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All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Measurement and Reporting Guidelines for Solar Mirror Aging Tests Using Xenon Arc Lamp Exposure (XALE)

This technical report provides a guideline for accelerated aging tests on solar reflectors. Solar reflectors must have a high durability, with goal lifespans reaching 30 years. To test and develop state-of-the-art solar reflectors, relevant durability tests must be conducted. Existing guidelines for materials testing include isothermal testing, humidity testing, corrosion, etc., but many tests do not specify to include solar irradiance or address its relevance to solar reflector durability. The guideline focuses on test design and reporting guidelines for using Xenon Arc Lamp Exposure (XALE). The XALE environmental chambers can subject samples to a combination of relevant environmental factors including concentrated solar irradiance, heat, humidity, and weathering cycles. The guideline is meant to provide information on developing relevant test conditions, exposure times, reflectance characterization procedures, and data reporting.

14 SOLAR ENERGY↗
DOE OSTI2011

TESTING AND PERFORMANCE ANALYSIS OF NASA 5 CM BY 5 CM BI-SUPPORTED SOLID OXIDE ELECTROLYSIS CELLS OPERATED IN BOTH FUEL CELL AND STEAM ELECTROLYSIS MODES

A series of 5 cm by 5 cm bi-supported Solid Oxide Electrolysis Cells (SOEC) were produced by NASA for the Idaho National Laboratory (INL) and tested under the INL High Temperature Steam Electrolysis program. The results from the experimental demonstration of cell operation for both hydrogen production and operation as fuel cells is presented. An overview of the cell technology, test apparatus and performance analysis is also provided. The INL High Temperature Steam Electrolysis laboratory has developed significant test infrastructure in support of single cell and stack performance analyses. An overview of the single cell test apparatus is presented. The test data presented in this paper is representative of a first batch of NASA's prototypic 5 cm by 5 cm SOEC single cells. Clearly a significant relationship between the operational current density and cell degradation rate is evident. While the performance of these cells was lower than anticipated, in-house testing at NASA Glenn has yielded significantly higher performance and lower degradation rates with subsequent production batches of cells. Current post-test microstructure analyses of the cells tested at INL will be published in a future paper. Modification to cell compositions and cell reduction techniques will be altered in the next series of cells to be delivered to INL with the aim to decrease the cell degradation rate while allowing for higher operational current densities to be sustained. Results from the testing of new batches of single cells will be presented in a future paper.

08 HYDROGEN↗
DOE OSTI2012

STANDARDIZATION OF CEBAF 12 GEV UPGRADE CAVITY TESTING

CEBAF 12GeV upgrade project includes 80 new 7-cell cavities to form 10 cryomodules. Each cavity underwent RF qualification at 2.07K using a high power accelerating gradient test and an HOM survey in Jefferson Lab's Vertical Testing Area (VTA) before cavity string assembly. In order to ensure consistently high quality data, updated cavity testing procedures and analysis were implemented and used by a group of VTA operators. For high power tests, a cavity testing procedure was developed and used in conjunction with a LabVIEW program to collect the test data. Additionally while the cavity was at 2.07K, an HOM survey was performed using a network analyzer and a combination of Excel and Mathematica programs. Data analysis was standardized and an online logbook, Pansophy, was used for data storage and mining. The Pansophy system allowed test results to be easily summarized and searchable across all cavity tests. In this presentation, the CEBAF 12GeV upgrade cavity testing procedure, method for data analysis, and results reporting results will be discussed.

43 PARTICLE ACCELERATORS↗
DOE OSTI2019

AGR Irradiated Specimen Air/Moisture Heating Test Plan

The Advanced Gas Reactor (AGR) program has a need to perform high-temperature oxidation testing of tristructural isotropic (TRISO)-coated particle fuel and reactor core materials to evaluate their performance under conditions relevant to air- and moisture-ingress events in high-temperature gas-cooled reactors (HTGRs). The objectives of these tests are to assess the impact of oxidizing environments on fission product release from exposed fuel kernels, compact matrix, and nuclear grade graphite, and to determine the impact of oxidizing environments on TRISO coating integrity. The program is currently developing a capability for testing irradiated fuel, matrix, and graphite specimens inside a hot cell. The Air/Moisture Ingress Experiment (AMIX) system will be capable of temperatures up to 1650°C in atmospheres containing oxygen or moisture with varying concentrations. The system will be capable of collecting fission gases as well as condensable fission products, in order to quantify total released inventory from the heated specimens. A basis for establishing experimental test matrices, and the test matrices themselves, are presented in this document. This includes considerations on specific objectives for the tests, types of oxidizing environments that should be tested, and the expected availability of irradiated specimens from the various AGR program irradiation experiments. This document only briefly discusses post-test analysis of the heated specimens, and it is recognized that in many cases the post-test analysis may be extensive. It is expected that this will be a “living” document, subject to revision as data are collected and scoping calculations are performed.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Establishing Maximal Core Excess Reactivity Envelope for TREAT Test Vehicle Insertion

