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NASA NTRS2017

Thermally-Conductive Metallic Coatings and Applications for Heat Removal on In-Space Cryogenic Vehicles

For large in-space cryogenic upper stages, substantial axial heat removal from a forward skirt by vapor-based heat interception may not be achieved by simple attachment methods unless sufficient thermal conductance from the skirt to the cooling fluid can be achieved. Preferable methods would allow for the addition of the cooling system to existing structure with minimal impact on the structure. Otherwise, significant modification to the basic structural design andor novel and complex attachment mechanisms with high effective thermal conductance are likely to be required. The approach being pursued by evolvable Cryogenics (eCryo) is to increase the thermal performance of a relatively simple attachment system by applying metallic or other thermally conductive material coatings to the mating surface area of the fluid channel where it is attached the skirt wall. The expectation of candidate materials is that the dramatic increase in conductivity of pure metals at temperatures close to liquid hydrogen vapor temperature will compensate for the reduced actual contact area typical of mechanical joints. Basic contact conductance data at low temperatures for candidate interface materials is required to enable the test approach. A test rig was designed at NASA Glenn Research Center to provide thermal contact resistance testing between small sample coupons coated with conductive material via electron beam evaporation, a low-temperature option that will not affect physical properties of base materials. Average coating thicknesses were 10 k. The test fixture was designed to mount directly to a cryocooler cold head within a vacuum test chamber. The purpose of this test was to determine qualitative contact conductance between various test samples. Results from this effort will be implemented in a sub-scale vapor-based heat interception test, where the applicability for increased heat removal on large structural skirts will be considered.

small scale testing↗

NASA NTRS2018

Conductivity of a Copper-Carbon Covetic Composite

NASA is currently engaged in the development of highly electrically conductive wire for space and aviation power and propulsion applications. Higher levels of electrical conductivity and lower densities compared to copper and aluminum are needed to improve the efficiency of commercial aviation and space flight. Carbon, in various forms, is being considered as a component in composites to increase conductivity and decrease density in Cu and Al. One form of carbon that is currently receiving much interest is known as covectic. The technology currently known as covetics was first introduced by Shugart and Scherer whose patents claimed "Carbon can be incorporated into any of these metals by melting the metal, mixing the carbon into the molten metal and, while mixing, applying a current of sufficient amperage to the molten mixture such that the carbon becomes incorporated into the metal, thereby forming a single phase metal-carbon material." It is reported that in this process a conversion reaction occurs with the carbon forming covalent bonds with the host metal, and that covetic processing enables higher carbon solubility and improvements in properties. Although there is a growing body of work supporting covetic materials, it is still a very new and somewhat controversial field. Composition, density, and electrical conductivity measurements of a covetically processed alloy ingot of Cu and C, with a nominal composition of Cu-0.4wt.% C, were made. A pure Cu ingot was similarly processed for comparison. Sections of these ingots were worked into wire and tested. Only small amounts of C could be detected in the Cu-0.4wt.% C ingot, and trace amounts (0.006 wt.%) in the wire. All wires had densities very close to the full density of pure Cu, indicating a high level of Cu purity and low void fraction. Finally, the electrical conductivity of the Cu-0.4wt.% C wires were 9% lower than the samples similarly processed but without C additions. The wires made without C additions had conductivities approximately equal to pure Cu. The low conductivity of the Cu-0.4wt.% C material is believed to be due to: (1) a structure of interfaces in the wire created by collapsed voids lined with elemental C, (2) impurities, such as Fe in the Cu, which came from the added C, and (3) a small volume fraction of voids.

Degroh, Henry C.↗

NASA NTRS2018

Inkjet Printing of Conductive Carbon Nanotubes

Systems and methods for forming conductive materials. The conductive materials can be applied using a printer in single or multiple passes onto a substrate. The conductive materials are composed of electrical conductors such as carbon nanotubes (including functionalized carbon nanotubes and metal-coated carbon nanotubes), grapheme, a polycyclic aromatic hydrocarbon (e.g. pentacene and bisperipentacene), metal nanoparticles, an inherently conductive polymer (ICP), and combinations thereof. Once the conductive materials are applied, the materials are dried and sintered to form adherent conductive materials on the substrate. The adherent conductive materials can be used in applications such as damage detection, particle removal, and smart coating systems.

