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Graded approach for assessing digital system failure susceptibilities - 305

Owner/operators of nuclear plants must be able to identify and assess susceptibilities to digital system failures and unintended behaviors that could lead to plant system malfunctions, including common-cause failures (CCFs) of multiple controlled components that may impact overall plant safety. Nuclear plant designers and regulators often assess and manage potential failure modes by assuming the failure occurs and showing by analysis that the results are acceptable. In 2016 EPRI published a guideline on Methods for Assuring Safety and Dependability when Applying Digital Instrumentation and Control Systems (EPRI 3002005326), which takes a more holistic approach that considers digital system failure modes from the perspective of their impact on plant risk and includes a graded approach based on safety significance. This paper describes that graded approach. The methodology in EPRI 3002005326 systematically identifies potential I and C vulnerabilities that could lead to significant malfunctions of controlled components and systems, including common-cause failures (CCF), and discusses in detail methods to protect against them. It considers both preventive measures that reduce the likelihood of failures, and plant systems and features that mitigate the effects of component failures and misbehaviors. Coping analysis is then performed as appropriate to provide additional assurance of protection. The safety significance based graded approach is an important feature in that it can help users focus attention on overall plant safety, including potentially risk-significant scenarios that might not be considered in traditional safety analyses. The purpose is to help the user ensure that modifications to the I and C that could potentially be safety significant are treated appropriately and at the same time not waste valuable resources on excessive protection against changes that have little or no impact on safety. The graded approach allows the design engineer to tailor the rigor of the preventive, limiting, and mitigative measures commensurately with the effects the I and C modification has on overall plant safety. The graded approach focuses on safety significance impact, which is effectively a qualitative measure of the potential change in safety (or risk) caused by a proposed I and C modification, as compared to the I and C that is being replaced. Safety significance impact should not be confused with importance to safety or risk significance. It is possible that an upgrade to safety-related and/or risk-significant I and C systems may have little or no safety significant impact and vice versa. The approach considers three factors that influence the impact on safety significance of a proposed I and C modification: context, likelihood of failure, and consequences of failure. The most significant of the three factors is context - what the I and C is connected to, both directly and indirectly, including its potential effects on plant systems that respond to transients or accidents. The graded approach is particularly helpful in assessing potential CCFs resulting from digital I and C failures, and shows why the most problematic CCFs will be those that can affect multiple plant systems. (authors)

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Analysis of Differential Die Away Instrument Simulated Performance Using Boiling Water Reactor Spent Fuel Assemblies

As part of evaluating the performance of various Non-Destructive Assay (NDA) instruments measuring the plutonium content and other information about spent nuclear fuel, the Next Generation of Safeguards Initiative (NGSI) Spent Fuel (SF) Project generated spent fuel libraries containing the composition of spent fuel assemblies originating from various reactors, initial enrichments (IE), burnups (BU), and cooling times (CT). Spent Fuel Library (SFL) number 5 (SFL5), representing Boiling Water Reactor (BWR) assemblies, was created as part of a “Gentleman’s Agreement” with Sweden to examine if the Differential Die Away (DDA) instrument performs similarly for BWR assemblies as for the Pressurized Water Reactor (PWR) ones. The difference between PWRs and BWRs is that BWRs have a large axial variation in moderator density because it is in the form of water at the bottom of the reactor but turns into steam as it gets warmer at the top of the reactor; thus, more plutonium builds up at the bottom of each assembly than at the top. In a PWR, the moderator density varies slightly from the bottom to the top, but since it is pressurized, the changes are not as significant with respect to the burnup and plutonium distributions. BWR assemblies are also typically smaller than PWR ones, which could affect detector performance. Since Sweden has both PWR and BWR assemblies, it is anticipated that we will be deploying the DDA instrument to measure both spent fuel assembly (SFA) types.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Procedure design of F and B operation and its impact on the risk of a nuclear power plant - 168

A feed and bleed (F and B) operation is an operator's emergency task to remove core heat from a reactor coolant system by bleeding coolant from the pressurizer, and feeding makeup water through safety injection systems under the loss of all feedwater condition. Even though the F and B operation is an important task having a significant impact on the risk of a nuclear power plant, there is a high uncertainty regarding its modeling and analysis in a PSA. This paper introduces a study on the design of an operational strategy for an F and B operation and its impact on the risk of a nuclear power plant in Korea. An intensive support analysis was conducted to understand the plant behavior and revise the success criteria for the HRA of the F and B operation. A human performance analysis on the emergency tasks was also conducted using a training simulator to generate the operator's performance time for the F and B operation. We revised the PSA model and updated the risk of the reference plant, which shows that the risk of the revised model is much higher than that of the existing model. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