The Transient Reactor Test (TREAT) Facility is an air-cooled reactor composed of graphite-urania fuel encapsulated in zirconium alloy canisters and surrounded by ~2 ft (~61 cm) of nuclear grade graphite. The primary role of TREAT is to provide in-pile nuclear-heated safety research via transient testing [1]. The following work represents further analyses building upon previously reported work to support larger volume test vehicles within TREAT [2]. The Broad Use Specimen Transient Experiment Rig (BUSTER) provides ample versatility for numerous transient test concepts. However, future testing and experiment needs will require testing environments of different in-core footprints. The versatility of TREAT allows for the development of variegated core layouts with key limitations emplaced as operational safety temperature restrictions and available core reactivity. The focus of this current effort is to gauge core arrangements for TREAT core loadings to support centralized experimental testing of varying dimensional capacity. The total core excess reactivity (ER) was computed for different arrangements to establish comparison tables that enable ready assessment of core ER available for future experiment concepts. Test vehicle worths would then be necessary to establish available ER to support transient testing requirements and to perform reactor performance and safety calculations [3,4].

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2019

Testing Accident Tolerant Fuels in Reactivity Initiated Accident Conditions

The Transient Reactor Test Facility (TREAT) at Idaho National Laboratory (INL) has been successfully restarted. A principal goal of restarting the reactor was to perform transient testing of Accident Tolerant Fuels (ATF), supporting their safe adoption by the commercial Light Water Reactor (LWR) fleet. This paper will describe the efforts underway at INL to conduct testing of ATF under Reactivity Initiated Accident (RIA) conditions in an inert helium atmosphere. Tests in an inert helium atmosphere capsule provide valuable information about initial deposition and distribution of energy in the nuclear fuel. Tests in an inert helium atmosphere are especially suited for ATF concepts where the thermophysical properties of the new fuel material differ from UO2 such as the U3Si2 fuel concept and other non-oxide materials. These tests are also useful for exploring the thermal mechanical interaction of pellets with cladding where the cladding mechanical properties do not change much with temperature such as Silicon Carbide Cladding. Tests with nominal dimensions will be used to determine how fresh fuel failure and core coolability limits of ATF pellet and cladding materials compare with that of standard LWR fuel made up of UO2 pellets and Zircaloy cladding. Tests with a reduced pellet cladding gap will be used as a preliminary indicator of any pellet cladding mechanical interaction (PCMI) vulnerabilities of the new fuel concepts. The materials, methods, and schedule for the ATF RIA tests will be discussed in the paper.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2015

The Acoustic Emission signal acquired by the microphones placed in the CABRI test device along the fourteen last R.I.A. experiments: an example of reproducible research in nuclear science

