Engineering PapersSearch

SEARCH · Engineering Papers

Results for “Modal Testing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 109 records · Page 6

Model Validation of an RSRM Transporter Through Full-scale Operational and Modal Testing

The Reusable Solid Rocket Motor (RSRM) segments, which are part of the current Space Shuttle system and will provide the first stage of the Ares launch vehicle, must be transported from their manufacturing facility in Promontory, Utah, to a railhead in Corinne, Utah. This approximately 25-mile trip on secondary paved roads is accomplished using a special transporter system which lifts and conveys each individual segment. ATK Launch Systems (ATK) has recently obtained a new set of these transporters from Scheuerle, a company in Germany. The transporter is a 96-wheel, dual tractor vehicle that supports the payload via a hydraulic suspension. Since this system is a different design than was previously used, computer modeling with validation via test is required to ensure that the environment to which the segment is exposed is not too severe for this space-critical hardware. Accurate prediction of the loads imparted to the rocket motor is essential in order to prevent damage to the segment. To develop and validate a finite element model capable of such accurate predictions, ATA Engineering, Inc., teamed with ATK to perform a modal survey of the transport system, including a forward RSRM segment. A set of electrodynamic shakers was placed around the transporter at locations capable of exciting the transporter vehicle dynamics. Forces from the shakers with varying phase combinations were applied using sinusoidal sweep excitation. The relative phase of the shaker forcing functions was adjusted to match the shape characteristics of each of several target modes, thereby customizing each sweep run for exciting a particular mode. The resulting frequency response functions (FRF) from this series of sine sweeps allowed identification of all target modes and other higher-order modes, allowing good comparison to the finite element model. Furthermore, the survey-derived modal frequencies were correlated with peak frequencies observed during road-going operating tests. This correlation enabled verification of the most significant modes contributing to real-world loading of the motor segment under transport. After traditional model updating, dynamic simulation of the transportation environment was compared to the measured operating data to provided further validation of the analysis model. KEYWORDS Validation, correlation, modal test, rocket motor, transporter

Brillhart, Ralph

Lessons Learned From CM-2 Modal Testing and Analysis

The Combustion Module-2 (CM-2) is a space experiment that launches on Shuttle mission STS-107 in the SPACEHAB Double Research Module. The CM-2 flight hardware is installed into SPACEHAB single and double racks. The CM-2 flight hardware was vibration tested in the launch configuration to characterize the structure's modal response. Cross-orthogonality between test and analysis mode shapes were used to assess model correlation. Lessons learned for pre-test planning and model verification are discussed.

McNelis, Mark E.

Structureborne noise in aircraft: Modal tests

As part of an investigation to develop measurement techniques for structureborne noise, three modal surveys have been conducted on an OV-10A aircraft and the results have been presented. The purpose of the modal surveys was to identify suitable locations for mounting accelerometer and strain gages in subsequent tests in which transfer functions relating wing vibration to interior noise were to be determined. These surveys are as follows:(1) wing/fuselage modal survey utilizing one shaker under the right wing; (2) complete wing modal survey utilizing two shakers, one under each wing; and (3) fuselage side panel modal survey utilizing a small instrumented hammer. The predominant frequencies and damping ratios for each analysis were listed in tables. The primary mode shapes at the lower frequencies and at frequencies near the expected engine driving frequencies have been shown for each survey.

Clevenson, S. A.

Evaluate the application of modal test and analysis processes to structural fault detection in MSFC - STS project elements

The Space Transportation System (STS) is a complex and expensive flight system intended to carry unique payloads into low Earth orbit and return. A catastrophic failure, such as STS 51-L, resulted in the loss of both human life as well as expensive and unique hardware. The impact of this incident reaffirms the need to do everything possible to ensure the integrity and reliability of STS. One means of achieving this goal is to expand the number of inspection technologies available. Reported here is the evaluation of the use of modal analysis and test techniques for the purpose of assessing the structural integrity of STS components for which Marshall Space Flight Center has responsibility. This entailed reviewing existing literature and developing a low-level experimental program determine the feasibility of using this technology for structural fault detection.