On-Line Monitoring to Detect Sensor and Process Degradation under Normal Operational Transients - 327

Calibration assessment of nuclear plant sensors and transmitters is currently performed through periodic maintenance actions during plant refueling outages. On-line monitoring (OLM) can be used to reduce the time and cost of this maintenance process by using empirical models to evaluate sensor calibration. The implementation of OLM can also mitigate human error associated with unnecessary maintenance on sensors operating within calibration tolerances. OLM has been studied and validated for plants under steady-state baseload operation, but the extension to load-following operation is not well-documented in the literature. Auto-associative kernel regression (AAKR) provides an error-corrected prediction of process sensor measurements for OLM through a weighted average of historic data. The current study evaluates the performance of AAKR for prediction under normal operational transients (such as expected under load-following operation). Performance of the AAKR model with two anomaly detection routines, error uncertainty limit monitoring (EULM) and sequential probability ratio test (SPRT), was evaluated for normal operation, sensor faults, and process degradation. The data used to develop and evaluate the OLM system were collected from a forced flow loop with temperature and flow sensors. Three models of well-correlated groups of sensors are trained to predict normal system behavior under planned transients. The anomaly detection routines are tested for sensor faults and process faults. The results of this experimental study suggest AAKR and an appropriate anomaly detection routine can be applied for sensor calibration and process fault detection under transient operation. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Taxonomy for Common-Cause Failure Vulnerability and Mitigation

Applying current guidance and practices for common-cause failure (CCF) mitigation to digital instrumentation and control (I&C) systems has proven problematic, and the regulatory environment has been unpredictable. The potential for CCF vulnerability inhibits I&C modernization, thereby challenging the long-term sustainability of existing plants. For new plants and advanced reactor concepts, concern about CCF vulnerability in highly integrated digital I&C systems imposes a design burden that results in higher costs and increased complexity. The regulatory uncertainty in determining which mitigation strategies will be acceptable (e.g., what diversity is needed and how much is sufficient) drives designers to adopt complicated, costly solutions devised for existing plants. To address the conditions that constrain the transition to digital I&C technology by the US nuclear industry, crosscutting research is needed to resolve uncertainty, demonstrate necessary characteristics, and establish an objective basis for qualification of digital technology for nuclear power plant (NPP) I&C applications. To fulfill this research need, Oak Ridge National Laboratory is investigating mitigation of CCF vulnerability for nuclear-qualified applications. The outcome of this research is expected to contribute to a fundamentally sound, comprehensive basis to qualify digital technology for nuclear power applications. This report documents the development of a CCF taxonomy. The basis for the CCF taxonomy was generated by determining consistent terminology and establishing a classification approach. The terminology is based on definitions from standards, guides, and relevant nuclear power industry technical reports. The classification approach is derived from identified classification schemes focused on I&C systems and key characteristics, including failure modes. The CCF taxonomy provides the basis for a systematic organization of key systems aspects relevant to analyzing the potential for CCF vulnerability and the suitability of mitigation techniques. Development of an effective CCF taxonomy will help to provide a framework for establishing the objective analysis and assessment capabilities desired to facilitate rigorous identification of fault types and triggers that are the fundamental elements of CCF.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Methodological approach to the sensitivity analysis of failure effects in modern digital I and C systems - 136

Modern I and C systems of nuclear power plants increasingly use digital equipment, software-based applications for I and C functions and different types and topologies of communication networks as well. The structure, operation and communication of digital safety-related I and C systems are strongly influenced by the implemented automatic fault detection and fault treatment procedures as barriers against failure propagation. Thus, these I and C systems can change their operating states automatically during the operation time, e.g. due to the detection and correction of certain failure types. Reasonably because of these dynamic properties of digital I and C systems the use of classical fault tree and event tree methods solely for the reliability analysis of modern I and C systems is less suitable. These methods basically apply static models and do not consider the temporal changes of the operating state of the I and C system or equipment appropriately. In this paper, a recently developed approach for the sensitivity analysis of digital I and C systems will be introduced that allows to investigate the dynamic behavior of such systems in cases of internal faults and to quantify the effects on the system reliability. The development and testing of the analysis methodology is carried out using models of generic I and C systems with different typical architectures of stepwise increased complexity. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Knowledge Management at the Fast Flux Test Facility