Roberson, Luke B.↗

NASA NTRS2021

Role of Compressive Viscosity and Thermal Conductivity on the Damping of Slow Waves in Coronal Loops with and Without Heating–Cooling Imbalance

In the present article, we derive a new dispersion relation for slow magnetoacoustic waves invoking the effect of thermal conductivity, compressive viscosity, radiation, and an unknown heating term along with the consideration of heating–cooling imbalance from linearized MHD equations. We solve the general dispersion relation to understand the role of compressive viscosity and thermal conductivity in the damping of slow waves in coronal loops with and without heating–cooling imbalance. We have analyzed the wave damping for the range of loop length L=50--500 Mm, temperature T=5--30 MK, and density ρ=10^(−11)--10^(−9) kg/cu.m. It was found that the inclusion of compressive viscosity along with thermal conductivity significantly enhances the damping of the fundamental mode oscillations in shorter (e.g. L=50 Mm) and super-hot (T>10 MK) loops. However, the role of viscosity in the damping is insignificant in longer (e.g. L=500 Mm) and hot loops (T≤10 MK) where, instead, thermal conductivity along with the presence of heating–cooling imbalance plays a dominant role. For shorter loops at a super-hot regime of temperature, the increment in the loop density substantially enhances the damping of the fundamental modes due to thermal conductivity when viscosity is absent, however, when the compressive viscosity is added the increase in density substantially weakens the damping. Thermal conductivity alone is found to play a dominant role in longer loops at lower temperatures (T≤10 MK), while compressive viscosity dominates the damping at super-hot temperatures (T>10 MK) in shorter loops. The predicted scaling law between damping time (τ) and wave period (P) is found to better match the observed SUMER (Solar Ultraviolet Measurements of Emitted Radiation) oscillations when the heating–cooling imbalance is taken into account in addition to thermal conductivity and compressive viscosity for the damping of the fundamental slow mode oscillations.

Abhinav Prasad↗

NASA NTRS2024

RF Characterization of a Photocurable PEDOT:PSS:PEGDA Conductive Biomaterial for 3D-Printing Implantable Antennas

In this work, we demonstrate photocurable PEDOT:PSS:PEGDA biomaterial as a promising candidate for intracorporeal 3D printing. Intracorporeal 3D printing offers a less invasive method which offer flexibility to tailor the form factor of printed structures. Previous work has demonstrated the feasibility of a robotic probe to 3D-print biological tissues intracorporeally via a minor incision. This same probe could also 3D-print implantable antennas as long as a suitable conductive material is identified in terms of conductivity, biocompatibility, and ability to cure at room/body temperature for safety purposes. We assess the frequency-dependent conductivity of this biomaterial and explore the Radio-Frequency (RF) performance of resulting antennas operating in free-space and inside tissue-emulating phantoms. Results show that PEDOT:PSS biomaterial with 21% and 30% PEGDA content exhibit a conductivity of ~10 4 S/m up to 5 GHz, suitable for wireless implants. Comparing the two, 21% PEGDA content exhibits poorer curing abilities, while 30% PEGDA exhibits slightly lower conductivity. Measurements for 2.4 GHz free-space dipoles conducted in an anechoic chamber reveal only ~0.8 dB and ~1 dB lower gain for PEDOT:PSS:21%PEGDA and PEDOT:PSS:30%PEGDA biomaterial, respectively, as compared to their copper counterpart. For a 5 mm-deep implanted patch antenna, these two biomaterials exhibit 3.05 dB and 3.84 dB higher transmission loss than copper, respectively. If deemed necessary, this performance degradation can be overcome by increasing the overall antenna size since the printing process is now minimally invasive and miniaturization requirements can be relaxed.

