Evaluation of The Risk of Solids Formation in the 2H Evaporator System
Savannah River Remediation (SRR) Tank Farm Engineering requested technical assistance from the Savannah River National Laboratory (SRNL) to troubleshoot recent and rapid plugging of the 2H Evaporator gravity drain line (GDL) to the Evaporator Drop Tank (currently Tank 38) with unwanted solids of unknown composition and to evaluate the risk of solids formation in the 2H Evaporator system moving forward. The GDL to Tank 38 recently plugged twice within hours of startup, resulting in a one-month shutdown both times. SRNL was asked to simulate current and historic (2016 to 2017) aqueous feed chemistries in the Evaporator Feed Tank (currently Tank 43) using the OLI Systems software to determine the mass of precipitated salts that would be expected to form under 2H Evaporator operating conditions for a range of concentration factors (i.e., evaporator overhead-to-feed volume ratio). A recommended evaporator concentration factor was determined based on the current Tank 43 feed composition to minimize solids formation and extend the time between shutdowns. Current and historic (2016 to 2017) aqueous chemistries in Tank 38 were also evaluated for completeness.