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Results for “Electron Backscatter Diffraction”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Phase identification in boron-containing powder metallurgy steel using EBSD in combination with EPMA

Boron (B) is extensively used to induce liquid phase sintering (LPS) in powder metallurgy (PM) steels and thereby increase the densification. The alloying elements in B-containing PM steels affect the boride phase, stability of the boride, the temperature of liquid formation, and the progress of LPS. However, the boride phase has not been systematically identified yet. The main objective of this study was to clarify the influences of alloying elements, including C, Cr, and Ni, on the boride phases using electron backscatter diffraction (EBSD) in combination with electron probe microanalysis (EPMA). Network structures consisting of ferrite, Fe{sub 2}B boride, and Fe{sub 3}C carbide were extensively observed in the Fe–0.4B–0.5C steel. The portions of Fe{sub 2}B were sufficiently larger than those of Fe{sub 3}C, and Fe{sub 3}C was mostly distributed at the interfaces between ferrite and Fe{sub 2}B. Adding 1.5 wt.% Cr or 1.8 wt.% Ni to Fe–0.4B–0.5C steel completely changes the Fe{sub 2}B and Fe{sub 3}C phases to a M{sub 3}(B,C) phase, where M represents the metallic elements, including Fe, Cr, Mo, and Ni. Furthermore, Cr, Mo, B, and C atoms tend to concentrate on the M{sub 3}(B,C) phase, but Ni atoms do not. - Highlights: • Network structures consisting of ferrite, Fe{sub 2}B boride, and Fe{sub 3}C carbide were extensively observed in the Fe–0.4B–0.5C steel. • Adding 1.5 wt.% Cr or 1.8 wt.% Ni to Fe–0.4B–0.5C steel completely transforms the Fe{sub 2}B and Fe{sub 3}C phases to a M{sub 3}(B,C) phase. • Cr, Mo, B, and C atoms tend to concentrate on the M{sub 3}(B,C) phase, but Ni atoms do not.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Crystal structure and chemistry of tricadmium digermanium tetraarsenide, Cd3Ge2As4

A cadmium germanium arsenide compound, i.e., Cd3Ge2As4, was synthesized using a double-containment fused quartz ampoule method within a rocking furnace and a melt-quench technique. The crystal structure was determined from single-crystal X-ray diffraction (XRD), scanning and transmission electron microscopies (i.e., SEM, STEM, TEM), and selected area diffraction (SAD) and confirmed with electron backscatter diffraction (EBSD). The chemistry was verified with electron energy loss spectroscopy (EELS).

Cd3Ge2As4, chalcopyrite↗
DOE OSTI2025

The Measurement of Grain Size by Electron Beam Backscattered Diffraction

The method of electron back-scatter diffraction provides an analytic means to identify crystalline phase and the grain size of structural materials. The need to utilize imaging parameters consistent with revealing the contributing microstructural scale is often overlooked through packaged imaging scripts. It is shown that imaging parameters consistent with a post processing assessment of low misorientation angles between boundaries are achievable as using pixel sizes on the order of 10 1 nm.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Microstructures of chemical vapor deposited high-purity tungsten achieved by two different precursors

Highlights: • CVD tungsten used as electron emitters of thermionic fuel elements was investigated. • Microstructures were characterized with metallography analysis. • The preferred orientation was determined with XRD and EBSD. • The surface morphology was observed with SEM and WLI. • Tungsten via thermolysis of WCl{sub 6} is better for thermionic fuel elements. - Abstract: Chemical vapor deposited (CVD) high-purity tungsten can be manufactured as electron emitters in thermionic fuel elements. Exposed surface planes of the emitter emit electrons and affect the efficiency and load capacity of the thermionic fuel element. In order to determine the electron emission planes of the emitter, the metallurgic structures, the preferred orientation and the as-deposited surface morphology of CVD tungsten have been investigated. In this work, high-purity (over 99.99%) tungsten was achieved by two different precursors: hydrogen reduction of tungsten hexafluoride (WF{sub 6}) and thermolysis of tungsten hexachloride (WCl{sub 6}). The microstructures of CVD tungsten were characterized by metallography analysis, X-ray diffraction (XRD), electron backscattered diffraction (EBSD), and white light interference (WLI). Tungsten fabricated by hydrogen reduction of WF{sub 6} and thermolysis of WCl{sub 6} has <100>-preferred columnar microstructures. However, the latter exhibits larger columnar grains and preferred <100> less. The preferred orientation is caused by the higher growth rate of the <100> orientation and competition between the <100> orientations of different grains. The as-deposited surface consists of tiny pyramids, with <100> axis and {111} side faces. In contrast to tungsten produced by hydrogen reduction of WF{sub 6}, the pyramid on tungsten synthesized via thermolysis of WCl{sub 6} contains small {110} facets on the four edges. Therefore, tungsten made via thermolysis of WCl{sub 6} is a better candidate for thermionic fuel elements, because the higher work function of {110} planes enables better output efficiency.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Study of the scale formed on super 304H boiler tube steels after long-term steam oxidation at high temperatures