3D-printing↗

NASA NTRS1962

Estimated Viscosities and Thermal Conductivities of Gases at High Temperatures

Viscosities and thermal conductivities, suitable for heat-transfer calculations, were estimated for about 200 gases in the ground state from 100 to 5000 K and 1-atmosphere pressure. Free radicals were included, but excited states and ions were not. Calculations for the transport coefficients were based upon the Lennard-Jones (12-6) potential for all gases. This potential was selected because: (1) It is one of the most realistic models available and (2) intermolecular force constants can be estimated from physical properties or by other techniques when experimental data are not available; such methods for estimating force constants are not as readily available for other potentials. When experimental viscosity data were available, they were used to obtain the force constants; otherwise the constants were estimated. These constants were then used to calculate both the viscosities and thermal conductivities tabulated in this report. For thermal conductivities of polyatomic gases an Eucken-type correction was made to correct for exchange between internal and translational energies. Though this correction may be rather poor at low temperatures, it becomes more satisfactory with increasing temperature. It was not possible to obtain force constants from experimental thermal conductivity data except for the inert atoms, because most conductivity data are available at low temperatures only (200 to 400 K), the temperature range where the Eucken correction is probably most in error. However, if the same set of force constants is used for both viscosity and thermal conductivity, there is a large degree of cancellation of error when these properties are used in heat-transfer equations such as the Dittus-Boelter equation. It is therefore concluded that the properties tabulated in this report are suitable for heat-transfer calculations of gaseous systems.

HEAT TRANSFER↗

NASA NTRS1972

Dayside auroral-oval plasma density and conductivity enhancements due to magnetosheath electron precipitation.

Demonstration that magnetosheath electrons precipitating into the dayside auroral oval are a significant source of ionization and consequently will lead to electrical conductivity enhancements within the oval. By assuming that the electrons are maintained isotropic by strong pitch-angle diffusion as they precipitate into the ionosphere, the precipitation heat flux can be simply related to solar-wind energy density and consequently to the level of magnetic activity. For quiet solar-wind conditions, the heat fluxes of 1 to 10 ergs/sq cm/sec expected and observed lead to height-integrated Pedersen conductivity enhancements of 4 to 15 mhos. During magnetic storms the conductivity enhancements could increase by a factor of 3 to 5. Since the precipitating electrons are soft, the Hall conductivity enhancements are smaller than the Pedersen conductivity enhancements. For typical electric fields the computed conductivity enhancements lead to field-aligned currents bounding the enhancements in order-of-magnitude agreement with observation. The topside ionosphere should also have a density enhancement over the auroral oval on the dayside.

Kennel, C. F.↗

NASA NTRS1972

The lunar conductivity profile and the nonuniqueness of electromagnetic data inversion.

A review of the theory for the electromagnetic functional used to date to determine the lunar conductivity profile from spectral analyses of lunar magnetometer data. The 'hard' boundary condition used by Sonett et al. (1971) and others appears to be a good approximation for the sunlit lunar hemisphere. The use of the spectral data in conjunction with the functional to find a least squares conductivity profile is examined from the point of view of the nonuniqueness of nonlinear estimation. An unsuccessful search was carried out to find models that were both geophysically reasonable and consistent with the data. It is asserted that the failure to find these models is due to the inadequacy of the functional. Of the models generated, those that best fit the data all have a conductivity peak at a depth of 240 km similar to that of the model discussed by Sonett et al. However, all of these models are quite distinct elsewhere in the profile. It is shown how such models are dependent on both the nature of the functional as well as the initial guess in the least squares procedure. A correlation analysis shows that the only resolvable features from this type of model are a low conductivity crust, a high conductivity peak of limited radial extent, and a low conductivity zone beneath the peak.

Phillips, R. J.↗

NASA NTRS1972

Effective thermal conductivities of four metal ceramic composite coatings in hydrogen-oxygen rocket firings

An experimental investigation was conducted to determine the effective conductivities of four plasma-arc-sprayed, metal-ceramic gradated coatings on hydrogen-oxygen thrust chambers. The effective thermal conductivities were not a function of pressure or oxidant-to-fuel ratio. The various materials that made up these composites do not seem to affect the thermal conductivity values as much as the differences in the thermal conductivities of the parent materials would lead one to expect. Contact resistance evolving from the spraying process seems to be the controlling factor. The thermal conductivities of all the composites tested fell in the range of 0.75 to 7.5 watts per meter kelvin.

