SEARCH · Engineering Papers
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.
Results of recent research to develop techniques for analyzing coolant flow in transpiration-cooled vanes are summarized. Flow characteristics of the wire-form porous material are correlated; the effects on the flow characteristics of oxidation, coolant temperature, gas crossflow, and airfoil curvature are evaluated. An analytical method is presented for predicting coolant flows and pressures in a strut-supported vane.
Two flow models were formulated: for a no-mixing and a complete-mixing boundary layer. The approach taken assumes inviscid flow and constant pressure in the transverse direction. The models are simple enough so that extending them to apply to a gas nozzle, including heat transfer and density differences, should be possible. Both models predict experimental photographic data with similar results; but inherent two dimensional and parallax errors preclude choice of the best model. In general, the boundary layer thickens rapidly near the start of injection because of low acceleration forces; it thins near the throat because of high acceleration forces. The transpiration fluid increases the radius of curvature near the throat and decreases the divergence angle of the free flow downstream of the throat.
Isothermal and non-isothermal pressure drop data and heat transfer data generated on porous 304L stainless steel wire forms, sintered spherical stainless steel powder, and sintered spherical OFHC copper powder are reported and correlated. Pressure drop data was collected over a temperature range from 500 R to 2000 R and heat transfer data collected over a heat flux range from 5 to 15 BTU/in2/sec. It was found that flow data could be correlated independently of transpirant temperature and type (i.e., H2, N2). It was also found that no simple relation between heat transfer coefficient and specimen porosity was obtainable.
A simplified analytical method for calculation of thermal response within a transpiration-cooled porous heat shield material in an intense radiative-convective heating environment is presented. The essential assumptions of the radiative and convective transfer processes in the heat shield matrix are the two-temperature approximation and the specified radiative-convective heatings of the front surface. Sample calculations for porous silica with CO2 injection are presented for some typical parameters of mass injection rate, porosity, and material thickness. The effect of these parameters on the cooling system is discussed.
The effect of fuel injection technique on the performance of an advanced reverse flow combustor liner constructed of Lamilloy (a multilaminate transpiration type material) was determined. Performance and emission levels are documented over a range of simulated flight conditions using simplex pressure atomizing, spill return, and splash cone airblast injectors. A parametric evaluation of the effect of increased combustor loading with each of the fuel injector types is obtained.
The effect of fuel injection technique on the performance of an advanced reverse flow combustor liner constructed of Lamilloy (a multilaminate transpiration type material) was determined. Performance and emission levels are documented over a range of simulated flight conditions using simplex pressure atomizing, spill return, and splash cone airblast injectors. A parametric evaluation of the effect of increased combustor loading with each of the fuel injector types is obtained.
The growth of wheat (triticum aestivum) was studied in an enclosed controlled environment for a period of 70 days. The exchange of gases (photosynthesis, respiration), water (transpiration) and the consumption of mineral elements (nitrogen, phosphorus, potassium) were continuously measured. The dynamical relations observed in the different physiological functions, under the influence of growth and in response to environment modifications are presented. The influence of carbon dioxide content during growth (normal or double percentage) was made clear.
A full Reynolds-stress closure that is capable of describing the flow all the way to the wall is formulated. The closure is based on the conventional high Reynolds number form of the redistribution model, the inclusion of molecular diffusion, and a modified dissipation model to account for viscous effects near a wall. Two dissipation models are investigated along with two gradient diffusion and two redistribution models. Their respective effects on the calculated flow properties are assessed by comparing them with the data of fully developed turbulent flows and a developing pipe flow with wall transpiration. The near-wall behavior is very well predicted; however, the wall correction to the redistribution modeling is found to have little effect on the calculated results. The overall behavior of the fully developed turbulent flows is best described by a nonisotropic gradient diffusion model, a return-to-isotropy redistribution model, and a dissipation model that accounts for viscous behavior near a wall. This same closure also gives the best prediction of the axial pressure drop behavior along a pipe with a uniform wall suction. Furthermore, the near-wall behavior of such a flow is very well predicted by this closure.
The flow in a transpired channel has been computed by large eddy simulation. The numerical results compare very well with experimental data. Blowing decreases the wall shear stress and enhances turbulent fluctuations, while suction has the opposite effect. The wall layer thickness normalized by the local wall shear velocity and kinematic viscosity increases on the blowing side of the channel and decreases on the suction side. Suction causes more rapid decay of the spectra, larger mean streak spacing and higher two-point correlations. On the blowing side, the wall layer structures lie at a steeper angle to the wall, whereas on the suction side this angle is shallower.
A comprehensive examination of the 8 foot temperature tunnel's transpiration cooled nozzle was completed using an infrared imaging radiometer to locate regions of cooling flow irregularities caused by obstruction of three or more adjacent cooling slots. Restrictions in the cooling flow were found and cataloged. Blockages found were due primarily to the presence of residual phosphoric acid being discharged from some of the cooling slots. This acid was used during construction of the nozzle components and was to have been purged prior to its delivery to the NASA Langley Research Center (LaRC). In addition, a radial displacement of one selection of discs located in the spool piece was inspected and cataloged for future reference. There did not seem to be a serious restriction of flow in this defect, but evidence from the infrared images indicated reduced slot activity within the gouge. The radiometer survey uncovered regions where closer inspection is recommended but did not cover the entire surface area of the three nozzle subsections due to equipment limitations. A list of areas with suspected problems is included in Appendix A.