One of the goals of the Department of Energy’s Office of Nuclear Energy, initiated under the Fuel Cycle Research and Development Program (FCRD) and continued under the Advanced Reactor Concepts Program (ARC) is to preserve the knowledge that has been gained in the United States on Liquid Metal Reactors (LMRs) that could support the development of an environmentally and economically sound nuclear fuel cycle. The Fast Flux Test Facility (FFTF) is the most recent LMR to operate in the United States, from 1982 to 1992, and was designed as a fully instrumented test reactor with on-line, real time test control and performance monitoring of components and tests installed in the reactor. The 10 years of operation of the FFTF provided a very useful framework for testing the advances in LMR safety technology based on passive safety features that may be of increased importance to new designs after the events at Fukushima. Knowledge preservation at the FFTF is focused on the areas of design, construction, and startup of the reactor, as well as on preserving information obtained from 10 years of successful operating history and extensive irradiation testing of fuels and materials. In order to ensure protection of information at risk, the program to date has sequestered reports, files, tapes, and drawings to allow for secure retrieval. The FFTF knowledge management program includes a disciplined and orderly approach to respond to client’s requests for documents and data in order to minimize the search effort and ensure that future requests for this information can be readily accommodated.

data preservation↗

Instrumentation for Hanford Direct-Feed Low-Activity Waste Real-Time, In-Line Process Monitoring - 18339

The direct-feed low-activity waste (DFLAW) process will utilize facilities in the Hanford tank farms to stage tank waste feed, a new facility to pretreat the tank waste feed, and facilities in the Hanford Waste Treatment and Immobilization Plant (WTP) to immobilize the low-activity waste (LAW) and disposition effluents from the vitrification process. Process sampling is used extensively throughout the DFLAW process to qualify waste feeds, control the process, and demonstrate compliance with regulatory and contractual commitments. The U.S. Department of Energy's Office of River Protection (ORP) has started a program to evaluate the potential benefits of replacing some sample collection requirements with realtime, in-line monitoring (RTIM). The program will identify, develop, and evaluate technologies that can reduce the number of samples required for WTP operation. Potential benefits of RTIM include elimination of process holds for sample analysis, a reduction in worker exposure to radiation and chemical hazards, decreased secondary waste volume, reducing the cost for sample collection and analysis, an improvement in product quality, and timely indication of process anomalies. In order to incorporate RTIM, the process control strategy for the overall process, as well as each unit operation, was reviewed and revisions to the strategies proposed. The following items were identified for incorporation of RTIM: - Real-time material balance calculations linked to the process control system; - Use of RTIM instruments to validate the material balance for selected analytes; - Anion analysis for determination of selected semi-volatile species (e.g., chlorine, sulfur, and fluorine) in the recycle stream. Based on the proposed process control strategy, a preliminary list of potential analytical equipment was developed. This was followed by a preliminary survey of instrument technologies currently on the market building on surveys performed for ORP, literature reviews, vendor web sites, and subject matter experts from the Savannah River National Laboratory and other U.S. Department of Energy national laboratories. Each technology was evaluated for measurement capability, operations and maintenance requirements, space requirements, and potential for application as process control instrumentation. The instrument technologies were chosen based on the following criteria: - Ability to perform analyses needed; - Potential to be used or adapted for use as process control instruments; - Potential to be adapted to size and operational constraints of standard WTP sample cabinets; - Operational and maintenance requirements. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Impact of Radiation Hardness and Operating Temperatures of Silicon Carbide Electronics on Space Power System Mass

The effect of silicon carbide (SiC) electronics operating temperatures on Power Management and Distribution (PMAD), or Power Conditioning (PC), subsystem radiator size and mass requirements was evaluated for three power output levels (100 kW(e) , 1 MW(e), and 10 MW(e)) for near term technology ( i.e. 1500 K turbine inlet temperature) Closed Cycle Gas Turbine (CCGT) power systems with a High Temperature Gas Reactor (HTGR) heat source. The study was conducted for assumed PC radiator temperatures ranging from 370 to 845 K and for three scenarios of electrical energy to heat conversion levels which needed to be rejected to space by means of the PC radiator. In addition, during part of the study the radiation hardness of the PC electronics was varied at a fixed separation distance to estimate its effect on the mass of the instrument rated reactor shadow shield. With both the PC radiator and the conical shadow shield representing major components of the overall power system the influence of the above on total power system mass was also determined. As expected, results show that the greatest actual mass savings achieved by the use of SiC electronics occur with high capacity power systems. Moreover, raising the PC radiator temperature above 600 K yields only small additional system mass savings. The effect of increased radiation hardness on total system mass is to reduce system mass by virtue of lowering the shield mass.