Schacht, R. L.↗

NASA NTRS1975

Effect of temperature-dependent electrical conductivity on transport processes in magnetosolidmechanics

The effect of temperature-dependent electrical conductivity on transport processes for a solid block is analyzed on the basis of a one-dimensional steady-state model under specified thermal boundary conditions. Assumptions are that the solid has an infinitely segmented electrode configuration, the magnetic field (By) may be resolved into a constant applied field and an induced field, the gradient of the electrochemical potential is equal to the electrostatic potential, a constant potential difference is applied externally across each pair of opposite electrodes, and all material properties except electrical conductivity are constant. Conductivity is expressed in normalized form in terms of a baseline conductivity and a constant for the material. The application of the assumptions of the model to the general phenomenological relations yields the governing equations. Solution of these equations gives the distribution of temperature, electric current density, and magnetic field strength along the length of the solid. It is shown that significant differences exist between the case for constant electrical conductivity and the case where electrical conductivity is temperature dependent.

Craig, G. T.↗

NASA NTRS1977

Spectroscopic determination of electrical conductivity in an MHD duct from absolute intensity measurements

Measurements of the electrical conductivity in the NASA Lewis cesium seeded, H2-O2 MHD duct have been previously reported. In order to corroborate the above measurements and to analyze the possibility of nonuniform seed injection as a cause of the deviations, a spectroscopic investigation of the plasma conductivity has been undertaken. Transverse profiles of the absolute integrated intensity were measured from the optically thin lines of CSI-.5664 microns and .5636 microns. Radial profiles of emission coefficient were obtained from the measured transverse profiles of intensity by Abel inversion. Radial profiles of electrical conductivity were then obtained under two different assumptions. In the first, the Cs seed fraction is assumed uniform and equal to the measured flow rate at the time when the temperature and conductivity were obtained. In the second method, the local temperature and pressure are taken to be those given by a one-dimensional channel calculation including heat transfer and friction. In this case profiles of conductivity and seed fractions are obtained. The results of the two methods are compared to the previously measured conductivity.

Wang, S. Y.↗

NASA NTRS1978

Effective thermal conductivity of fully and partially saturated metal wicks

The purpose of the study is threefold: (1) to perform accurate experiments covering a wide range of porosities to determine the effective thermal conductivity of sintered fiber porous metals fully saturated with air, water, and water vapor; (2) to propose correlations for these cases, and to compare these correlations with existing analytical predictions, experimental correlations and data; and (3) to determine the effective thermal conductivity of porous metals partially saturated with water and water vapor, respectively. The experimental apparatus, based on the steady-state method of comparison, is designed and used for determining the effective thermal conductivity. The wicks are made of nickel 200, stainless steel 430, and copper, covering a porosity range 0.30-0.67. Based on the experimental results, a single correlation is derived for predicting the effective thermal conductivity of all wicks fully saturated with air, water, and water vapor. For two partially saturated wick specimens with both high porosity and large matrix thermal conductivity, a liquid-vapor transition zone is observed between the phases, which increases the total combined effective thermal conductivity of the specimen.

Kar, K.↗

NASA NTRS1979

Effects of bulk and surface conductivity on the potential developed by dielectrics exposed to electron beams

The charging and discharging of a dielectric material which has bulk and surface conductivities is discussed. Two model problems are solved. In the first problem, a semi-infinite dielectric plane, attached to an infinite grounded conducting substrate and exposed to a monoenergetic electron beam, is analyzed. Bulk and surface conductivities and secondary emission characteristics are taken into account as parameters. In the second problem the dielectric is charged but the electron beam is shut off so only the bulk and surface conductivities enter the calculation. The principal result of the latter calculation is to show that steep tangential gradients develop in the presence of a surface conductivity during decay, and that for asymptotic times the temporal behavior, for a fixed position, is proportional to the square root of t rather than exponential, as expected in the presence of a bulk conductivity.

Rotenberg, M.↗

NASA NTRS1981

Electrical conductivity and electron-spin resonance in oxidatively stabilized polyacrylonitrile subjected to elevated temperature

Electrical conductivity and electron spin resonance measurements are presented for oxidatively stabilized polyacrylonitrile (PAN) fibers subjected to heat treatment at temperatures ranging from 700 to 950 K. Conductivity measurements made at temperatures between 77 and 523 K reveal that PAN fibers heat treated in vacuum behave as semiconductors, with a room-temperature conductivity dominated by the contributions of impurity states, with an activation energy of 88 kcal/mole. A decrease in conductivity is observed upon air which is attributed to a decrease in the electron-phonon scattering time. ESR spectra indicate that conducting pathways having metallic properties are formed at temperatures as low as 715 K, although the contribution of these pathways to the room-temperature conductivity is extremely small next to the contribution of localized spin centers.

