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At least 109 records · Page 6

All sources NASA NTRS DOE OSTI

NASA NTRS2015

Failure Predictions of Out-of-Autoclave Sandwich Joints with Delaminations Under Flexure Loads

An analysis and a test program was conducted to investigate the damage tolerance of composite sandwich joints. The joints contained a single circular delamination between the face-sheet and the doubler. The coupons were fabricated through out-of-autoclave (OOA) processes, a technology NASA is investigating for joining large composite sections. The four-point bend flexure test was used to induce compression loading into the side of the joint where the delamination was placed. The compression side was chosen since it tends to be one of the most critical loads in launch vehicles. Autoclave cure was used to manufacture the composite sandwich sections, while the doubler was co-bonded onto the sandwich face-sheet using an OOA process after sandwich panels were cured. A building block approach was adopted to characterize the mechanical properties of the joint material, including the fracture toughness between the doubler and face-sheet. Twelve four-point-bend samples were tested, six in the sandwich core ribbon orientation and six in sandwich core cross-ribbon direction. Analysis predicted failure initiation and propagation at the pre-delaminated location, consistent with experimental observations. Fracture analyses methods predicted failure loads in close agreement with tests. This investigation demonstrated a strength reduction of 10 percent due to a flaw of significant size compared to the width of the sample. Therefore, concerns of bonding an OOA material to an in-autoclave material was mitigated for the geometries, materials, and load configurations considered.

Tolerance↗

NASA NTRS2015

Failure Predictions of Out-of-Autoclave Sandwich Joints with Delaminations Under Flexure Loads

An analysis and a test program was conducted to investigate the damage tolerance of composite sandwich joints. The joints contained a single circular delamination between the face-sheet and the doubler. The coupons were fabricated through out-of-autoclave (OOA) processes, a technology NASA is investigating for joining large composite sections. The four-point bend flexure test was used to induce compression loading into the side of the joint where the delamination was placed. The compression side was chosen since it tends to be one of the most critical loads in launch vehicles. Autoclave cure was used to manufacture the composite sandwich sections, while the doubler was co-bonded onto the sandwich face-sheet using an OOA process after sandwich panels were cured. A building block approach was adopted to characterize the mechanical properties of the joint material, including the fracture toughness between the doubler and face-sheet. Twelve four-point-bend samples were tested, six in the sandwich core ribbon orientation and six in sandwich core cross-ribbon direction. Analysis predicted failure initiation and propagation at the pre-delaminated location, consistent with experimental observations. A building block approach using fracture analyses methods predicted failure loads in close agreement with tests. This investigation demonstrated a small strength reduction due to a flaw of significant size compared to the width of the sample. Therefore, concerns of bonding an OOA material to an in-autoclave material was mitigated for the geometries, materials, and load configurations considered.

Tolerance↗

NASA NTRS1947

On the Application of the Energy Method to Stability Problems

Since stability problems have come into the field of vision of engineers, energy methods have proved to be one of the most powerful aids in mastering them. For finding the especially interesting critical loads special procedures have evolved that depart somewhat from those customary in the usual elasticity theory. A clarification of the connections seemed desirable,especially with regard to the post-critical region, for the treatment of which these special methods are not suited as they are. The present investigation discusses this question-complex (made important by shell construction in aircraft) especially in the classical example of the Euler strut, because in this case - since the basic features are not hidden by difficulties of a mathematical nature - the problem is especially clear. The present treatment differs from that appearing in the Z.f.a.M.M. (1938) under the title "Uber die Behandlung von Stabilittatsproblemen mit Hilfe der energetischen Methode" in that, in order to work out the basic ideas still more clearly,it dispenses with the investigation of behavior at large deflections and of the elastic foundation;in its place the present version gives an elaboration of the 6th section and (in its 7 th and 8th secs.)a new example that shows the applicability of the general criterion to a stability problem that differs from that of Euler in many respects.