Highlights: • Steam oxidation tests were performed on the conventional and shot-peened Super304H boiler tube. • A continuous amorphous SiO{sub 2} layer separated the metal from the scale in shot-peened specimen. • The SiO{sub 2} layer enhanced the formation of dense Cr{sub 2}O{sub 3} and FeCr{sub 2}O{sub 4} layers. • The scale on shot-peened specimens is stable upon steam temperature and time increase. Steam oxidation of a Super 304H boiler tube was performed at steam temperatures of 650 °C and 700 °C for time durations up to 5000 h. The oxidation scale outcomes which formed on as-received untreated and shot-peened (SP) tubes were studied using X-ray diffraction (XRD), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). γ-Grain nanocrystallization on the surface of the SP specimen generated an abundant fraction of grain boundary that guaranteed the formation of a continuous amorphous SiO{sub 2} layer at the metal-scale interface that enhanced the formation of dense Cr{sub 2}O{sub 3} and FeCr{sub 2}O{sub 4} in the scale. Scale breakaway along defects in the outer layer of the scale was accelerated by the steam temperature in the untreated specimens, whereas the scale that formed on the SP specimens appeared to be stable.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Growth behavior and orientation relationships in AISI 304 stainless steel during directional solidification

Highlights: • N–W orientation relationship between the lathy ferrite and austenite was determined. • {103} and <001> of ferrite are parallel to the sample surface and heat flow direction. • Lathy ferrite is elongated in [001], [011], and [123] directions during solidification. - Abstract: The formation mechanism of lathy ferrite in AISI 304 stainless steel during directional solidification was discussed in terms of the orientation relationship between ferrite and austenite. Experimental results show that most of the ferrite laths are arranged parallel and a few ferrite laths with perpendicular morphology can also be observed in the solidified microstructure. Selected-area diffraction patterns by transmission electron microscopy (TEM) and pole figures by electron backscatter diffraction (EBSD) show that Nishiyama–Wassermann orientation relationship between the lathy ferrite and austenite exists in the solidified microstructure. Based on the pole figures of the ferrite, it was found that (103) and [001] of the lathy ferrite are parallel to the sample surface and heat flow direction, respectively, during directional solidification. The elongated directions of the lathy ferrite are found to be [001], [011], and [123], which means that the lathy ferrite grows without preferential direction during directional solidification.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Giant secondary grain growth in Cu films on sapphire

Single crystal metal films on insulating substrates are attractive for microelectronics and other applications, but they are difficult to achieve on macroscopic length scales. The conventional approach to obtaining such films is epitaxial growth at high temperature using slow deposition in ultrahigh vacuum conditions. Here we describe a different approach that is both simpler to implement and produces superior results: sputter deposition at modest temperatures followed by annealing to induce secondary grain growth. We show that polycrystalline as-deposited Cu on α-Al{sub 2}O{sub 3}(0001) can be transformed into Cu(111) with centimeter-sized grains. Employing optical microscopy, x-ray diffraction, and electron backscatter diffraction to characterize the films before and after annealing, we find a particular as-deposited grain structure that promotes the growth of giant grains upon annealing. To demonstrate one potential application of such films, we grow graphene by chemical vapor deposition on wafers of annealed Cu and obtain epitaxial graphene grains of 0.2 mm diameter.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Critical differences between electron beam melted and selective laser melted Ti-6Al-4 V

Effective optimization of the production of Ti-6Al-4 V using AM requires a fundamental understanding of the relative importance of different microstructural features to the deformation and failure mechanisms, particularly features that vary between production methods. In this study, the tensile response and deformation mechanisms of electron beam melted (EBM) AM Ti-6Al-4 V material loaded in different orientations and produced using various powder sizes were compared to those of selective laser melted (SLM) AM Ti-6Al-4 V material. The density and morphology of pores, phase fractions, prior-β grains, and defect microstructures were evaluated using scanning electron microscopy, X-ray computed tomography, electron backscatter diffraction, and transmission electron microscopy before and after deformation. The results were used to evaluate the relative importance of each feature on strengthening, deformation, and failure initiation mechanisms. Results focused primarily on coarse-powder EBM materials indicated that phase distribution and defect density were most influential for determining material yield strength as well as maximum possible strain to failure. Porosity was lower overall in EBM Ti-6Al-4 V than in SLM, allowing for occasional increases in part strain to failure, but remained a limiting factor determining overall part ductility.

