Processing of Ultrasonic Measurements for an Additive Manufacturing Application
Resonant ultrasonic spectroscopy is an effective methodology capable of measuring a change in modal resonant frequencies of material structures. It encompasses techniques based on ultrasonic frequencies employed to estimate elastic coefficients in solids. It is these frequencies that are uniquely characterized by the material shape, coefficients, symmetry and density that are used to improve and detect changes especially during the additive manufacturing (AM) process. In this report a variety of techniques to extract and validate material resonances are developed starting first with the background theory required to comprehend the approaches. Once the theory is established, various signal processing methodologies are applied to estimate the underlying resonances leading to the extraction of the critical elastic coefficients characterizing the specimen under test. A detailed case study based on wire arc additive manufacturing is discussed demonstrating the applicability of the various approaches.