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At least 109 records · Page 6

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NASA NTRS1976

Endurance and failure characteristics of main-shaft jet engine bearings at 3x10 to the 6th power DN

Groups of thirty 120-mm bore angular contact ball bearings were endurance tested at a speed of 12,000 and 25,000 rpm and a thrust load of 66 721 N. The bearings were manufactured from a single heat of VIM-VAR AISI M-50 steel. At 1.44X1 million and 3.0x1 million DN, 84 483 and 74 800 bearing test hours were accumulated, respectively. Test results were compared with similar bearings made from CVM AISI M-50 steel run under the same conditions. Bearing lives at speeds of 3x1 million DN with the VIM-VAR AISI M-50 steel were nearly equivalent to those obtained at lower speeds. A combined processing and material life factor of 44 was found for VIM-VAR AISI M-50 steel. Continuous running after a spall has occurred at 3.0x1 million DN can result in a destructive fracture of the bearing inner race.

Bamberger, E. N.↗

NASA NTRS1976

Endurance and failure characteristic of main-shaft jet engine bearing at 3 million DN

Groups of thirty 120-mm bore angular-contact ball bearings were endurance tested at a speed of 12,000 and 25,000 rpm (1.44 million and 3.0 million DN, where DN is the product of the bearing bore in mm and the shaft speed in rpm) and a thrust load of 66,721 N. The bearings were manufactured from a single heat of VIM-VAR AISI M-50 steel. At 1.44 million and 3.0 million DN, 84,483 and 74,800 bearing test hours were accumulated, respectively. Test results were compared with similar bearings made from CVM AISI M-50 steel run under the same conditions. Bearing lives at speeds of 3 million DN with the VIM-VAR AISI M-50 steel were nearly equivalent to those obtained at lower speeds. A combined processing and material life factor of 44 was found for VIM-VAR AISI M-50 steel. Continuous running after a spall has occurred at 3.0 million DN can result in a destructive fracture of the bearing inner race.

Bamberger, E. N.↗

NASA NTRS1976

A 15,000-hour cyclic endurance test of an 8-centimeter-diameter electron bombardment mercury ion thruster

A laboratory model 8 cm thruster with improvements to minimize ion chamber erosion and peeling of sputtered metal was subjected to a cyclic endurance test for 15,040 hours and 460 restarts. A charted history of several thruster operating variables and off-normal events are shown in 600-hour segments at three points in the test. The transient behavior of these variables during a typical start-stop cycle is presented. Finding of the post-test inspection confirmed most of the expected results. Charge exchange ions caused normal accelerator grid erosion. The workability of the various design features was substantiated, and attainable improvements in propellant utilization efficiency should significantly reduce accelerator erosion.

Nakanishi, S.↗

NASA NTRS1976

A 15,000-hour cyclic endurance test of an 8-centimeter-diameter electron bombardment mercury ion thruster

A laboratory model 8-cm thruster with improvements to minimize ion chamber erosion and peeling of sputtered metal was subjected to a cyclic endurance test for 15,040 hours and 460 restarts. A charted history of several thruster operating variables and off-normal events are shown in 600-hour segments at three points in the test. The transient behavior of these variables during a typical start-stop cycle is presented. Performance and operating characteristics were nearly constant throughout the test except for a change in the accelerator back-streaming limit. Findings of the post-test inspection confirmed most of the expected results. Charge-exchange ions caused normal accelerator grid erosion. The workability of the various design features have been substantiated, and attainable improvements in propellant utilization efficiency should significantly reduce accelerator erosion.

Nakanishi, S.↗

NASA NTRS1976

An endurance test of a 900 series 30-cm engineering model ion thruster

The 10,000 hour endurance test of the first engineering model 30-cm thruster (S/N 701) identified discharge chamber erosion as a life limiting problem. Modifications to minimize this problem have been implemented in the 900 series thrusters. This paper describes a test conducted to evaluate the success of these modifications. The post-test analysis results of thruster 701 are summarized and the erosion reducing modifications described. Test results for thruster 901 up to 4165 hours, when the test was interrupted by a shorted wire, are described. The conclusions of a post-test examination of thruster 901 are included. Also being evaluated was a thermal vacuum breadboard SCR series inverter power processor which is described.

Collett, C. R.↗

NASA NTRS1977

Real-time and accelerated outdoor endurance testing of solar cells

Real-time and accelerated outdoor endurance testing was performed on a variety of samples of interest to the National Photovoltaic Conversion Program. The real-time tests were performed at seven different sites and the accelerated tests were performed at one of those sites in the southwestern United States. The purpose of the tests were to help evaluate the lifetime of photovoltaic systems. Three types of samples were tested; transmission samples of possible cover materials, sub-modules constructed using these materials attached to solar cells, and solar cell modules produced by the manufacturers for the ERDA program. Results indicate that suitable cover materials are glass, FEP-A and PFA. Dirt accumulation and cleanability are important factors in the selection of solar cell module covers and encapsulants.