36 MATERIALS SCIENCE↗
DOE OSTI2018

A high-performance β-solidifying TiAl alloy sheet: Multi-type lamellar microstructure and phase transformation

Highlights: • A high-performance β-solidifying TiAl alloy sheet is fabricated via hot rolling. • Fine multi-type β/γ and α{sub 2}/γ lamellar structures are formed during hot-rolling. • These lamellar structures are induced by the β → γ and α + γ → α{sub 2} + γ/γ{sub T} transformations. • The nano-scaled antiphase domain is induced by α → α{sub 2} disorder-order transformation. • The fine multi-type lamellar structures contribute to the strength enhancement. - Abstract: TiAl alloys are widely used in the aerospace industry and, hence, a thorough understanding of the corresponding microstructural evolution is crucial for providing insight into the fabrication of high-performance TiAl alloy sheets. In this study, a high-performance β-solidifying Ti-43Al-9V-0.2Y alloy sheet with multi-type lamellar structures was obtained via hot-rolling at an initial rolling temperature of 1260 °C. Owing to the temperature drop and reheat associated with multi-pass rolling, relatively fine irregular β/γ and regular α{sub 2}/γ lamellar microstructures (average size: ~25 μm) with nano-scaled antiphase domains (APDs) were generated by the β → γ and α + γ → α{sub 2} + γ/γ{sub T} phase transformations. These two lamellar structures have different formation mechanisms. The results of electron backscatter diffraction and transmission electron microscopy revealed that the nucleation and growth of (i) β/γ and (ii) α{sub 2}/γ lamellar structures are induced mainly by (i) stress and (ii) a combination of the stress and temperature drop during hot-rolling, respectively. Thin γ{sub T} precipitates from the α/α{sub 2} or γ phases. This precipitation is induced by the higher stress and lower temperature associated with the later stage (compared with those occurring in the initial stages) of hot-rolling. Moreover, compared with the corresponding as-forged alloy, the as-rolled TiAl alloy sheet exhibits better performance at both room and elevated temperatures. The improvement in the tensile properties is attributed to the duplex microstructure consisting of fine multi-type lamellar structures with nano-scaled APDs. The interface boundaries of β/γ, α{sub 2}/γ and APDs, which are effective in retarding dislocation motion, contribute mainly to strengthening of the alloy sheet.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Evolution of the substructure of a novel 12% Cr steel under creep conditions

In this work we study the microstruture evolution of a newly developed 12% Cr martensitic/ferritic steel in as-received condition and after creep at 650 °C under 130 MPa and 80 MPa. The microstructure is described as consisting of mobile dislocations, dipole dislocations, boundary dislocations, precipitates, lath boundaries, block boundaries, packet boundaries and prior austenitic grain boundaries. The material is characterized employing light optical microscopy (LOM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and electron backscatter diffraction (EBSD). TEM is used to characterize the dislocations (mobile + dipole) inside the subgrains and XRD measurements are used to the characterize mobile dislocations. Based on the subgrain boundary misorientations obtained from EBSD measurements, the boundary dislocation density is estimated. The total dislocation density is estimated for the as-received and crept conditions adding the mobile, boundary and dipole dislocation densities. Additionally, the subgrain size is estimated from the EBSD measurements. In this publication we propose the use of three characterization techniques TEM, XRD and EBSD as necessary to characterize all type of dislocations and quantify the total dislocation densty in martensitic/ferritic steels. - Highlights: • Creep properties of a novel 12% Cr steel alloyed with Ta • Experimental characterization of different types of dislocations: mobile, dipole and boundary • Characterization and interpretation of the substructure evolution using unique combination of TEM, XRD and EBSD.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Microstructure evolution in TRIP-aided seamless steel tube during T-shape hydroforming process

