved at 100 minutes of solar light irradiation.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2019

Infrastructure Investments in LAMDA: SEM Mill and Vault (NSUF 2019 Milestone Report)

This document summarizes the procurement, installation, and commissioning of a scanning electron microscope (SEM) mill produced by Fischione Instruments and a lead-shielded vault for specimen storage in support of Nuclear Science User Facility (NSUF) awards for use in Oak Ridge National Laboratory’s (ORNL) Low Activation Materials Development and Analysis (LAMDA) laboratory. The Model 1061 SEM mill is a tabletop ion milling system for advanced sample preparation of high-quality SEM samples. This device was chosen for its broad range of ion energies allowing for both rapid milling and final polishing of the sample surface. The purchase order with Fischione Instruments was released and awarded by ORNL procurement on September 11, 2018. The instrument was shipped in December of 2018 and was installed in the LAMDA laboratory in March of 2019. During the commissioning of this equipment, electron backscatter diffraction (EBSD) was performed on specimens before and after milling to show the enhanced surface quality. With the purchase of a lead vault dedicated to NSUF library materials co-located in the LAMDA laboratory, the NSUF program will be able to maintain a significant sample library in LAMDA. These specimens will be easily accessible for rapid turnaround experiment (RTE) awards and will reduce the overall cost of year-over-year storage and shipments to and from ORNL hot cell facilities. The contract to fabricate a fourth lead vault dedicated to NSUF specimen storage was awarded by ORNL procurement on August 10, 2018. Installation of the new vault was completed in January of 2019.

47 OTHER INSTRUMENTATION↗
DOE OSTI2022

Impact of anatomical fractionation of corn stover on hammer mill throughput and energy consumption

The goal of this Case Study was to quantify the impacts of variable moisture and ash on hammer mill throughput and energy consumption and on loss of very wet stover that causes failures in the first stage grinder and that are not able to be fed to conversion, as compared to a status quo Base Case system. Also considered was convertible carbohydrate content (minimum total carbohydrate specification) and maximum ash content and the delivered feedstock cost impacts of not being able to feed stover not meeting the total carbohydrate specification to the conversion reactor. Laboratory data on the impacts of moisture content and tissue fraction on throughput and energy consumption in a stage 2 hammer mill were received from FCIC Subtask 5.1. Additional air classifier throughput, energy consumption and separation efficiency data were obtained from FCIC Subtask 5.1 for the new air classifier, which has three exit streams (lights, middle and heavies). These data were utilized to develop the necessary response surface equations to perform throughput analysis using discrete event simulation. Because the ash contents and particle sizes had not been analyzed in the laboratory at the time of the model runs, we assumed that the ash distributed proportionally with total mass into the lights and heavies in an air classifier having two exit streams (lights and heavies) and that the lights fraction from the air classifier was not removed. Key takeaways from this Case Study are that due to lower energy consumption, it is more cost effective to hammer mill fractionated corn stover tissues than whole stover. Reduction of grinding energy was significant and may possibly be connected to particle-particle interactions in the grinder that lead to increased residence time of leaves and husks, resulting in decreased throughput and higher generation of fines when milling whole stover. While we did not see significant impacts to throughput, this was due to moisture failures of the first stage grinder in each system dominating failures and downtime. The operating cost savings of reduced grinding energy savings in the second stage hammer mills alone was high enough to offset the added capital cost of the air classifier and extra grinding line.

09 BIOMASS FUELS↗
NASA NTRS1976

Metal powder reactions in ball milling

On milling chromium powder in three metal chlorides and either chromium or nickel powders in ten organic liquids representative of nine different functional groups, the powders always reacted with the liquids and became contaminated with elements from them. The milled powders had specific surface areas ranging from 0.14 to 37 sq m/g, and the total contamination with elements from the milling liquid ranged from 0.01 to 56 wt%. In most milling runs, compounds resulting from substitution, addition, or elimination reactions formed in or from the milling liquid, and in most runs with organic liquids H2, CH4, and CO2 were generated.

Arias, A.↗