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At least 109 records · Page 6

Turboelectric Distributed Propulsion in a Hybrid Wing Body Aircraft

The performance of the N3-X, a 300 passenger hybrid wing body (HWB) aircraft with turboelectric distributed propulsion (TeDP), has been analyzed to see if it can meet the 70% fuel burn reduction goal of the NASA Subsonic Fixed Wing project for N+3 generation aircraft. The TeDP system utilizes superconducting electric generators, motors and transmission lines to allow the power producing and thrust producing portions of the system to be widely separated. It also allows a small number of large turboshaft engines to drive any number of propulsors. On the N3-X these new degrees of freedom were used to (1) place two large turboshaft engines driving generators in freestream conditions to maximize thermal efficiency and (2) to embed a broad continuous array of 15 motor driven propulsors on the upper surface of the aircraft near the trailing edge. That location maximizes the amount of the boundary layer ingested and thus maximizes propulsive efficiency. The Boeing B777-200LR flying 7500 nm (13890 km) with a cruise speed of Mach 0.84 and an 118100 lb payload was selected as the reference aircraft and mission for this study. In order to distinguish between improvements due to technology and aircraft configuration changes from those due to the propulsion configuration changes, an intermediate configuration was included in this study. In this configuration a pylon mounted, ultra high bypass (UHB) geared turbofan engine with identical propulsion technology was integrated into the same hybrid wing body airframe. That aircraft achieved a 52% reduction in mission fuel burn relative to the reference aircraft. The N3-X was able to achieve a reduction of 70% and 72% (depending on the cooling system) relative to the reference aircraft. The additional 18% - 20% reduction in the mission fuel burn can therefore be attributed to the additional degrees of freedom in the propulsion system configuration afforded by the TeDP system that eliminates nacelle and pylon drag, maximizes boundary layer ingestion (BLI) to reduce inlet drag on the propulsion system, and reduces the wake drag of the vehicle.

Felder, James L.

Optimal Flow Control Design

In support of the Blended-Wing-Body aircraft concept, a new flow control hybrid vane/jet design has been developed for use in a boundary-layer-ingesting (BLI) offset inlet in transonic flows. This inlet flow control is designed to minimize the engine fan-face distortion levels and the first five Fourier harmonic half amplitudes while maximizing the inlet pressure recovery. This concept represents a potentially enabling technology for quieter and more environmentally friendly transport aircraft. An optimum vane design was found by minimizing the engine fan-face distortion, DC60, and the first five Fourier harmonic half amplitudes, while maximizing the total pressure recovery. The optimal vane design was then used in a BLI inlet wind tunnel experiment at NASA Langley's 0.3-meter transonic cryogenic tunnel. The experimental results demonstrated an 80-percent decrease in DPCPavg, the reduction in the circumferential distortion levels, at an inlet mass flow rate corresponding to the middle of the operational range at the cruise condition. Even though the vanes were designed at a single inlet mass flow rate, they performed very well over the entire inlet mass flow range tested in the wind tunnel experiment with the addition of a small amount of jet flow control. While the circumferential distortion was decreased, the radial distortion on the outer rings at the aerodynamic interface plane (AIP) increased. This was a result of the large boundary layer being distributed from the bottom of the AIP in the baseline case to the outer edges of the AIP when using the vortex generator (VG) vane flow control. Experimental results, as already mentioned, showed an 80-percent reduction of DPCPavg, the circumferential distortion level at the engine fan-face. The hybrid approach leverages strengths of vane and jet flow control devices, increasing inlet performance over a broader operational range with significant reduction in mass flow requirements. Minimal distortion level requirements are met using vanes alone, avoiding engine stall and increasing robustness of this hybrid inlet flow control approach. This design applies to aerospace applications needing flush-mounted boundary-layer-ingesting inlets.