Marguerre, Karl↗

NASA NTRS1973

Hypersonic wing test structure design, analysis, and fabrication

An investigation to provide the analyses, data, and hardware required to experimentally validate the beaded panel concept and demonstrate its usefulness as a basis for design of a Hypersonic Research Airplane (HRA) wing is reported. Combinations of the beaded panel structure, heat shields, channel caps and corrugated webs for ribs and spars were analyzed for the wing of a specified HRA to operate at Mach 8 with a lifespan of 150 flights. Detailed analyses were conducted in accordance with established design criteria and included aerodynamic heating and load predictions, transient structural thermal calculations, extensive NASTRAN computer modeling, and structural optimization. Optimum beaded panel tests at 922 K (1200 F) were performed to verify panel performance. Close agreement of predicted and actual critical loads permitted use of design procedures and equations for the beaded panel concept without modification.

Plank, P. P.↗

NASA NTRS1992

Structural and loads analysis of a two-stage fully reusable Advanced Manned Launch System

The conceptual design of a rocket-powered, two-stage fully reusable launch vehicle has been performed as a part of NASA's Advanced Manned Launch System (AMLS) study. This paper summarizes the structural design and loads analysis of this two-stage fully reusable launch vehicle. The method used to determine the structural weights consists of generating a finite-element model for each vehicle, selecting a set of critical loading conditions, determining the loads on the model caused by those conditions, determining the model response and changing the sizes of individual elements to obtain a safe structure. The integrated loads on the two-stage vehicle were obtained from a three-degrees-of-freedom trajectory analysis.

Robinson, James C.↗

NASA NTRS1949

Plastic buckling of a rectangular plate under edge thrusts

The fundamental equations for the plastic buckling of a rectangular plate under edge thrusts are developed on the basis of a new set of stress-strain relations for the behavior of a metal in the plastic range. These relations are derived for buckling from a state of uniform compression. The fundamental equation for the buckling of a simply compressed plate together with typical boundary conditions is then developed and the results are applied to calculating the buckling loads of a thin strip, a simply supported plate, and a cruciform section. Comparisons with the theories of Timoshenko and Ilyushin are made. Finally, an energy method is given which can be used for finding approximate values of the critical load.

Handelman, G H↗

NASA NTRS1993

Model-based reasoning for power system management using KATE and the SSM/PMAD

The overall goal of this research effort has been the development of a software system which automates tasks related to monitoring and controlling electrical power distribution in spacecraft electrical power systems. The resulting software system is called the Intelligent Power Controller (IPC). The specific tasks performed by the IPC include continuous monitoring of the flow of power from a source to a set of loads, fast detection of anomalous behavior indicating a fault to one of the components of the distribution systems, generation of diagnosis (explanation) of anomalous behavior, isolation of faulty object from remainder of system, and maintenance of flow of power to critical loads and systems (e.g. life-support) despite fault conditions being present (recovery). The IPC system has evolved out of KATE (Knowledge-based Autonomous Test Engineer), developed at NASA-KSC. KATE consists of a set of software tools for developing and applying structure and behavior models to monitoring, diagnostic, and control applications.

Morris, Robert A.↗

NASA NTRS1988

Combined mechanical loading of composite tubes

An analytical/experimental investigation was performed to study the effect of material nonlinearities on the response of composite tubes subjected to combined axial and torsional loading. The effect of residual stresses on subsequent mechanical response was included in the investigation. Experiments were performed on P75/934 graphite-epoxy tubes with a stacking sequence of (15/0/ + or - 10/0/ -15), using pure torsion and combined axial/torsional loading. In the presence of residual stresses, the analytical model predicted a reduction in the initial shear modulus. Experimentally, coupling between axial loading and shear strain was observed in laminated tubes under combined loading. The phenomenon was predicted by the nonlinear analytical model. The experimentally observed linear limit of the global shear response was found to correspond to the analytically predicted first ply failure. Further, the failure of the tubes was found to be path dependent above a critical load level.