Transformation-induced plasticity aided seamless steel tube comprising of ferrite, bainite, and metastable austenite was processed through forging, piercing, cold-drawing, and two-stage heat treatment. T-shape hydroforming is a classic forming method for experimental research and practical production. The current work studied austenite-to-martensite transformation and microcrack initiation and propagation of the tube during T-shape hydroforming using electron backscattering diffraction, scanning electron microscopy, and transmission electron microscopy. The strain distribution in the bcc-phase and fcc-phase was studied by evaluating changes in the average local misorientation. Compared to the compressive stress, metastable austenite with similar strain surrounding or inside the grains transformed easier under tensile loading conditions. The inclusions were responsible for microcrack initiation. The propagation of the cracks is hindered by martensite/austenite constituent due to transformation induced plasticity effect. The volume fraction of untransformed retained austenite decreased with increase in strain implying transformation-induced plasticity effect. - Highlights: • Hydroformed tubes processed via TRIP concept • EBSD provided estimate of micro local strain. • Retained austenite hinders propagation of microcracks.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Cryogenic EBSD reveals structure of directionally solidified ice–polymer composite

Despite considerable research efforts on directionally solidified or freeze-cast materials in recent years, little fundamental knowledge has been gained that links model with experiment. In this contribution, the cryogenic characterization of directionally solidified polymer solutions illustrates, how powerful cryo-scanning electron microscopy combined with electron backscatter diffraction is for the structural characterization of ice–polymer composite materials. Under controlled sublimation, the freeze-cast polymer scaffold structure is revealed and imaged with secondary electrons. Electron backscatter diffraction fabric analysis shows that the ice crystals, which template the polymer scaffold and create the lamellar structure, have a-axes oriented parallel to the direction of solidification and the c-axes perpendicular to it. These results indicate the great potential of both cryo-scanning electron microscopy and cryo-electron backscatter diffraction in gaining fundamental knowledge of structure–property–processing correlations. - Highlights: • Cryo-SEM of freeze-cast polymer solution reveals an ice-templated structure. • Cryo-EBSD reveals the ice crystal a-axis to parallel the solidification direction. • The honeycomb-like polymer phase favors columnar ridges only on one side. • Combining cryo-SEM with EBSD links solidification theory with experiment.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Imaging and Segmenting Grains and Subgrains Using Backscattered Electron Techniques

We present two new methods of processing data from backscattered electron signals in a scanning electron microscope to image grains and subgrains. The first combines data from multiple backscattered electron images acquired at different specimen geometries to (1) better reveal grain boundaries in recrystallized microstructures and (2) distinguish between recrystallized and unrecrystallized regions in partially recrystallized microstructures. The second utilizes spherical harmonic transform indexing of electron backscatter diffraction patterns to produce high angular resolution orientation data that enable the characterization of subgrains. Subgrains are produced during high-temperature plastic deformation and have boundary misorientation angles ranging from a few degrees down to a few hundredths of a degree. Here, we also present an algorithm to automatically segment grains from combined backscattered electron image data or grains and subgrains from high angular resolution electron backscatter diffraction data. Together, these new techniques enable rapid measurements of individual grains and subgrains from large populations.

36 MATERIALS SCIENCE↗
DOE OSTI2014

A method to correct coordinate distortion in EBSD maps

Drift during electron backscatter diffraction mapping leads to coordinate distortions in resulting orientation maps, which affects, in some cases significantly, the accuracy of analysis. A method, thin plate spline, is introduced and tested to correct such coordinate distortions in the maps after the electron backscatter diffraction measurements. The accuracy of the correction as well as theoretical and practical aspects of using the thin plate spline method is discussed in detail. By comparing with other correction methods, it is shown that the thin plate spline method is most efficient to correct different local distortions in the electron backscatter diffraction maps. - Highlights: • A new method is suggested to correct nonlinear spatial distortion in EBSD maps. • The method corrects EBSD maps more precisely than presently available methods. • Errors less than 1–2 pixels are typically obtained. • Direct quantitative analysis of dynamic data are available after this correction.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The effect of grain boundary character evolution on the intergranular corrosion behavior of advanced Al-Mg-3wt%Zn alloy with Mg variation