Allan, Brian

Conceptual Design of Propulsors for the SUSAN Electrofan Transport Aircrafts

Conceptual designs of the propulsor modules for the SUSAN electro-fan aircraft are sought after. Shaft power requirement is reduced by using boundary layer ingesting propulsion technology. There are several obstacles to designing feasible BLI propulsion systems such as inlet distortion, flow blockage from ingesting low-momentum flow, strong coupling between airframe and propulsion systems. Thus, the high fidelity CFD tool is indispensable to assess the performance of the propulsion systems and evaluate the inlet profiles during the design process. Consequently, the CFD data is used to update the inputs for the NPSS model from the initial stage of the system design. Hence, the inlet sizing, fan design, and estimation of the power saving are carried out. Various installation concepts of the mail-slot nacelle, such as under-/over-wing and trailing edge configurations, are investigated for the wing-mounted turbo-electric distributed propulsor module, and their power-saving is evaluated. As for the tail-mounted turbofan engine, the fan diameter and inlet captured area is determined based on the CFD profiles. An appropriate area ratio of the bypass and core ducts is derived from meeting the target bypass ratio from the system design. The baseline fan stage is analyzed by full annulus URANS CFD to assess the efficiency penalty due to the ingested pressure and swirl distortions.

Electric Aircraft

Conceptual Design of Propulsors for the SUSAN Electrofan Transport Aircraft

Conceptual designs of the propulsor modules for the SUSAN electro-fan aircraft are sought after. Shaft power requirement is reduced by using boundary layer ingesting propulsion technology. There are several obstacles to designing feasible BLI propulsion systems such as inlet distortion, flow blockage from ingesting low-momentum flow, strong coupling between airframe and propulsion systems. Thus, the high fidelity CFD tool is indispensable to assess the performance of the propulsion systems and evaluate the inlet profiles during the design process. Consequently, the CFD data is used to update the inputs for the NPSS model from the initial stage of the system design. Hence, the inlet sizing, fan design, and estimation of the power saving are carried out. Various installation concepts of the mail-slot nacelle, such as under-/over-wing and trailing edge configurations, are investigated for the wing-mounted turbo-electric distributed propulsor module, and their power-saving is evaluated. As for the tail-mounted turbofan engine, the fan diameter and inlet captured area is determined based on the CFD profiles. An appropriate area ratio of the bypass and core ducts is derived from meeting the target bypass ratio from the system design. The baseline fan stage is analyzed by full annulus URANS CFD to assess the efficiency penalty due to the ingested pressure and swirl distortions.

SUSAN Electro-Fan Aircraft

Update on ScreenVane Testing in W8

Summary of on-going work on the NASA AATT Boundary Layer Ingesting Tailcone System (BLITS) work. Includes a summary of the overall project as well as recent work on ScreenVane development and facility upgrades to test the BLI2DTF in the GRC W8 Facility

BLI

Electrical Propulsive Fuselage Concept for Transonic Transport Aircraft

NASA is broadly engaged in Electrified Aircraft Propulsion (EAP) efforts across air vehicle sizes and electric aircraft propulsion approaches. EAP enables a wide range of propulsion airframe integration options as well as the use of rechargeable energy storage in an aircraft. This paper is limited to a discussion of boundary layer ingestion (BLI) systems which are located on the fuselage of the aircraft and use electrical drive systems. We term that combination an "electrical propulsive fuselage". The benefits, challenges, and design parameters of an electrically driven fuselage BLI system are considered. Five existing types of fuselage BLI implementation approaches which can be implemented using either electrical or mechanical drive systems are reviewed. An overview of boundary layer types, fan response to boundary layer, and electrical system for aircraft propulsion is presented. An idea distributed electric propulsive fuselage is proposed.

