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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Status of the Development of 3MDCP, the 3-D Woven TPS enabling the Mars Sample Return Earth Entry System

- The Mars Sample Return Earth Entry System is being designed to withstand entry environments of: - Peak Heat Flux of > 3000 W/cm2 - Peak Dynamic Pressure of > 2 atmospheres - Peak Shear of > 3000 Pa. - The TPS Material System Selected to support MSR EES is “3MDCP”, 3D Mid Density Carbon Phenolic. 3MDCP is a derivative of the HEEET material system, using the “Insulation Layer” only. - Implementation of 3MDCP on EES is monolithic instead of a tile architecture in order to meet MSR reliability demands. - The EES TPS Team has recently completed a number of major engineering development milestones in support of delivering the flight 3MDCP TPS hardware: - Weaving Scale-Up completed, > 80” width woven preform production underway - Full Scale Forming & Manufacturing Attrition completed to verify delivered thickness capabilities. - Recent Design Change: EES design has been changed from a 45 degree sphere cone to a 52.5 degree sphere cone to allow for additional system mass.

Z. Young↗
NASA NTRSDate not supplied

Dragonfly TPS Sizing and Analysis

Material response analysis methods and results for the design of the Dragonfly thermal protection system (TPS) are presented. The presentation is divided into two parts. In the first part, the primary components of the Dragonfly aeroshell TPS are described, and the methodology used for sizing the TPS materials are documented. In the second part, some modeling challenges unique to the Dragonfly/Titan entry problem are discussed.

Eric Stern↗
NASA NTRSDate not supplied

Thermal Protection Systems (TPS) for High Velocity Earth Entry Missions

The fastest man-made object to re-enter into Earth’s atmosphere, with an entry velocity of 12.8 km/s, was the Stardust capsule, which returned samples from the comet Wild 2. Sample return missions offer high and long-lasting science yield; as such, they are discussed repeatedly in the latest planetary science decadal survey, titled Origins, Worlds, and Life. An advantage of sample return missions over in situ measurements is the ability to use state-of-the-art instruments that are not limited in power, size, or complexity; conversely, in situ measurements rely on instruments optimized to fit within the limitations of the spacecraft. Additionally, sample return provides the opportunity to revisit samples as analysis techniques improve as well as to further investigate unanticipated or ambiguous results. As launch vehicle and propulsion technologies continue to advance, it is becoming feasible to consider sample return missions from further out in the Solar System beyond Mars orbit. However, returning samples from increasingly distant destinations comes with high entry velocities, and thus requires ever more capable thermal protection systems (TPS). Evaluating the capabilities of existing mature TPS materials for a range of entry conditions and sample return aeroshell configurations is key to establishing the feasibility of future mission proposals. As such, this presentation describes the comprehensive trade study done to evaluate the feasibility of high velocity Earth entry missions with the currently available TPS materials.

Hannah S Alpert↗
NASA NTRSDate not supplied

Thermal Protection Systems (TPS) for High Velocity Earth Entry Missions

The fastest man-made object to re-enter into Earth’s atmosphere, with an entry velocity of 12.8 km/s, was the Stardust capsule, which returned samples from the comet Wild 2. Sample return missions offer high and long-lasting science yield; as such, they are discussed repeatedly in the latest planetary science decadal survey, titled Origins, Worlds, and Life. An advantage of sample return missions over in situ measurements is the ability to use state-of-the-art instruments that are not limited in power, size, or complexity; conversely, in situ measurements rely on instruments optimized to fit within the limitations of the spacecraft. Additionally, sample return provides the opportunity to revisit samples as analysis techniques improve as well as to further investigate unanticipated or ambiguous results. As launch vehicle and propulsion technologies continue to advance, it is becoming feasible to consider sample return missions from further out in the Solar System beyond Mars orbit. However, returning samples from increasingly distant destinations comes with high entry velocities, and thus requires ever more capable thermal protection systems (TPS). Evaluating the capabilities of existing mature TPS materials for a range of entry conditions and sample return aeroshell configurations is key to establishing the feasibility of future mission proposals. As such, this presentation describes the comprehensive trade study done to evaluate the feasibility of high velocity Earth entry missions with the currently available TPS materials.