Lerner, N. R.↗

NASA NTRS1986

The reactive thermal conductivity of air at high temperatures

This paper presents the thermal conductivity of air from the dissociation and ionization reactions of the nitrogen and oxygen species in air from 1000 K to 25,000 K. The results for nitrogen are compared with results for the nonreactive (frozen) contribution to the thermal conductivity of the 'nitrogen system' (N2, N, N/+/, and the electron, e). At 6000 K, the contribution to the thermal conductivity from the dissociation of N2 is more than an order of magnitude greater than the frozen thermal conductivity and, at 15,000 K, the contribution to the thermal conductivity from the ionization of nitrogen atoms is about as large as the contribution from the frozen thermal conductivity.

Biolsi, L.↗

NASA NTRS1988

A photochemical equilibrium model for ionospheric conductivity

A photochemical equilibrium model of the high-latitude ionosphere has been developed. This model provides densities of the ionospheric constituents, N2(+), O2(+), O(+), and NO(+), from 85 km to approximately 220 km. These densities are then used to calculate Pedersen and Hall conductivities. A comparison of the model results with Arecibo and Chatanika radar observations was made, covering periods of solar minimum and solar maximum. The comparison showed the model to predict ionospheric densities to within 50 percent and conductivities to within 40 percent in the illuminated portion of the ionosphere. In regions of electron precipitation, the model showed good agreement with measurements. Results of this study indicate the following: (1) ionospheric conductivity increases by a factor of about 1.6 from solar minimum to solar maximum conditions, (2) the portion of the ionosphere above 170 km can contribute as much as 40 percent during daylight and 80 percent during nighttime to the total height-integrated Pedersen conductivity, and (3) the ratio of the height-integrated Hall to Pedersen conductivities is approximately 1.1-1.3 for sunlit conditions; this is appreciably lower than the value of 2 found in previous studies. These and other factors indicate that, under certain conditions, the height-integrated Pedersen conductivity may be as much as 2-3 times larger than previously reported.

Rasmussen, C. E.↗

NASA NTRS1989

Effect of volcanic debris on stratospheric ion conductivity

The reduction is reported of stratospheric ion conductivities in the altitude range of 20 to 27 km attributable to the aerosols injected into the stratosphere by the eruption of volcano Nevado Del Ruiz on November 13, 1985. Three balloon experiments were conducted from Hyderabad, India (17.5 N, 78.6 E) carrying a Langmuir probe payload for measuring stratospheric ion conductivities. The first flight took place about 9 months before the volcanic eruption, the second 3 weeks after the eruption and the third about a year later. Lidar observations from Japan, Hawaii and Europe reported detection of aerosol layers in the 18 to 25 km altitude range attributable to the Nevado Del Ruiz volcanic eruption. A comparison of the conductivity profiles shows that the reduction of ion conductivities is: 57.3 percent at 20 km and 31 percent at 25 km. A year after the eruption, conductivities at all heights tended to recover.

Somayajulu, Y. V.↗

NASA NTRS1989

Specially tailored transfinite-element formulations for hyperbolic heat conduction involving non-Fourier effects

The phenomenon of hyperbolic heat conduction in contrast to the classical (parabolic) form of Fourier heat conduction involves thermal energy transport that propagates only at finite speeds, as opposed to an infinite speed of thermal energy transport. To accommodate the finite speed of thermal wave propagation, a more precise form of heat flux law is involved, thereby modifying the heat flux originally postulated in the classical theory of heat conduction. As a consequence, for hyperbolic heat conduction problems, the thermal energy propagates with very sharp discontinuities at the wave front. Accurate solutions are found for a class of one-dimensional hyperbolic heat conduction problems involving non-Fourier effects that can be used effectively for representative benchmark tests and for validating alternate schemes. Modeling/analysis formulations via specially tailored hybrid computations are provided for accurately modeling the sharp discontinuities of the propagating thermal wave front. Comparative numerical test models are presented for various hyperbolic heat conduction models involving non-Fourier effects to demonstrate the present formulations.

Tamma, Kumar K.↗