Electrified Aircraft Propulsion

Blade Mistuning Analysis for Boundary Layer Inlet Flow Distortion-Tolerant Fan Blades

NASA Glenn Research Center has tested the BLI2DTF propulsor including the fan rotor. BLI2DTF stands for Boundary Layer Ingesting Inlet/Distortion-Tolerant Fan. A comparison of the vibratory response between analysis results and experimental wind tunnel test results yielded reasonable agreement, yet some differences were noted. Blade mistuning effects have been identified as a potential cause for these differences. A tuned forced response analysis in a turbomachinery engine rotor system assumes that all of the blades are identical, so that the natural frequencies of individual blades are the same. In contrast to this assumption, the wind tunnel tests of the BLI2DTF rotor system revealed that the individual blade response frequencies varied. These variations in individual blade frequencies may be attributed to blade mistuning due to potential differences in the structural and material properties of individual blades. For an understanding of these variations, it is necessary to analyze the influence of blade mistuning on the BLI2DTF rotor system, which will provide a more precise assessment of its vibratory stresses and high cycle fatigue life. The purpose of the study was to investigate the influence of blade mistuning on the dynamic characteristics of this rotor system. At the same fan operation condition, a comparative forced response analysis was performed for both tuned and mistuned BLI2DTF rotor systems. A comparison of the results from these analyses found that the mistuning effects on the present BLI2DTF rotor system are notable. As a result, fan blade mistuning is to be considered a contributor to the levels of vibratory dynamic stresses observed during the wind tunnel experiment.

Blade mistuning

Pressure and heat-transfer distributions in a simulated wing-elevon cove with variable leakage at a free-stream Mach number of 6.9

An experimental aerodynamic heating investigation was conducted to determine effects of hot boundary-layer ingestion into the cove on the windward surface between a wing and elevon for cove seal leak areas nominally between 0 and 100 percent of cove entrance area. Pressure and heating-rate distributions were obtained on the wing and elevon surfaces and on the cove walls of a full-scale model that represented a section of the cove region on the space shuttle orbiter. Data were obtained for both attached and separated turbulent boundary layers upstream of the unswept cove entrance. Average free-stream Mach number was 6.9, average free-stream unit Reynolds numbers were 1.31 x 10 to the 6th power and 4.40 x 10 to the 6th power per meter (0.40 x 10 to the 6th power and 1.34 x 10 to the 6th power per foot), and average total temperature was 1888 K (3400 R). Cove pressures and heating rates varied as a function of seal leak area independent of leak aspect ratio. Although cove heating rates for attached flow did not appear intolerable, it was postulated that convective heating in the cove may increase with time. For separated flow, the cove environment was considered too severe for unprotected interior structures of control surfaces.

Deveikis, W. D.

Coupled Aeropropulsive Design Optimization of a Podded Electric Propulsor

New aircraft concepts are increasingly relying on non-traditional propulsion systems to achieve lower energy consumption. These non-traditional technologies, such as boundary layer ingestion or distributed electric propulsion, require a tight integration of the propulsion sys- tem to the airframe, and therefore, a traditional design approach where the aerodynamics and propulsion disciplines are considered separately is likely to result in sub-optimal designs. As a result, we have to rely on coupled aeropropulsive design optimization, in which fully coupled aeropropulsive models are optimized to maximize the advantages of these tightly integrated propulsion systems. Despite its advantages, aeropropulsive design optimization is a relatively new field, and significant advancements are required for wide adoption of this approach, especially in the context of robustness. In this work, we introduce two fully coupled aeropropulsive design optimization approaches that are compatible with CFD models with body-force terms and boundary conditions to model the effects of the propulsion system in the flow field. To test these new approaches, we developed a podded electric fan model based on the aft-propulsor of NASA’s STARC-ABL concept. This simple design problem enables us to rapidly develop and test different aeropropulsive coupling approaches, while including the challenging physical interactions that arise from coupling CFD and propulsion models. The coupled aeropropulsive model is implemented using the MPhys library, which is built with NASA’s OpenMDAO frame- work. Using this benchmark design problem, we demonstrate the robustness of the approaches and our aeropropulsive design optimization framework by performing a sweep of optimizations for a total of 50 CFD-based aeropropulsive design optimizations. Furthermore, the new aero- propulsive coupling approaches enable multi-point design optimizations. We demonstrate this capability in a multi-point design optimization problem where we optimize cruise performance subject to a fan-face distortion constraint at rolling take-off conditions. The aeropropulsive modeling approaches we present in this work represent a significant milestone in the field of aeropropulsive design optimization. The framework we developed is extremely robust and flexible, and these developments will be crucial for future aeropropulsive design optimizations of complete turbofan engines.