Hannah S. Alpert↗
NASA NTRS2017

Fiber Optic Temperature Sensors in TPS: Arc Jet Model Design & Testing

Techniques for using fiber optics with Fiber Bragg Gratings (FBGs) have been developed by IFOS Corp. for use in thermal protection systems (TPS) on spacecraft heat shield materials through NASA Phase 1 and 2 SBIR efforts and have been further improved in a recent collaboration between IFOS and NASA that will be described here. Fiber optic temperature sensors offer several potential advantages over traditional thermocouple sensors including a) multiplexing many sensors in a single fiber to increase sensor density in a given array or to provide spatial resolution, b) improved thermal property match between sensor and TPS to reduce heat flow disruption, c) lack of electrical conductivity.

sensors↗
NASA NTRS2018

Boeing: Arc Jet Exposure of Ablative Non-Oxide CMC TPS for Planetary Probe and Sample Return Applications

NASA Game Changing Development (GCD) provided Boeing support under a Space Act Agreement (SAA) for arc jet sample design, CFD support and arc jet test time of stagnation and shear models for 3 Boeing TPS materials: BLA (Boeing Lightweight Ablator, 18, 21 and 22 densities), BPA (Boeing Phenolic Ablator, standard, graded density, or without reinforcement) and Non-oxide high temperature ceramic composite for structurally integrated TPS (SITPS). Results: For BLA, tested successfully to 500 W/cm² heat flux and heat loads up to 12 kJ/cm² with shear loads up to 370 Pa. The BPA 2017 formulation tested successfully to 1500 W/cm² and 80 kJ/cm², with shear loads up to 250 Pa. For SITIPS, Boeing fabricated C/SiC laminate materials survived testing in shear.

commercial space↗
NASA NTRS1972

The degradation of space shuttle TPS metals in dissociated oxygen.

The interaction of space shuttle orbiter Thermal Protection System (TPS) metals with the chemical environment to which it is exposed during reentry is considered with emphasis on the effects of dissociated oxygen. Experimental results comparing the interactions of atomic (dissociated) and molecular oxygen with five candidate shuttle TPS metals, Ni-20Cr-2ThO2, Ni-20Cr-3.5Al-2ThO2, Ni-16Cr-15Fe-2Mn-.5Si-.3La-2ThO2, Haynes Alloy Number 188, and Ti-6Al-4V at their maximum planned use temperature are presented. As measured by metal recession, weight change, rate of oxide scale formation, and scale spalling, the first four metals show enhanced degradation in a dissociated oxygen environment. The enhanced degradation appears to result from differing rates of alloy constituent reactions in the two environments. The dissociated oxygen environmental tests are found to better assess the usefulness of shuttle skin materials for the planned mission than do conventional molecular (either flowing or static) oxidation experiments.-

Gilbreath, W. P.↗
NASA NTRS1974

Evaluation of coated columbium alloy heat shields for space shuttle thermal protection system application. Volume 3, phase 3: Full size TPS evaluation

The thermal protection system (TPS), designed for incorporation with space shuttle orbiter systems, consists of one primary heat shield thermally and structurally isolated from the test fixture by eight peripheral guard panels, all encompassing an area of approximately 12 sq ft. TPS components include tee-stiffened Cb 752/R-512E heat shields, bi-metallic support posts, panel retainers, and high temperature insulation blankets. The vehicle primary structure was simulated by a titanium skin, frames, and stiffeners. Test procedures, manufacturing processes, and methods of analysis are fully documented. For Vol. 1, see N72-30948; for Vol. 2, see N74-15660.

Baer, J. W.↗
NASA NTRS1975

Phase change paint tests to investigate effects of TPS tiles on heating rates of the Rockwell space shuttle orbiter (test OH4C, model 21-0)

Information and data from wind tunnel tests conducted on 0.0175-scale models of the space shuttle orbiter are presented. The primary objective of the tests was to evaluate aerodynamic heating effects of the tiles in the thermal protection system (TPS). Tile gap depth and flow orientation effects on the TPS were investigated. Tile patterns were cut into the undersides of the orbiter models to simulate the gaps. One model was left smooth for comparison.