Juhasz, Albert J.↗

Wide-range fission chambers signal simulator - 373

Fission chambers (FC) signal simulators are a useful means to test neutron flux instrumentation channels of the reactors control and protection systems (CPS). Well-known signal simulators do not provide a secondary equipment testing in all modes of measurement. A wide range simulator that simulates a full range of FC signal changes (pulse, fluctuation, current) was designed. The simulator takes into account the statistical nature of neutrons detection in the FC, including the shape of the pulse and the spectrum of the pulse amplitude distribution. The simulator uses the principle of mathematical simulation of the fission chambers signal with realtime calculations using the FPGA. The wide-range simulator reproduces a FC signal in the range of ten orders without switching ranges or playback modes while ensuring very good linearity. It allows to generate both static and dynamic test signals such as: stair-step, linearly and exponential varying signals, exponential varying signals with a linearly changing period or a signal change simulating the response of the nuclear reactor power to a given reactivity response. Continuity of reproduced signals and the ability to playback dynamic effects makes it possible the simulator using to check the algorithms of cross-linking of measuring paths, reactivity and period measuring tools and to monitor the operation of interlocking and alarm CPS functions. This article discusses the simulator's software and hardware, its features and specifications, user interface and example of the simulator using to check the neutron flux monitoring channels. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Development of electromagnetic acoustic transducer (EMAT) phased arrays for SFR inspection

A long-standing problem for Sodium cooled Fast Reactor (SFR) instrumentation is the development of efficient under-sodium visualization systems adapted to the hot and opaque sodium environment. Electromagnetic Acoustic Transducers (EMAT) are potential candidates for a new generation of Ultrasonic Testing (UT) probes well-suited for SFR inspection that can overcome drawbacks of classical piezoelectric probes in sodium environment. Based on the use of new CIVA simulation tools, we have designed and optimized an advanced EMAT probe for under-sodium visualization. This has led to the development of a fully functional L-wave EMAT sensing system composed of 8 elements and a casing withstanding 200° C sodium inspection. Laboratory experiments demonstrated the probe's ability to sweep an ultrasonic beam to an angle of 15 degrees. Testing in a specialized sodium facility has shown that it was possible to obtain pulse-echo signals from a target under several different angles from a fixed position.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Electronics Upgrades to the Green is Clean Phoswich Detector Systems and Programmatic Implementation at LANL - Phase II Completion - 18403

Los Alamos National Laboratory (LANL) radiological facilities produce low-density room trash that, in many cases, is not contaminated with radioactivity. It has been estimated that 50 to 90% of low-density room trash is free of radioactive contamination and eligible for inclusion in LANL's Green is Clean (GIC) program. The GIC program is a verification program for non-regulated waste from radiation controlled areas that has been actively segregated as nonradioactive through the use of the waste generator's acceptable knowledge. The GIC program has employed two large area Phoswich gamma ray detector systems (HERCULES and ZEUS) to verify that GIC candidate low-density waste contains no radioactivity above background. The large area (127 cm{sup 2}) Phoswich detectors consist of a thin NaI front crystal (3 mm thick) that is optically coupled to a thick CsI back crystal (50 mm thick). The scintillation properties of the two crystals are different enough to allow the system's electronic components to identify the origin of any pulse. The original systems utilize Nuclear Instrumentation Module (NIM) electronics to process the detector signals. The electronics currently in use by the systems are out of date and some components are no longer manufactured. In 2015, phase I upgrades to the GIC detector systems were completed. Phase I objectives included identifying more modern commercially available electronics that could replace the NIM electronics. A pulse shape discriminator (PSD) module, the Digital Gamma Finder (DGF) Pixie-4 made by XIA LLC, that fits in a compact National Instruments{sup TM} PXI chassis was identified to replace the majority of the original NIM bin electronics - a single Pixie-4 module replaces four NIM amplifiers and four NIM pulse shape analyzers (PSAs). Another phase I objective was to show that that new PSD could separate out the NaI and CsI detector signals in a manner equivalent to or better than the NIM electronics. Proof of concept was achieved in 2015 when a prototype upgrade system on ZEUS was built and tested and gating parameter settings were determined that successfully separated the NaI and CsI signals. Phase II required establishing a LabVIEW software interface with Pixie-4 electronics in lieu of the manufacturer provided Pixie-4 software called the Pixie Viewer. In addition, phase II included 1) final optimization of the gating parameters on the prototype Pixie-4 ZEUS system, 2) finalizing Requirements, Design and Test Plan documents, 3) LabVIEW software interface quality assurance (QA) testing, 4) setting up the HERCULES system with the Pixie-4 upgrade electronics, 5) check source and background calibration of both systems, 6) absolute efficiency determination on both systems and 7) procedure revisions and implementation of both systems into routine operations. In 2017 phase II was completed including the preparation of detailed Requirements, Design and Test Plan documents. The LabVIEW interface software that communicates and controls the Pixie-4 has been completed, merged with the preexisting LabVIEW operations software and fully tested. Gating parameter optimization, configuration of HERCULES with the Pixie-4 electronics, check source and background calibrations and absolute efficiency determinations have all been performed - quantitative results are presented in the full paper. For performance validation, comparison measurements of actual GIC bags on both the HERCULES system using the old NIM Bin electronics and the ZEUS system using the upgraded Pixie-4 electronics have been done and evaluated. Finally, procedure revisions and implementation of both systems into routine operations is currently in process and planned to be complete by the end of calendar year 2017. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Digital Twins for Nuclear Power Plants and Facilities