Optimization propulsion aerodynamics

Identification of Best Practices for Predicting Inlet Performance Using FUN3D Part 2: Installed Inlets.

A series of studies were performed to assess the impacts of boundary condition type and placement, grid refinement, and modeling parameters such as turbulence model and flux limiter on the predicted inlet performance for installed inlet configurations using the FUN3D flow solver. Two configurations were considered for the study; a wall-mounted Boundary Layer Ingestion (BLI) inlet and the C607 propulsion model tested in the 8x6 Supersonic Wind Tunnel at the NASA Glenn Research Center. The results of the studies were to be used to recommend best practices, as well as to assess the accuracy of FUN3D for inlet predictions. The results of BLI inlet stud-ies showed a minimal impact of grid refinement on the predicted inlet performance for a constant mass flow rate through the inlet. For the C607 propulsion model, the results showed that while the FUN3D predictions at the Aerodynamic Inter-face Plane (AIP) qualitatively agree with the experimental data, FUN3D showed a tendency to overpredict the circumferential distortion metric (IDCmax) and un-derpredict both the radial distortion metric (IDRmax) and the pressure recovery at the AIP (PRAIP ), with the differences between FUN3D and the experimental data increasing with increasing grid refinement and Mach number. Additionally, the outflow boundary location studies performed for both geometries showed that the solution at the AIP was not significantly impacted by the outflow boundary location as long as it was not placed at the location of the AIP. The modeling parameter studies did not indicate a path forward for improved predictions for either inlet con-figuration. Finally, comparisons between the mass flow plug and outflow geometry versions of the C607 propulsion model illustrated favorable agreement, which indi-cates that the differences observed are not caused by the outflow boundary model for this problem. This problem poses significant challenges to Reynolds-averaged Navier-Stokes (RANS) solvers due to the presence of shocks and flow separation in the inlet.

FUN3D

Flight-determined characteristics of an air intake system on an F-111A airplane

Flow phenomena of the F-111A air intake system were investigated over a large range of Mach number, altitude, and angle of attack. Boundary-layer variations are shown for the fuselage splitter plate and inlet entrance stations. Inlet performance is shown in terms of pressure recovery, airflow, mass-flow ratio, turbulence factor, distortion factor, and power spectral density. The fuselage boundary layer was found to be not completely removed from the upper portion of the splitter plate at all Mach numbers investigated. Inlet boundary-layer ingestion started at approximately Mach 1.6 near the translating spike and cone. Pressure-recovery distribution at the compressor face showed increasing distortion with increasing angle of attack and increasing Mach number. The time-averaged distortion-factor value approached 1300, which is near the distortion tolerance of the engine at Mach numbers above 2.1.

Hughes, D. L.

Operating characteristics of the Langley Mach 7 Scramjet Test Facility

Operating characteristics of the Langley Mach 7 Scramjet Test Facility are described. The facility is designed for testing airframe integrated scramjet (supersonic combustion ramjet) engine models. Features include duplication of the flight Mach number total enthalpy, flight altitude simulation, and simulation of engine airframe integration effects such a bow shock wave precompression and boundary layer ingestion by the engine. Data obtained from facility calibration and from tests of a hydrogen burning, airframe integrated scramjet are discussed. An adverse interaction between the facility flow and the scramjet engine flow during combustion of the fuel is described.

Guy, R. W.