Quan, M.↗
NASA NTRS1975

Analytic and experimental evaluation of flowing air test conditions for selected metallics in a shuttle TPS application

A detailed experimental and analytical evaluation was performed to define the response of TD nickel chromium alloy (20 percent chromium) and coated columbium (R512E on CB-752 and VH-109 on WC129Y) to shuttle orbiter reentry heating. Flight conditions important to the response of these thermal protection system (TPS) materials were calculated, and test conditions appropriate to simulation of these flight conditions in flowing air ground test facilities were defined. The response characteristics of these metallics were then evaluated for the flight and representative ground test conditions by analytical techniques employing appropriate thermochemical and thermal response computer codes and by experimental techniques employing an arc heater flowing air test facility and flat face stagnation point and wedge test models. These results were analyzed to define the ground test requirements to obtain valid TPS response characteristics for application to flight. For both material types in the range of conditions appropriate to the shuttle application, the surface thermochemical response resulted in a small rate of change of mass and a negligible energy contribution. The thermal response in terms of surface temperature was controlled by the net heat flux to the surface; this net flux was influenced significantly by the surface catalycity and surface emissivity. The surface catalycity must be accounted for in defining simulation test conditions so that proper heat flux levels to, and therefore surface temperatures of, the test samples are achieved.

Schaefer, J. W.↗
NASA NTRS1977

Experimental subsonic drag properties of the space shuttle orbiter TPS tiles

The drag characteristics of the space shuttle orbiter thermal protection system (TPS) tiles were studied experimentally in subsonic flow. Full-scale tiles were mounted to a 3.05 x 3.5 m test board in four configurations plus a completely smooth case. Pressure gradients were produced by tilting the board relative to the freestream. The drags due to steps, slots, and gaps between the tiles were evaluated at various orientations, pressure gradients, and Reynolds numbers. Results showed that the contribution of gaps and slots were minor compared to those of typical steps. The results for skin friction did not correlate as a fully rough surface. Thus, the surface area of the TPS tiles was sufficient to allow smooth-wall Reynolds number effects even though the steps between tiles could double the skin friction.

Norton, D. J.↗
NASA NTRS1977

Results of an investigation of the acoustic and vibrational environment of a full scale space shuttle orbiter structural test panel with simulated TPS in the Ames unitary plan wind tunnel, model 81-0, test OS8A and B

Results of tests OS8A and B and pertinent test and model information are presented. The test was conducted in two parts. Test OS8A was performed in the NASA/ARC unitary 11-foot section and OS8B was conducted in the NASA/ARC unitary 9 x 7 tunnel. Test objectives were to investigate thermal protection system (TPS) tile sensitivity to extreme pressure gradients and vibration and to define the TPS aerodynamic environment. The model utilized for OS8 was a full-scale representation of a portion of the space shuttle orbiter lower wing carry-through structure forward of the aft tank strut and propellant lines. Thermal protection tiles were simulated on the model. The model was instrumented with static pressure orifices, accelerometers, and dynamic pressure transducers (Kulites). A total rake was utilized to obtain boundary layer surveys.

Kingsland, R. B.↗
NASA NTRS1979

Use of arc-jet hypersonic blunted wedge flows for evaluating performance of Orbiter TPS

Arc-jet tests at NASA/JSC have been conducted recently to evaluate the performance of the Orbiter Thermal Protection System (TPS) on three critical areas of the side and top of the Orbiter fuselage: (1) cargo bay door, (2) crew access door, and (3) LRSI/FRSI joint regions. Test articles corresponding to these three areas on the Orbiter were mounted in an arc-jet test chamber in a blunted-wedge holder and exposed to hypersonic flow at various angles of attack. The effects of flow direction, heating load, and overtemperature were investigated. In addition, the reuse capability of the TPS materials was evaluated, along with the protection of the pressure seals within the test articles. Thermal match model predictions correlated well with primary structure thermocouple data. Heating rate and pressure predictions based on a nonequilibrium flow field computer program showed good agreement with arc-jet test data and existing hypersonic flow theories.