The nuclear digital twin (DT) is the virtual representation of a nuclear energy system across its lifecycle. The nuclear DT uses real-time information and other data sources to improve the process of design, licensing, construction, security, O&M, decommissioning, and waste disposal. By leveraging the knowledge base and experience from the past 40 years of LWR operation, the nuclear DT is helping to accelerate the development and deployment of advanced nuclear technology in areas of passive safety, new fuel forms, instrumentation, and reactor control. For the currently operating nuclear fleet, DTs are reducing the operational risks, increasing plant availability, increasing energy capability, and reducing electricity production costs. For advanced fission and fusion reactors, DTs are being used to design for passive safety and built-in security-by-design. Rapidly deployable small modular reactor (SMR) and microreactor designs compatible with modular construction techniques and advanced manufacturing will be the new normal, reducing the need for large capital expenditures and compressing construction schedules. In addition, lower operational and maintenance costs will be realized by reducing the complexity of operations, staffing needs, and maintenance-related activities.

Kropaczek, Dave↗

Dry in-pile fracture test (DRIFT) for separate-effects validation of ceramic fuel fracture models

Fracture is an important component of nuclear fuel behavior, and significant efforts have been invested into developing fuel performance models that are capable of accurately representing fracture. Usable data on the process of fracture propagation in nuclear fuel under realistic service conditions are very limited. To address this need, a series of separate-effects experiments were developed and performed at Idaho National Laboratory's Transient Reactor Test (TREAT) facility. These experiments employ a heat sink to radially remove heat from the fuel in a manner that approximates the effect of coolant in an operating light-water reactor (LWR). The test holder for these experiments is known as the Dry In-pile Fracture Test (DRIFT). A series of experiments employing DRIFT and TREAT were performed to provide data on the extent and nature of fracture in fresh fuel at various points during a ramp to full power. Novel aspects of these experiments include the way they employ a heat sink to replicate steady-state LWR conditions, as well as the use of fiber optic sensors for in-reactor thermal instrumentation. Details on the development of this experiment, experimental conditions, and resulting data (including in situ thermal measurements and post-irradiation imaging of fracture) are provided in this work. LWR-equivalent powers ranging from 10 to 25 kW/m were tested using this apparatus. Cracking was visible at all power levels, with increasing cracking extent as the power level increased, although there was little difference in the cracking between the two highest-power tests, which had LWR-equivalent powers of 20 and 25 kW/m.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Eddy current NDE performance demonstrations using simulation tools

To carry out performance demonstrations of the Eddy-Current NDE processes applied on French nuclear power plants, EDF studies the possibility of using simulation tools as an alternative to measurements on steam generator tube mocks-up. This paper focuses on the strategy led by EDF to assess and use code{sub C}armel3D and Civa, on the case of Eddy-Current NDE on wears problem which may appear in the U-shape region of steam generator tubes due to the rubbing of anti-vibration bars.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

WAND 2 —A versatile wide angle neutron powder/single crystal diffractometer

Wide Angle Neutron Diffractometer Squared is a high-flux versatile diffractometer with a 2-Dimensional Position Sensitive Detector at the High Flux Isotope Reactor. The instrument has strengths in both powder and single crystal diffraction. It is a unique instrument in the neutron scattering landscape of North America, and its capabilities are at least equal to similar instruments in the world.

47 OTHER INSTRUMENTATION↗

An Approach for Assessing Consequences of Potential Supply Chain and Insider Contributed Cyber Attacks on Nuclear Power Plants

This paper provides an approach for developing potential attacks on I and C systems of NPPs and assessing their consequences. An important concept is that the NPPs were not designed to cope with Stuxnet-type of attacks (and any other cyber attacks). That is, the plants were only designed for design basis accidents. The safety margins and redundancies built in the design are all based on design basis accidents. They may be helpful in mitigating cyberattacks, but may not be adequate.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