Springer, William T.

Multishaker modal testing

The major accomplishments of this research are: (1) the refinement and documentation of a multi-input, multi-output modal parameter estimation algorithm which is applicable to general linear, time-invariant dynamic systems; (2) the development and testing of an unsymmetric block-Lanzcos algorithm for reduced-order modeling of linear systems with arbitrary damping; and (3) the development of a control-structure-interaction (CSI) test facility.

Craig, Roy R., Jr.

Modal Test and Analysis Correlation of Wind Tunnel Blades for the National Transonic Facility

NASA has a significant maintenance challenge with the aging wind tunnel infrastructure across the agency . Wind tunnel blades, such as the ones in the National Transonic Facility at NASA Langley Research Center, have been subjected to damage from impacts and fatigue. Accurate analytical models of these blades are necessary to either recertify replacement blades to be built or for redesign of these blades. In this paper an upgraded finite element model of these wind tunnel blades with the capability of representing damage is presented. An eigenvalue analysis of the structural model is performed, and the boundary conditions are adjusted to simulate the natural frequencies obtained by experimental testing of a set of twenty five blades in 1992. Additional numerical studies of the effect of delamination damage on the natural frequencies of the blade are conducted using the tuned finite element model.

wind tunnel

Modal Test and Analysis Correlation of Wind Tunnel Blades for the National Transonic Facility

NASA has a significant maintenance challenge with the aging wind tunnel infrastructure across the agency . Wind tunnel blades, such as the ones in the National Transonic Facility at NASA Langley Research Center, have been subjected to damage from impacts and fatigue. Accurate analytical models of these blades are necessary to either recertify replacement blades to be built or for redesign of these blades. In this paper an upgraded finite element model of these wind tunnel blades with the capability of representing damage is presented. An eigenvalue analysis of the structural model is performed, and the boundary conditions are adjusted to simulate the natural frequencies obtained by experimental testing of a set of twenty five blades in 1992. Additional numerical studies of the effect of delamination damage on the natural frequencies of the blade are conducted using the tuned finite element model.

wind tunnel

An Eigensystem Realization Algorithm for Application to Modal Testing

Important features of the Eigensystem Realization Algorithm (ERA) are summarized as follows: (1) from the computational standpoint, the algorithm is attractive, since only simple numerical operations are needed; (2) the computational procedure is numerically stable; (3) the structural dynamics requirements for modal parameter identification and the control design requirements for a reduced-state space model are satisfied; (4) data from more than one test can be used simultaneously to efficiently identify the closely spaced eigenvalues; and (5) no restrictions on number of measurements are imposed.

Juang, J. N.

Phase-Synchronized Modal Testing of Mirror Membrane

The research reports on the development of a whole-field, system-level interferometry technique having phase-synchronized data acquisition and adjustable phase triggering. The technique utilizes a Fizeau interferometer, arbitrary function generator, oscilloscope, trigger filter, and CCD camera to determine the out-of-plane modal frequencies of a thin, highly reflective membrane. The technique generates phase-adjustable CCD camera trigger signals that are synchronized to the audio frequency excitation signal. The surface figures from the resulting interferograms were evaluated with fringe-following software and compared against that of an ideal membrane vibrating at resonance.

Rogers, Ted

SAFE/DAE: Modal test in space

In September of 1984, NASA performed a series of experiments on orbit with a large solar wing attached to the Space Shuttle orbiter. These experiments, the Solar Array Flight Experiment (SAFE), mark the first tests of a large space structure in space. Extension, retraction, and dynamic tests had to be performed in space due to the fragility of the solar array. Due to the extendable and retractable design of the solar array, accelerometers and associated wires could not be used; therefore, remote sensing, the Dynamics Augmentation Experiment (DAE), was added to the SAFE program. The DAE uses a remote sensor based on star tracker technology to measure the dynamic response of the solar array. The DAE sensor tracked 18 targets on the solar array during free-decay response to a transient excitation. An overview of the SAFE/DAE is presented, highlighting analysis results from the remotely sensed data. Modal parameter estimates from the remotely sensed data were computed using the complex exponential and polyreference techniques.