The objective of the current work was to determine the feasibility of transpiration cooling for the relief of the local heating rates in the region of a sonic, perpendicular, fuel jet of gaseous hydrogen. Experiments were conducted to determine the interaction between the cooling required and flameholding limits of a transverse jet in a high-enthalpy, Mach 3 flow in both open-jet and direct-connect test mode. Pulsed shadowgraphs were used to illustrate the flow field. Infrared thermal images indicated the surface temperatures, and the OH(-) emission of the flame was used to visualize the limits of combustion. Wall, static presures indicated the location of the combustion within the duct and were used to calculate the combustion efficiency. The results from both series of tests at facility total temperatures of 1700 K and 2000 K are presented.
The 8-foot High Temperature Tunnel (HTT) at LaRC is a combustion driven, high enthalpy blow down wind tunnel. In Mar. 1991, during check out of the transpiration cooled nozzle, pieces of platelets were found in the tunnel test section. It was determined that incorrect tolerancing between the platelets and the housing was the primary cause of the platelet failure. An analysis was performed to determine the tolerance layout between the platelets and the housing to meet the structural and performance criteria under a range of thermal, pressure, and bolt preload conditions. Three recommendations resulted as a product of this analysis.
The operation of a microgravity crop-growth system is a critical feature of NASA's Closed Ecological Life Support System (CELSS) development program. Transpiration-evolved water must be removed from the air that is recirculated in such a system, perhaps supplying potable water in the process. The present consideration of candidate systems for CELSS water removal gives attention to energy considerations and to a mechanical, inertial-operation water-separation system that was chosen due to the depth of current understanding of its operation.
An approximate method for development of flow and thermal boundary layers in laminar regime on cylinders with arbitrary cross section and transpiration-cooled walls is obtained by use of Karman's integrated momentum equation and an analogous heat-flow equation. Incompressible flow with constant property values throughout boundary layer is assumed. Shape parameters for approximated velocity and temperature profiles and functions necessary for solution of boundary-layer equations are presented as charts, reducing calculations to a minimum. The method is applied to determine local heat-transfer coefficients and surface temperature-cooled turbine blades for a given flow rate. Coolant flow distributions necessary for maintaining uniform blade temperatures are also determined.
The permeability characteristics and tensile strength of a porous material developed from stainless-steel corduroy wire cloth for use in transpiration-cooled walls where the primary stresses are in one direction were investigated. The results of this investigation are presented and compared with similar results obtained with porous sintered metal compacts. A much wider range of permeabilities is obtainable with the wire cloth than with the porous metal compacts considered and the ultimate tensile strength in the direction of the primary stresses for porous materials produced from three mesh sizes of wire cloth are from two to three times the ultimate tensile strengths of the porous metal compacts.
Engine tests were made on a transpiration-cooled blade that was fabricated from an internal load-carrying member with an external surface of wire cloth. After operation in the engine, some damage was noted at the tip region of the trailing edge of the blades. On other sections of the blade, the wire cloth did not appear greatly overheated, and it appeared that satisfactory chordwise temperature distribution was provided by orifices in the blade base.
The solution of heat-transfer problems has become vital for many aeronautical applications. The shapes of objects to be cooled can often be approximated by cylinders of various cross sections with flow normal to the axis as, for instance heat transfer on gas-turbine blades and on air foils heated for deicing purposes. A laminar region always exists near the stagnation point of such objects. A method previously presented by E. R. G. Eckert permits the calculation of local heat transfer around the periphery of cylinders of arbitrary cross section in the laminar region for flow of a fluid with constant property values with an accuracy sufficient for engineering purposes. The method is based on exact solutions of the boundary-layer equations for incompressible wedge-type flow and on the postulate that at any point on the cylinder the boundary-layer growth is the same as that on a wedge with comparable flow conditions. This method is extended herein to take into account the influence of large temperature differences between the cylinder wall and the flow as well as the influence of transpiration cooling when the same medium as the outside flow is used as coolant.
An experimental investigation was made to evaluate the durability and permeability of a group of transpiration-cooled, strut-supported turbine blades. The porous shells were formed from a woven-wire material. The blades were fabricated by a contractor for the Bureau of Aeronautics. The results of permeability tests indicated that the shell material exhibited large random variations in local permeability, which result in excessive coolant flows and very nonuniform cooling. For this reason no heat-transfer evaluations were made because any results would have been inconclusive. Four blades were investigated for structural soundness in a turbo-jet engine operating at a turbine-inlet temperature of approximately 1670 deg F and a turbine tip speed of approximately 1305 feet per second. The maximum temperature of the porous-shell material was approximately 1050 deg F. Inspection of the first two blades after 10 minutes of engine operation revealed that the tips of both of the blades had failed. For the second pair of blades, an improved tip cap was provided by the use of built-up weld extending from strut tip to shell. One of these blades was then operated for 33 hours without failure, and was found to be in good condition at the end of this time. The second blade of this second pair failed within the first 10 minutes of operation because of a poor bond between shell and strut lands.