The CABRI facility is an experimental nuclear reactor of the French Atomic Energy Commission. It is located at the Cadarache Research Centre in southern France and it is designed to act as a support to the French nuclear infrastructure. The purpose of the new testing programme termed, 'CABRI International Programme' (CIP) is to study the behaviour of PWR-type fuel rods at high burnup, equipped with an 'advanced' cladding, under Reactivity Initiated Accident (RIA) conditions (such as the scenario of a control rod ejection). Within the framework of this programme, piloted and funded by the French Institute of Nuclear Radioprotection and Safety (IRSN), ten tests are to be conducted with a frequency of two tests per year. The LPRE laboratory of the CEA which is in charge of the Preparation, realisation and breakdown of the test results studies the possibility to set up a new test analysis based on the processing of signals coming from sensors placed within the test equipment. During the experimental phase, the behaviour of the fuel element generates acoustic waves which can be detected by two microphones placed upstream and downstream of the test device. Studies showed the interest to realize temporal and spectral analyses on these signals by showing the existence of signatures which can be correlated with physical phenomena as the rod failure or the test shutdown (i.e. scram). The work presented in this article results from the will to consolidate these studies. Since the main phenomenon to be tracked is the fuel rod failure, the aim would be to highlight specific events which would have been precursors of the rod failure in order to use in the future these signals for further interpretation. Such an antecedent works resumption leads to a better understanding of the experimental needs and constitutes a good initial state to prepare the new very fast digital data acquisition systems. Although all the raw data are accessible in the form of text files, analyses and graphics representations were not straightforward to reproduce from the ancient studies since that, on one hand, people who were in charge of the original work left the laboratory and on the other hand because it is not easy when the time passes, even with our own work, to be able to remember the steps of data manipulations and the exact setup: - During the ancient experiments the use of analog data acquisition systems required to digitize tapes to be able to realize computer treatments. That had had for consequence to lose the initial dating. This one must be correctly edited to do temporal comparisons. - Analyses require functions for calculations whose parameters has to be well-known to reach the same results. We thus wished to manage our workflow in the idea that it can be easily reproducible on all the experiments. The object of the work presented in this article was to put in practice this strong bind between the data, treatments and generation of the document in order not to hesitate to do the iteration principle in action. We do not have to be afraid by the data driven analyses. According to the philosophy of the literate programming, the text of the technical document is woven with the computer code that produces all the printed output as tables, graphs for the study eliminating hence the unrealistic cut and paste. This difficulty is not specific to the nuclear domain. For many years, researchers have been worked out solutions to this mundane issue. And, presently, new technologies and high-level programming languages offer us actual answers. We will firstly present the tools applied in our laboratory to implement this workflow, then we will describe the global perception carried out to continue the study of the Acoustic Emission signals recorded by the two microphones during the fourteen last CABRI R.I.A. test.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2017

Use of Test Beds to Facilitate Implementation of Innovative Technologies at Complex Sites - 17147

The Department of Energy, Office of Environmental Management (DOE-EM) has invested significant resources targeted at reducing risk to the environment and to the public. Considerable progress has been achieved, yet major remediation challenges remain. DOE-EM recognizes that new, innovative technologies offer the potential to improve operational performance, accelerate schedules, and reduce cost for environmental cleanup. One challenge that often limits the adoption of new technologies is the lack of information about their performance under real-world conditions. This is particularly true of the complex radiological and chemical environments present at many DOE-EM sites. Test-beds provide a useful approach to test new technologies and technical approaches. With the ability to be field-scale, meso-scale, and/or lab-scale in size and scope, test-beds allow scientists and researchers to explore theories, technologies and tools within replicated, 'real-world' physical, chemical and environmental conditions. To address this challenge, DOE-EM is managing a suite of test-beds and prototype test facilities. The focus of test-bed efforts is on several key issues and challenges that confront site operators. Priority environmental remediation concerns are technetium-99, cesium-137, and strontium-90. Additionally, DOE-EM has determined that advanced robotic and remote sensing techniques offer promise in increasing operational efficiency, reducing personnel exposure, and enhancing safety. Savannah River National Laboratory is implementing a test-bed program. Selection of technologies and alignment with test-beds will depend on applicability to DOE-EM issues, technology maturity, a site's ability to host vendors (industry, SBIR, academia, national laboratories), and availability of supporting infrastructure. Viable results are generated through the test-bed process so that these solutions can be utilized in larger-scale thereby facilitating quick implementation of new technologies at DOE sites. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Leak Testing with Simulated Waste of Hanford Tank Farm Valves Utilized for Double Valve Isolation - 16108

The existing Hanford Tank Farms Waste Transfer System has several models of ball valves used for double valve isolation (DVI) that have been installed for 10 or more years. The safety function of the safety-significant valves is to limit leakage of waste past the valves in order to decrease the consequences of a fine spray release due to a transfer misroute. While previous leak testing of the valves has been conducted, the testing did not address concerns in the Documented Safety Analysis concerns about the impact on valve operation and service life of the potential abrasive/erosive properties of the tank waste on the valves when cycled. Pacific Northwest National Laboratory (PNNL) conducted DVI tests at their Multi-Phase Transport Evaluation Loop Facility. Testing evaluated the leak rate of safety-significant isolation valves for DVI as a function of simulated operating cycles. PNNL developed a performance-based simulant specifically for this test program. The test environment simulated the abrasive characteristics of the Hanford Tank Farms Waste Transfer System during single-shell tank retrieval and waste feed delivery to the Hanford Tank Waste Treatment and Immobilization Plant. The testing consisted of periodically measuring leak rates and maximum operational torques on the DVI valves after prescribed numbers of valve operational cycles (open and close). The test results from the simulant cycle tests provide Washington River Protection Solutions with performance characteristics that can be used to verify compliance with the Documented Safety Analysis limits for valve seat leakage. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2018

