Contamination Control Handbook for Ground Fluid Systems Final Technical Publication
Handbook for contamination control of aerospace ground fluid systems and portable equipment
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Handbook for contamination control of aerospace ground fluid systems and portable equipment
The contamination control program plan delineates the cleanliness requirements to be attained and maintained, and the methods to be utilized, in the fabrication, handling, test, calibration, shipment, pre-installation checkout and installation for the ultraviolet spectrometer experiment prototype, qualification and flight equipment.
Engineering specifications of a trace contaminant control system designed for the Space Station Prototype (SSP) were given. These were divided into two appendices: (1) a list of nonmetallic materials used, and (2) engineering drawings of the overall system, sub-assemblies, and components.
In the CLASP / CLASP2 experiments, the contamination control was conducted mainly for the purpose of preventing molecular contamination. In particular, the organic contamination was successfully prevented. However, in the CLASP observation, the Lyα intensity decreased due to water molecules. Thus, we obtained the importance to evaluate the influence of molecules that can be easily removed and to quantitatively evaluate the vent path during the flight.
Manned Space Center contamination control manual - Vol. 1
Particulate contamination control of ultraclean collecting surface for extraterrestrial matter in Aerobee 150
The computer printout data generated during the Payload/Orbiter Contamination Control Requirement Study are presented. The computer listings of the input surface data matrices, the viewfactor data matrices, and the geometric relationship data matrices for the three orbiter/spacelab configurations analyzed in this study are given. These configurations have been broken up into the geometrical surfaces and nodes necessary to define the principal critical surfaces whether they are contaminant sources, experimental surfaces, or operational surfaces. A numbering scheme was established based upon nodal numbers that relates the various spacelab surfaces to a specific surface material or function. This numbering system was developed for the spacelab configurations such that future extension to a surface mapping capability could be developed as required.
Hybrid processes, handling procedures, and materials were examined to identify the critical process steps in which contamination is most likely to occur, to identify the particular contaminants associated with these critical steps, and to propose method for the control of these contaminants.
The Hubble Space Telescope (HST) Space Telescope Imaging Spectrograph (STIS) was deployed on-orbit in February 1997. The contamination program for STIS was stringently controlled as the five-year end-of-life deposition was set at 158, per optical element. Contamination was controlled through materials selection, extensive vacuum outgassing certifications, cleaning techniques, and environmental controls. In addition to ground contamination controls, on-orbit contamination controls were implemented for both the HST servicing mission activities and early post-servicing mission checkout. The extensive contamination control program will be discussed and the STIS on-orbit data will be correlated with the prelaunch analytical predictions.
The contamination control activity performed for the Multi-Angle Imaging Spectro-Radiometer (MISR) consisted of an overall system analysis for susceptibility to molecular and particulate contamination from both internal and external sources at the most sensitive sensor wavelength.
As part of the International Space Station (ISS) Trace Contaminant Control Subassembly (TCCS) development, a performance test has been conducted to provide reference data for flight verification analyses. This test, which used the U.S. Habitation Module (U.S. Hab) TCCS as the test article, was designed to add to the existing database on TCCS performance. Included in this database are results obtained during ISS development testing; testing of functionally similar TCCS prototype units; and bench scale testing of activated charcoal, oxidation catalyst, and granular lithium hydroxide (LiOH). The present database has served as the basis for the development and validation of a computerized TCCS process simulation model. This model serves as the primary means for verifying the ISS TCCS performance. In order to mitigate risk associated with this verification approach, the U.S. Hab TCCS performance test provides an additional set of data which serve to anchor both the process model and previously-obtained development test data to flight hardware performance. The following discussion provides relevant background followed by a summary of the test hardware, objectives, requirements, and facilities. Facility and test article performance during the test is summarized, test results are presented, and the TCCS's performance relative to past test experience is discussed. Performance predictions made with the TCCS process model are compared with the U.S. Hab TCCS test results to demonstrate its validation.
Conference on instrumentation, automation, and test methods in contamination control
Freeze-out technique for control of trace contaminants within manned spacecraft atmospheres
Thermoelectrets of polymers with stable surface charge on either side have been found to attract ions and charged particles to their surfaces. To assess their applicability to the control of atmospheric contamination, polytetraethylene (teflon) electrets are exposed to vapors coming from volatile mixtures over periods up to 90 min. Use is made of mass spectrometry for the analysis of teflon electret characteristics. It is found that even small quantities of the liquids in the mixture gives its characteristic mass spectra and that the peak height represents a measure for the quantity of the material collected over the electret surface, with the collected quantity being proportional to the duration of exposure.
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The International Space Station (ISS) Environmental Control and Life Support System includes equipment speci.cally designed to actively remove trace chemical contamination from the cabin atmosphere. In the U.S. on-orbit segment, this function is provided by the trace contaminant control subassembly (TCCS) located in the atmosphere revitalization subsystem rack housed in the laboratory module, Destiny. The TCCS employs expendable adsorbent beds to accomplish its function leading to a potentially signi.cant life cycle cost over the life of the ISS. Because maintaining the TCCSs proper can be logistically intensive, its performance in .ight has been studied in detail to determine where savings may be achieved. Details of these studies and recommendations for improving the TCCS s process economics without compromising its performance or crew health and safety are presented and discussed.
Trace chemical contaminant generation inside crewed spacecraft cabins is a technical and medical problem that must be continuously evaluated. Although passive control through materials selection and active control by adsorption and catalytic oxidation devices is employed during normal operations of a spacecraft, contaminant buildup can still become a problem. Buildup is particularly troublesome during the stages between the final closure of a spacecraft during ground processing and the time that a crewmember enters for the first time during the mission. Typically, the elapsed time between preflight closure and first entry on orbit for spacecraft such as Spacelab modules was 30 days. During that time, the active contamination control systems are not activated and contaminants can potentially build up to levels which exceed the spacecraft maximum allowable concentrations (SMACs) specified by NASA toxicology experts. To prevent excessively high contamination levels at crew entry, the Spacelab active contamination control system was operated for 53 hours just before launch.
The selection, test, and evaluation of organic coating materials for contamination control in hybrid circuits is reported. The coatings were evaluated to determine their suitability for use as a conformal coating over the hybrid microcircuit (including chips and wire bonds) inside a hermetically sealed package. Evaluations included ease of coating application and repair and effect on thin film and thick film resistors, beam leads, wire bonds, transistor chips, and capacitor chips. The coatings were also tested for such properties as insulation resistance, voltage breakdown strength, and capability of immobilizing loose particles inside the packages. The selected coatings were found to be electrically, mechanically, and chemically compatible with all components and materials normally used in hybrid microcircuits.