Forestieri, A. F.↗

NASA NTRS1978

Endurance testing of first generation (Block 1) commercial solar cell modules

To determine lifetimes of the first generation (Block 1) commercial solar cell modules used in solar cell arrays, a program was initiated to expose these modules to a range of environments. The conditions endured by these modules encompassed hot and dry, hot and humid, tropical rain forests, sea-air, urban industrial and urban clean. Exposures were for periods up to 1 year. The effect of outdoor exposure on the performance of the modules was determined using current-voltage curves. Short-circuit current (I sub sc) and maximum power (P sub max) were the parameters monitored. In all cases, there was a loss of performance of the modules with outdoor exposure.

Anagnostou, E.↗

NASA NTRS1979

Evaluation of a long-endurance-surveillance remotely-piloted vehicle with and without laminar flow control

Two aircraft were evaluated, using a derated TF34-GE-100 turbofan engine one with laminar flow control (LFC) and one without. The mission of the remotely piloted vehicles (RPV) is one of high-altitude loiter at maximum endurance. With the LFC system maximum mission time increased by 6.7 percent, L/D in the loiter phase improved 14.2 percent, and the minimum parasite drag of the wing was reduced by 65 percent resulting in a 37 percent reduction for the total airplane. Except for the minimum parasite drag of the wing, the preceding benefits include the offsetting effects of weight increase, suction power requirements, and drag of the wing-mounted suction pods. In a supplementary study using a scaled-down, rather than derated, version of the engine, on the LFC configuration, a 17.6 percent increase in mission time over the airplane without LFC and an incremental time increase of 10.2 percent over the LFC airplane with derated engine were attained. This improvement was due principally to reductions in both weight and drag of the scaled engine.

Turriziani, R. V.↗

NASA NTRS1980

Endurance and failure characteristics of modified Vasco X-2, CBS 600 and AISI 9310 spur gears

Gear endurance tests and rolling-element fatigue tests were conducted to compare the performance of spur gears made from AISI 9310, CBS 600 and modified Vasco X-2 and to compare the pitting fatigue lives of these three materials. Gears manufactured from CBS 600 exhibited lives longer than those manufactured from AISI 9310. However, rolling-element fatigue tests resulted in statistically equivalent lives. Modified Vasco X-2 exhibited statistically equivalent lives to AISI 9310. CBS 600 and modified Vasco X-2 gears exhibited the potential of tooth fracture occurring at a tooth surface fatigue pit. Case carburization of all gear surfaces for the modified Vasco X-2 gears results in fracture at the tips of the gears.

Townsend, D. P.↗

NASA NTRS1980

Endurance and failure characteristics of modified Vasco X-2, CBS 600 and AISI 9310 spur gears

Townsend, D. P.↗

NASA NTRS1981

Endurance tests with large-bore tapered-roller bearings to 2.2 million DN

Endurance life tests were run with standard design and optimized high-speed design 120.65-mm-(4.750-in.-) bore tapered-roller bearings at shaft speeds of 12,500 and 18,500 rpm, respectively. Standard design bearings of vacuum melted AISI 4320 and CBS-1000M, and high-speed design bearings of CBS-1000M and through-hardened AISI M-50 were run under heavy combined radial and thrust load until fatigue failure or until a preset cutoff time of 1100 hours was reached. Standard design bearings made from CBS 1000M material ran to a 10 percent life approximately six times rated catalog life. Twelve identical bearings of AISI 4320 material ran to ten times rated catalog life without failure. Cracking and fracture of the cones of AISI M-50 high-speed design bearings occurred at 18,500 rpm due to high tensile hoop stresses. Four CBS 1000M high-speed design bearings ran to twenty-four times rated catalog life without any spalling, cracking or fracture failures.

Parker, R. J.↗

NASA NTRS1981

Endurance test and evaluation of alkaline water electrolysis cells

Utilization in the development of multi-kW low orbit power systems is discussed. The following technological developments of alkaline water electrolysis cells for space power application were demonstrated: (1) four 92.9 cm2 single water electrolysis cells, two using LST's advanced anodes and two using LST's super anodes; (2) four single cell endurance test stands for life testing of alkaline water electrolyte cells; (3) the solid performance of the advanced electrode and 355 K; (4) the breakthrough performance of the super electrode; (5) the four single cells for over 5,000 hours each significant cell deterioration or cell failure. It is concluded that the static feed water electrolysis concept is reliable and due to the inherent simplicity of the passive water feed mechanism coupled with the use of alkaline electrolyte has greater potential for regenerative fuel cell system applications than alternative electrolyzers. A rise in cell voltage occur after 2,000-3,000 hours which was attributed to deflection of the polysulfone end plates due to creepage of the thermoplastic. More end plate support was added, and the performance of the cells was restored to the initial performance level.