Drop Testing of a Container for the Storage, Transport and Disposal of Intermediate Level Waste - 18078

Impact tests were performed, as part of a corresponding container's substantiation, during design development of a shielded container proposed for use at Sellafield for waste retrieval from the First Generation Magnox Storage Pond (FGMSP) in the UK. The mechanical test program comprised a 9 m free drop test onto an unyielding target in a container long lid edge down orientation at ambient conditions. Further, a 0,5 m free drop test onto a punch target was performed. Here, the container was orientated with the lid downwards in a way that the punch, a mild steel bar, impacts a filter lid. The test specimen was instrumented with strain gauges and accelerometers for the drop tests. Transient strains at selected points of the inner and outer container walls, at the shielding lid, as well as at the lid bolts were measured during the container's impact. Furthermore, decelerations of the container body, container lid, and the skip were measured. The complex geometrical changes of the container due to impact were determined by optical 3d- deformation measures using the projected fringes method in combination with multi-image photogrammetry. This paper summarizes the performance of the drop tests and various drop test results in context with the design development as well as aspects regarding the associated Finite Element (FE) analyses and post-test evaluation. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2020

DOE Hanford Tank Side Cesium Removal System (TSCR) Update: Fabrication and Factory Acceptance Testing - 20300

The Tank Side Cesium Removal (TSCR) System is a modular, quickly-deployable, and passively safe system for efficiently removing solids and cesium from alkaline liquid waste raffinate created by fuel processing on the Hanford site. This paper provides an overview of the project with particular emphasis on completion of fabrication and factory acceptance testing (FAT). All TSCR System components are inside three enclosures known as the Process Enclosure, Ancillary Enclosure, and Control Enclosure. The Process Enclosure is seismic design category II (SDC-II) and built to withstand the rigors of transportation and lifting, high winds, volcanic ash fall, and heavy precipitation (snow) over a temperature range of -25 to 115 deg. F. The Process Enclosure and Control Enclosure were fabricated in AVANTech's Columbia, SC facility, while the Ancillary Enclosure was fabricated in AVANTech's Richland, WA facility. The design and preliminary documented safety analysis were completed in December 2019, with all work being performed in accordance with ASME NQA-1 quality assurance requirements. The Process Enclosure, Ion Exchange Columns (IXCs), and several other TSCR components have a nuclear safety function and are designated as safety significant structures, systems, and components (SS-SSCs). The NQA-1 Commercial Grade Dedication (CGD) process was used to identify critical characteristics in order to accept materials and items used for fabrication of several safety significant TSCR components. This paper also addresses unique aspects and challenges of implementing CGD in DOE facilities and systems. After fabrication and preliminary testing, the Process and Control Enclosures were shipped to AVANTech's Richland facility where the complete TSCR System was setup and connected in a represented layout and configuration that will be used on the Hanford site. Test tanks and pumps were put in place and connected to the TSCR Process Enclosure in a manner that mimicked interfacing Double Shell Tanks in the 241-AP Tank Farm. The TSCR System was then tested/operated under conditions equivalent to those planned for onsite operation. Testing was separated into five separate phases as defined below: - Phase 1: Confirmation of TSCR System readiness for the FAT; - Phase 2: Verification of TSCR System operation under standard conditions; - Phase 3: Demonstration of TSCR System operation under non-standard conditions; - Phase 4: Demonstration of ion exchange media removal from an IXC; and - Phase 5: Completion of TSCR System lift plans and site mobilization. The Hanford Tank Operations Contractor, Washington River Protection Solutions (WRPS), participated in all phases of testing. Testing at AVANTech's Richland Facility allowed WRPS personnel to familiarize themselves with TSCR operations in a radiologically clean facility prior to onsite mobilization. Engineering and operations personnel gained valuable experience that allowed them to better refine onsite operational protocols and procedures - including handling and movement of IXCs with a forklift. This paper describes the technologies used by the TSCR System as well as how these technologies are deployed and operated to advance the Hanford mission of safely, efficiently, and effectively treating tank waste. It also provides detailed information on fabrication and FAT, including operational data from simulated tank waste runs. A project schedule for WRPS' planned construction acceptance testing, operational acceptance testing, and actual tank waste treatment is provided. This presentation should be of great interest to parties responsible for the design, testing, and mobilization of modular NQA-1 technologies for the treatment of raffinate and similar liquid wastes containing high concentrations of radioactive cesium. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2016