Nesman, T. E.

An Investigation into the Potential Application of Wavelets to Modal Testing and Analysis

The analysis of transient data of the type found in vibrating mechanical systems has been greatly improved through the use of modern techniques such as Fourier analysis. This is especially true when considered in conjunction with the development of the so-called Fast Fourier Transform algorithm by Cooley and the tremendous strides in computational power of the last several decades. The usefulness of the discrete Fourier Transform is its ability to transform sampled data from the "time-domain" to the "frequency domain," thereby allowing the analyst to decompose a signal into its frequency content. More recent developments have led to the wavelet transform. The strength of wavelet analysis is its ability to maintain both time and frequency information, thus making it an attractive candidate for the analysis of non-stationary signals. This report is an overview of wavelet theory and the potential use of the wavelet transform as an alternative to Fourier analysis in modal identification.

A. Fort Gwinn, Jr.

Mass-additive modal test method for verification of constrained structural models

A method for deriving constrained or fixed-base modes and frequencies from free-free modes of a structure with mass-loaded boundaries is developed. Problems associated with design and development of test fixtures can be avoided with such an approach. The analytical methodology presented is used to assess applicability of the mass-additive method for three types of structures and to determine the accuracy of derived constrained modes and frequencies. Results show that mass loading of the boundaries enables local interface modes to be measured within a desired frequency bandwidth, thus allowing constrained modes to be derived with considerably fewer free-free modes than for unloaded boundaries. Good convergence was obtained for a simple beam and a truss-like Shuttle payload, both of which had well-spaced modes and stiff interface support structures. Slow convergence was obtained for a space station module prototype, a shell-like structure having high modal density.

Admire, John R.

Single point random modal test technology application to failure detection

Frequency response function data, normally acquired as a data base for use in development of empirically based mode shapes, has additional utility. Comparison and analysis of frequency response function data sets obtained prior to and after environmental tests of an Orbiter body flap have enabled identification of structural damage that was not detected by conventional visual, X-ray, and ultrasonic inspections. The analyses and conclusions reported demonstrate that specific damaged areas within a relatively complex structure identified on a timely basis.

West, W. M., Jr.

Direct structural parameter identification by modal test results

A direct identification procedure is proposed to obtain the mass and stiffness matrices based on the test measured eigenvalues and eigenvectors. The method is based on the theory of matrix perturbation in which the correct mass and stiffness matrices are expanded in terms of analytical values plus a modification matrix. The simplicity of the procedure enables real time operation during the structural testing.

Chen, J.-C.

Multishaker Modal Testing

Report prepared for Marshall Space Flight Center summarizes recent advances in mathematical analysis of structural vibrations based on experimental data. Also includes summary of research by author as well as abstracts of technical reports and papers presented at meetings or otherwise published.

Graig, R. R., Jr.

Modal test and analysis: Multiple tests concept for improved validation of large space structure mathematical models

For the structural dynamic analysis of large space structures, the technology in structural synthesis and the development of structural analysis software have increased the capability to predict the dynamic characteristics of the structural system. The various subsystems which comprise the system are represented by various displacement functions; the displacement functions are then combined to represent the total structure. Experience has indicated that even when subsystem mathematical models are verified by test, the mathematical representations of the total system are often in error because the mathematical model of the structural elements which are significant when loads are applied at the interconnection points are not adequately verified by test. A multiple test concept, based upon the Multiple Boundary Condition Test (MBCT), is presented which will increase the accuracy of the system mathematical model by improving the subsystem test and test/analysis correlation procedure.

Wada, B. K.