Highlights: • The relationship among GBCD, GBPs, IGC behavior and Mg content in the age hardenable Al-Mg-3.0wt%Zn alloy is established. • None of grain boundaries are found to be immune to the GBPs. • GBPs along low angle grain boundaries are more discontinuous than high angle grain boundaries. • The IGC mechanism of Al-Mg-3.0wt%Zn alloy is clarified. • A new method for the statistical analysis of the continuity of GBPs is used in this paper. The characteristics of grain boundary and grain boundary precipitates of Al-Mg-3wt%Zn alloy with different Mg contents were systematically investigated. Observation by optical microscopy, transmission electron microscopy, scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy show that the morphology and composition of the grain boundary precipitates change little with the variation in the Mg content. Based on the statistical analysis of the spacings between two adjacent grain boundary precipitates, we find that the decrease in the Mg content reduces the continuity of the grain boundary precipitates. Comparing this result with the electron backscattered diffraction analysis, it can be concluded that the continuity of grain boundary precipitates is affected by the proportion of low angle grain boundaries. The observations of grain boundary precipitates at both low angle grain boundaries and high angle grain boundaries using transmission electron microscopy indicate that low angle grain boundaries have more discontinuous grain boundary precipitates. Combining these results with the results of the intergranular corrosion test, the microscopic features of this corrosion behavior and corrosion mechanism are revealed.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Investigation of the effect of structural defects from hydride precipitation on superconducting properties of high purity SRF cavity Nb using magneto-optical and electron imaging methods

Abstract Nb is an elemental superconductor with a critical temperature of 9.3 K and is widely used to fabricate superconducting radiofrequency (SRF) cavities for particle accelerators. However, microstructural defects in Nb, such as grain boundaries (GBs) and dislocations, can act as pinning centers for magnetic flux that can degrade SRF cavity performance. Hydrogen contamination is also detrimental to SRF cavity performance due to the formation of normal conducting hydrides during cool down. In this study, disc shaped Nb bi-crystals extracted from high-purity large-grain Nb slices were investigated to study the effects of GBs, hydrogen, and dislocations on superconducting properties. Grain orientation and GB misorientation were measured using Laue x-ray diffraction and electron backscattered diffraction (EBSD) analyses. Cryogenic magneto-optical imaging was used to directly observe magnetic flux penetration below T c = 9.3 K. Damage caused by low temperature precipitation of hydrides and their dissolution upon reheating after cryogenic cycles was examined using electron channeling contrast imaging, and EBSD. The relationships between hydride formation, dislocation content, GBs, cryo-cooling, heat treatment (HT), and flux penetration indicate that both GB character and hydrogen content affect magnetic flux penetration. Such flux penetration could be facilitated by dislocation structures and low angle GBs resulting from hydride precipitation and HT.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Rolling Temperature on Fracture Properties of INRAFMS at Different Temperatures

Two heats of Indian reduced activation ferritic / martensitic steel have been produced with similar chemical composition and identical process parameters except the start and final rolling temperature referred as P950 and P1050, respectively. Fracture behaviours of both the heats have been evaluated, and it was found that quasistatic fracture properties are better for P1050 than P950. An attempt is made to establish the reasons for the observed behaviour through optical, scanning electron microscopic, electron backscatter diffraction and transmission electron microscopic studies. These variations are attributed to the difference in rolling temperature of both heats. P1050 meets the acceptance criteria as per Indian specifications, and it compares favourably with the international grades of equivalent RAFM steels.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructural and Textural Evolutions during β → α/ω Transformation in Biomedical Ti-15Mo Alloy and Its Effects on Mechanical Performance

This study investigated the precipitation behaviors and mechanical performance of Ti-15Mo alloy subjected to different treatment conditions. The microstructures were analyzed via scanning electron microscopy and transmission electron microscopy. The tensile properties and resultant fracture surfaces were investigated to determine the relationship between the phase transformation and mechanical performance. The Ti-15Mo alloy had a notable elongation due to no observable precipitation during solution treatment plus quenching (STQ). A high ultimate tensile strength (UTS) was obtained with a considerable amount of ω precipitates transformed during air cooling after solution treatment (ST). The coarse precipitates and additional precipitation free zones in the Ti-15Mo alloy treated with furnace cooling (FC) after ST induced a decrease in UTS. Furthermore, the absence of a continuous grain boundary α phase resulted in a lower strength in the specimen annealed at 600 °C after hot rolling. The alloy iso-aged after STQ exhibited good tensile properties with a UTS of 920 MPa and an elongation of 15%. The texture and variant relationship of the precipitates was analyzed with x-ray diffraction and electron backscatter diffraction. The common variants of the β matrix influenced the nucleation of precipitates in the Ti-15Mo alloy annealed after hot rolling, and the precipitates showed an obvious {01-10}α main texture. The variant selection of α precipitates at the grain boundary was caused by the two adjacent β grains in the alloy treated by FC after ST.

36 MATERIALS SCIENCE↗