Rochelle, W. C.↗
NASA NTRS1982

Analytical and experimental evaluations of Space Shuttle TPS tile vibration response

Analytical studies and laboratory experiments have been performed to evaluate the vibration response of the Space Shuttle Thermal Protection System (TPS) tiles due to the intense rocket generated acoustic noise during lift-off. The TPS tiles are mounted over the exterior of the Space Shuttle Orbiter structure through Strain Isolation Pads (SIP) which protect the tiles from thermal induced shear loads at their interface. The analytical predictions indicate that the response of a typical tile is governed by the structural vibration inputs through the SIP under the tile at frequencies below 250 Hz, and by the direct acoustic excitation over the exterior surface of the tile at frequencies above 250 Hz. An evaluation of the laboratory test data for this same tile, in which conditioned (partial) coherent output spectral analysis procedures were used, leads to exactly the same conclusion. The results demonstrate the power of conditioned spectral analysis procedures in identifying vibration response mechanisms when two or more of the inputs are highly correlated.

Piersol, A. G.↗
NASA NTRS1984

Verification tests of durable TPS concepts

Titanium multiwall, superalloy honeycomb, and Advanced Carbon-Carbon (ACC) multipost Thermal Protection System (TPS) concepts are being developed to provide durable protection for surfaces of future space transportation systems. Verification tests including thermal, vibration, acoustic, water absorption, lightning strike, and aerothermal tests are described. Preliminary results indicate that the three TPS concepts are viable up to a surface temperature in excess of 2300 F.

Shideler, J. L.↗
NASA NTRS1984

Verification tests of durable TPS concepts

Titanium multiwall, superalloy honeycomb, and Advanced Carbon-carbon (ACC) multipost Thermal Protection System (TPS) concepts are being developed to provide durable protection for surfaces of future space transportation systems. Verification tests including thermal, vibration, acoustic, water absorption, lightning strike, and aerothermal tests are described. Preliminary results indicate that the three TPS concepts are viable up to a surface temperature in excess of 2300 F.

Shideler, J. L.↗
NASA NTRS1979

SRB TPS closeout materials characterization

The recession characteristics of the materials used to closeout the Thermal Protection System (TPS) on the Space Shuttle Solid Rocket Booster (SRB) were assessed. Two candidate closeout materials namely, K5NA and MTA2 is the Marshall Trowelable Ablator. Test panels of each of these two materials were subjected to aerodynamic heat and shear in the NASA Hot Gas Facility. Pretest and Post-test measurements were taken and the rate of recession (R) thus determined was correlated with the heating rate. A least squares curve fit of the data together with another least squares 95% confidence level fit, was performed. The characteristics of the two materials when compared showed that both materials performed equally well at the higher heating rates (10 q 30 Btu/sq ft/sec) but MTA2 was slightly better, not receding as fast, at the lower q values. The comparison of the R versus q curves for K5NA and MTA2 with that of primary TPS P-50 cork on the SRB Aft Skirt was good.

Karu, Z. S.↗
NASA NTRS1982

Results of tests of MTA-2 TPS on the SRB hold-down bolt blast container

The four solid rocket booster (SRB) hold-down posts are fastened to the mobile launch platform (MLP) with four large nuts. At liftoff the nuts are split with explosive changes to release the SRB/Shuttle. A blast container is placed over the nuts to protect the vehicle from flying debris. The blast container is a reusable part and has to be protected from aerodynamic heating during flight. The thermal protection system (TPS) used to protect these blast containers is cork. Fitting the flat cork sheet to this hemispherical shaped blast container is both time consuming and expensive. Another problem is removing the charred cork and epoxy glue from the blast containers. Replacements of this cork with another TPS material such as MTA-2 was examined. Heating rates along the centerline of the forward facing areas of the blast container were determined. The feasibility of using 1/2 in. MTA-2 on the SRB blast containers for protection from ascent, plume impingement and reentry heating is demonstrated.

Dean, W. G.↗