Derstine, Mark S.↗

DOE OSTI2024

Learning-Based Building Flexibility Estimation and Control to Improve Microgrid Economics and Resilience: Preprint

This paper proposes a learning-based building flexibility estimation and control framework to improve system economics and resilience. A data-driven building load flexibility model consisting of weather forecasting and estimating load consumption is proposed to quantify building heating, ventilation, and air conditioning (HVAC) load flexibility. A reinforcement learning-based microgrid controller is proposed to dispatch distributed generators, distributed energy resources, and build HVAC loads while taking flexibility information as one of the inputs. Simulation analysis is conducted on the model of a real microgrid in California. The effectiveness of the proposed learning-based building flexibility estimation and control in reducing microgrid energy costs and improving the sustainability of critical loads is demonstrated.

building load flexibility↗

NASA NTRS1992

Mode interaction in stiffened composite shells under combined mechanical and thermal loadings

Stiffened shells of various configurations fabricated out of composite materials find extensive applications in aircraft structures. Two distinctive modes of buckling dominate structural response of stiffened panels, viz. the short-wave local mode in which the shell skin buckles essentially between the stiffeners and the long-wave overall mode in which the shell skin buckles carrying the stiffeners with it. In optimized designs, the critical stresses corresponding to these modes of buckling would be close to each other. This leads to a nonlinear mode interaction which is recognized to be the principal cause of the failure of stiffened structures. If the structure is subjected to through-the-thickness thermal gradients, then large-wave bending effects would begin to occur well below the overall critical load and these would play the role of overall imperfections. The load carrying capacity would be significantly diminished as a result of interaction of local buckling with overall thermal distortions. The analysis of this problem using standard finite element techniques can be shown to be prohibitively expensive for design iterations. A concept which would greatly facilitate the analysis of mode interaction is advanced. We note that the local buckling occurs in a more or less periodic pattern in a structure having regular spacings of stiffeners. Thus it is a relatively simple matter to analyze the local buckling and the second order effects (which are essential for modeling postbuckling phenomena) using a unit cell of the structure. Once analyzed, these dormations are embedded in a shell element. Thus, a shell element could span several half-waves of local buckling and still be able to depict local buckling effects with requisite accuracy. A major consequence of the interaction of overall buckling/bending is the slow variation of the local buckling amplitude across the structure - the phenomenon of 'amplitude modulation' - and this is accounted for in the present model by letting the scaling parameter of the local mode vary according to a 'slowly varying' function. The construction of the analytical model involves essentially two stages and these are described briefly.

Sridharan, Srinivasan↗

NASA NTRS1983

Construction Equipment

FMC Corporation conducts extensive proof lift tests and computerized analysis to insure that the cranes can lift rated capacity loads up to one million pounds in a wide range of applications. In their analysis work, engineers makes use of a computer program supplied by COSMIC. Called Analysis of Beam Columns, the program is used as part of the required analysis for determining bending moments, deflections and critical load for latticed crane booms.

Source record↗

NASA NTRS1933

A Method for Computing Leading-Edge Loads

In this report a formula is developed that enables the determination of the proper design load for the portion of the wing forward of the front spar. The formula is inherently rational in concept, as it takes into account the most important variables that affect the leading-edge load, although theoretical rigor has been sacrificed for simplicity and ease of application. Some empirical corrections, based on pressure distribution measurements on the PW-9 and M-3 airplanes have been introduced to provide properly for biplanes. Results from the formula check experimental values in a variety of cases with good accuracy in the critical loading conditions. The use of the method for design purposes is therefore felt to be justified and is recommended.

Rhode, Richard V↗

NASA NTRS1992

Buckling of Thermoviscoelastic Structures Under Temporal and Spatial Temperature Variations

The problem of lateral instability of a viscoelastic in-plane loaded structure is considered in terms of thermorheolgically simple materials. As an example of a generally in-plane loaded structure, we examine the simple column under axial load: Both cyclic loading is considered (with constant or in-phase variable temperature excursions) as well as the case of constant load in the presence of thermal gradients through the thickness of the structure. The latter case involves a continuous movement of the neutral axis from the center to the colder side and then back to the center. In both cases, temperature has a very strong effect on the instability evolution, and under in-phase thermal cycling the critical loads are reduced compared to those at constant temperatures. The primary effect of thermal gradients beyond that of thermally-induced rate accelerations is occasioned by the generation of an "initial imperfection" or "structural bowing." Because the coefficient of thermal expansion tends to be large for many polymeric materials, it it may be necessary to take special care in lay-up design of composite structures intended for use under compressive loads in high-temperature applications. Finally, the implications for the temperature sensitivities of composites to micro-instability (fiber crimping) are also apparent from the results delineated here.