Burke, K. A.↗

NASA NTRS1981

Endurance tests with large-bore tapered-roller bearings to 2.2 million DN

Endurance life tests were run with standard-design bearings of vacuum-melted AISI 4320 and CBS-1000M at 12,500 rpm, and high-speed bearings of CBS-1000M and trough-hardened AISI M-50 at 18,500 rpm. Both sets of bearings were of 120.65 mm bore-tapered roller type, and were run under heavy combined radial and thrust loads until either fatigue failure or a preset cutoff time of 1100 hours was reached. It was found that: (1) the CBS-1000M standard-design bearings ran to a 10% life approximately six times that of the rated catalog life; (2) twelve identical bearings of AISI 4320 ran to ten times rated catalog life without failure; (3) cracking and fracture of the cones of AISI M-50 high-speed design bearings occurred at 18,500 rpm due to high tensile hoop stresses; and (4) four CBS 1000M high-speed bearings ran to twenty-four times rated catalog life without spalling, cracking or fracture failures.

Parker, R. J.↗

NASA NTRS1982

Design, construction and long life endurance testing of cathode assemblies for use in microwave high-power transmitting tubes

The ability of state of the art cathode types to produce current densities of 2A/sq cm, respectively, over a minimum designed life of 30,000 hours of continuous operation without failures was demonstrated. The performance of the state of the art cathode types was evaluated by endurance testing while operating under identical electrical geometrical, and vacuum conditions that realistically duplicate the operating conditions present in a transmitter tube. Although there has been considerable life testing done on high current density types of cathodes, these have beem primarily limited to diodes. A diode and high power microwave tube are grossly different devices. A comparison of these two devices is provided. A diode and high power microwave tube are quite different; one could therefore assume different internal environments, especially in the cathode region. Therefore, in order to establish life capabilities of the cathodes just mentioned, they should be tested in a vehicle which has an internal environment similar to that of a high power microwave tube.

Gorshe, R.↗

NASA NTRS1984

Design of long-endurance unmanned airplanes incorporating solar and fuel cell propulsion

Attention is given to the design features and operational capabilities of a class of unmanned flight vehicles possessing multiday mission endurance capabilities, based on the use of a mixed-mode electric power system which incorporates solar cells for diurnal energy production and a nonregenerative H2-O2 fuel cell for nocturnal energy supply. Energy is thereby provided for not only propulsion, but also the operation of the payload and the vehicle's avionics. The excess solar energy available during high insolation portions of the diurnal period may be used for climb/maneuvering or payload-related functions. Empirical structure scaling algorithms are combined with low Reynolds number aerodynamics algorithms to estimate requisite size and geometry for the chosen mission. Wing loadings will be of the order of 0.9-1.3 lb/sq ft.

Youngblood, J. W.↗

NASA NTRS1985

Design considerations for high-altitude, long-endurance, microwave-powered aircraft

The sizing and performance analyses have been conducted in the design of long-endurance, high-altitude airplanes. These airplanes receive power either continuously beamed from a phased array transmitter or intermittently beamed from a dish transmitter. Results are presented for the cases of flight in zero wind speed and nonzero wind speed. Sensitivity studies indicate that the vehicle size is relatively insensitive to changes in the transmitter size. Cost estimates were made using models that excluded the airplane cost. Using a reference payload, results obtained from array and dish configurations were compared. Comparisons showed savings in cost as well as smaller vehicle sizes when an array transmitter was used.

Nguyen, H. Q.↗

NASA NTRS1985

Performance and endurance testing of a prototype carbon dioxide and humidity control system for Space Shuttle extended mission capability

An advanced flight prototype regenerable CO2 and humidity control system was delivered to NASA-JSC in February 1980. It is pointed out that this system offers substantial weight savings compared with the Shuttle Orbiter expendable lithium hydroxide CO2 removal system for extended duration missions. The present paper provides a brief description of the 4- to 10-man regenerable CO2 and humidity control system. The potential advantages which can be realized for an extended duration Shuttle mission are considered along with the results of extensive testing conducted at JSC. The performance evaluation and endurance tests show that the system is capable of long-term operation (up to 60 days) without maintenance.

Lin, C. H.↗

NASA NTRS1987

A 2000-hour cyclic endurance test of a laboratory model multipropellant resistojet

The technological readiness of a long-life multipropellant resistojet for space station auxiliary propulsion is demonstrated. A laboratory model resistojet made from grain-stabilized platinum served as a test bed to evaluate the design characteristics, fabrication methods, and operating strategies for an engineering model multipropellant resistojet developed under contract by the Rocketdyne Division of Rockwell International and Technion Incorporated. The laboratory model thruster was subjected to a 2000-hr, 2400-thermal-cycle endurance test using carbon dioxide propellant. Maximum thruster temperatures were approximately 1400 C. The post-test analyses of the laboratory model thruster included an investigation of component microstructures. Significant observations from the laboratory model thruster are discussed as they relate to the design of the engineering model thruster.

Morren, W. Earl↗