A numerical parametric study of a scramjet inlet in a Mach 6 arc heated test facility

A numerical study of the NASA Langley Arc Heated Scramjet Test Facility (AHSTF) is reported. The facility test flow through the Mach 6 quasi-two-dimensional nozzle was computed, and the flow through the Langley parametric inlet was calculated using different regions of the computed facility nozzle exit flow as inflow, exploring in more detail the effect of boundary layer ingestion on inlet performance. The potential advantage of using a quasi-two-dimensional nozzle in the Langley AHSTF versus the square cross-sectioned nozzle currently used for Scramujet engine tests is explored in terms of resulting inlet performance.

Sekar, B.

A numerical study of the effects of reverse sweep on a scramjet inlet performance

A comparative numerical study of performance parameters of a similar and an opposite sweep sidewall compression inlet is made. The focus of the study is the investigation of the impact of alternate backward-forward sweep on the compression sidewalls as opposed to back-ward sweep on all the sidewalls. Two equivalent scramjet inlet configurations are designed for this purpose. These inlets have the same wetted areas of compression and expansion and same height and width; but in one inlet all the compression surface are swept back (similar sweep inlet) whereas in the other inlet, alternate surfaces are swept backward and forward (opposite sweep inlet). The cowl closure in both cases begins at the start of the throat region. A three-dimensional Navier-Stokes code is used to calculate the flow through these inlets. Results of these calculations are used to compare the two designs for their performance and flow quality. Effects of boundary- layer ingestion on the performance and overall flow features are also investigated.

Kumar, Ajay

Three-dimensional simulation of a translating strut inlet

A three-dimensional Navier-Stokes code is used to numerically simulate the flow through a translating strut scramjet inlet. The inlet has variable geometry for efficient operation over a wide speed range. Overall flow-field features such as the corner flow, topwall separation, shockwave coalescence, cowl pressure increase, and flow distortion at the throat are investigated. Comparisons are made with experimental results to provide for the assessment of the present analysis. Effects of boundary-layer ingestion on the overall flow features are also investigated.

Singh, D. J.

Propulsion/airframe integration issues for waverider aircraft

While many propulsion concepts and technologies developed for nonwaverider-type hypersonic vehicles may apply to waveriders, some aspects of these configurations require unique technological approaches. An evaluation is made of such distinctive opportunities in the cases of engine cycle selection, inlets, nozzle designs and integration, longitudinal stability, and thermal management. Also discussed are waverider requirements for control surface effectiveness, inlet boundary layer ingestion effects, and structural/configurational optimization, giving attention to trades in volumetric/structural efficiency and vehicle L/D.

Blankson, Isaiah M.

Effect of External Boundary Layer on Performance of Axisymmetric Inlet at Mach Numbers of 3.0 and 2.5

The effect of an external boundary layer on the performance of an axisymmetric external-internal-compression inlet was evaluated at Mach numbers of 3.0 and 2.5 and Reynolds numbers from 2.2 to 0.5 x 10(exp 6) per foot. The inlet was tested at locations up to two-thirds of the way into the 1.7- and 9.0-inch boundary layers generated by a flat plate and the tunnel floor, respectively. The inlet could be readily started at all conditions tested, including those where the boundary layer was separated upstream of the inlet by the various shock systems during the restart cycle. Although the inlet performance decreased with increasing immersion into the boundary layer at both Mach numbers, the inlet was more sensitive to boundary-layer ingestion at the design Mach number of 3.0.

Samanich, N. E.

A Combined Experimental/Computational Investigation of a Rocket Based Combined Cycle Inlet

A rocket based combined cycle inlet geometry has undergone wind tunnel testing and computational analysis with Mach 4 flow at the inlet face. Performance parameters obtained from the wind tunnel tests were the mass capture, the maximum back-pressure, and the self-starting characteristics of the inlet. The CFD analysis supplied a confirmation of the mass capture, the inlet efficiency and the details of the flowfield structure. Physical parameters varied during the test program were cowl geometry, cowl position, body-side bleed magnitude and ingested boundary layer thickness. An optimum configuration was determined for the inlet as a result of this work.

Smart, Michael K.