Tsuyuki, Richard↗

NASA NTRS1984

Analysis of instability-related growth of a through-width delamination

The effect of various parameters on instability related delamination growth was studied. The configuration studied consisted of a thick composite laminate with a single through width delamination located near one surface. Both mechanical and thermal loads were considered. It is assumed that GI and GII govern delamination growth. An approximate superposition stress analysis was developed which gives closed form expressions for GI and GII. It is found that both GI and GII are very sensitive to delamination length and location through the thickness and that the magnitude of GI is also sensitive to initial imperfection. Critical loads for delamination growth are calculated based on three growth criteria. Large differences in the predictions highlight the need for a verified mixed mode delamination growth criterion.

Whitcomb, J. D.↗

NASA NTRS1985

Fundamental tribological properties of ceramics

When a ceramic is brought into contact with itself, another ceramic, or a metal, strong bond forces can develop between the materials. Adhesion between a ceramic and itself or another solid are discussed from a theoretical consideration of the nature of the surfaces and experimentally by relating bond forces to the interface resulting from solid state contact. Elastic, plastic, and fracture behavior of ceramics in solid-state contact are discussed as they relate to friction and wear. The contact load necessary to initiate fracture in ceramics is shown to be appreciably reduced with tangential motion. Both friction and wear of ceramics are anisotropic and relate to crystal structure as with metals. Both free energy of oxide formation and the d valence bond character of metals are related to the friction and wear characteristics for metals in contact with ceramics. Lubrication is found to increase the critical load necessary to initiate fracture of ceramics with sliding or rubbing contact.

Buckley, D. H.↗

NASA NTRS1985

Fundamental tribological properties of ceramics

Buckley, D. H.↗

NASA NTRS2016

Testing and Analysis of a Composite Non-Cylindrical Aircraft Fuselage Structure: Ultimate Design Loads - Part 1

The Environmentally Responsible Aviation Project aimed to develop aircraft technologies enabling significant fuel burn and community noise reductions. Small incremental changes to the conventional metallic alloy-based 'tube and wing' configuration were not sufficient to achieve the desired metrics. One airframe concept identified by the project as having the potential to dramatically improve aircraft performance was a composite-based hybrid wing body configuration. Such a concept, however, presented inherent challenges stemming from, among other factors, the necessity to transfer wing loads through the entire center fuselage section which accommodates a pressurized cabin confined by flat or nearly flat panels. This paper discusses finite element analysis and testing of a large-scale hybrid wing body center section structure developed and constructed to demonstrate that the Pultruded Rod Stitched Efficient Unitized Structure concept can meet these challenging demands of the next generation airframes. Part I of the paper considers the five most critical load conditions, which are internal pressure only and positive and negative g-loads with and without internal pressure. Analysis results are compared with measurements acquired during testing. Performance of the test article is found to be closely aligned with predictions and, consequently, able to support the hybrid wing body design loads in pristine and barely visible impact damage conditions.

Przekop, Adam↗

NASA NTRS1990

Inelastic deformation under nonisothermal loading

The objective of this paper is to evaluate, both experimentally and analytically, the appropriate forms of the hardening evolution equations in unified constitutive models for conditions involving nonisothermal loading. Critical experiments were performed for a cast nickel-base superalloy by using variable temperature tensile, creep, and cyclic tests in the 538-982 C temperature range. These experimental results were compared with both isothermal data and predictions of the Bodner-Partom-Bodner, 1987 elastic-viscoplastic theory to assess the effects of thermal history on constitutive behavior. The results indicate that the hardening evolution equations based on isothermal data are applicable for nonisothermal loading of these precipitation strengthened alloys. Additional thermal history effect terms in the hardening evolution equations were not required beyond those accounting for the variation of material constants with temperature. Using material constants determined solely from isothermal data, the inelastic deformation behavior of B1900 + Hf subject to thermomechanical loading were adequately predicted by the Bodner-Partom model.

Chan, K. S.↗