Design characteristics of the Idaho National Laboratory high-temperature gas-cooled test reactor - 18703

A point design for a graphite-moderated, high-temperature, gas-cooled test reactor (HTG-TR) has been developed by Idaho National Laboratory as part of a U.S. Department of Energy initiative to explore and potentially expand existing U.S. test reactor capabilities. This paper provides a summary of the design and its main attributes. The 200-MW HTG-TR is a thermal-neutron spectrum reactor composed of hexagonal prismatic fuel and graphite reflector blocks. The HTG-TR is designed to operate at 7 MPa with a coolant inlet/outlet temperature of 325/650 deg. C and utilizes tri-structural isotropic particle fuel with an enrichment of 15.5-wt% {sup 235}U. The primary mission of the HTG-TR is material irradiation, and therefore the core has been specifically designed and optimized to provide the highest possible thermal and fast-neutron fluxes. The highest thermal-neutron flux (3.90 E+14 n/cm{sup 2}/s) occurs in the outer reflector, and the maximum fast-flux levels (1.17 E+14 n/cm{sup 2}s) are produced in the central reflector column, where most of the graphite has been removed. The core features a large number of irradiation positions with large test volumes and long test lengths, providing an ideal environment for thermal-neutron irradiation of large test articles. The total available test volume is more than 1,100 L. Up to four test loop facilities can be accommodated with pressure tube boundaries to isolate test articles and test fluids (e.g., liquid metal, liquid salt, and light water) from the helium primary coolant system. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2019

Development of Advanced Instrumentation for Transient Testing

A fuel safety research program centered on in-pile transient testing experiments is being developed to support assessment and qualification of advanced nuclear fuel systems using the recently restarted Transient Reactor Test (TREAT) facility at the Idaho National Laboratory (INL). While resumption of transient testing at TREAT is crucial to enable these programs, full recovery and cutting-edge transient testing capability also requires a well-coordinated and innovative instrumentation development and qualification program to support near-term and future objectives. This paper summarizes the experimental approach of transient testing to focus on measuring the response of nuclear fuel to off-normal (or power-cooling mismatch) conditions for modern and advanced reactor environments requiring capabilities extending over wide measurement and environment conditions. It also highlights unique attributes of transient testing of importance to in-pile instruments including relatively low total neutron fluence, high gamma heating, and the need for well-defined and possibly short time response. Historical approaches to instrumentation for transient testing are also reviewed to provide context to the modern instrument strategy. The instrumentation needs of a modern transient testing are detailed while summarizing several ongoing R&D activities are supporting the development of state-of-the-art and ‘advanced’ measurement technologies that will provide baseline capability for Light Water Reactor (LWR) and Sodium-Cooled Fast Reactor (SFR) experiment objectives, while extending to other advanced reactor needs and advanced sensing technology opportunities. Examples of specific sensors planned for near-term deployment with ongoing development includes prompt-response self-powered neutron detectors (SPND), miniature fission chambers, optical-fiber-coupled infrared pyrometer, cladding surface thermocouples, electrical-impedance based boiling detector, and Linear Variable Differential Transformer (LVDT) based sensors for fuel elongation and pressure measurement.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Development and Test Results of Thermocouples Used in the TRISO-Fuel Irradiation Experiment AGR-5/6/7

High-temperature gas reactor irradiation experiments create unique challenges for thermocouple-based temperature measurements. High-temperature industrial thermocouples suffer rapid decalibration due to transmutation of the thermoelements from neutron absorption. For lower-temperature applications, Type K and Type N thermocouples are affected by neutron irradiation only to a limited extent. But until recently, the use of these nickel-based thermocouples was limited when the temperature exceeded 1050°C due to drift related to phenomena other than nuclear irradiation. Certain portions of the AGR-5/6/7 experiment experienced temperatures higher than any of the previous AGR tests, up to 1500°C. Recognizing the limitations of existing thermometry to measure such high temperatures, the sponsor of the AGR-5/6/7 test supported a development and testing program for thermocouples capable of low-drift operation at temperatures above 1100°C. This program included additional development of high-temperature irradiation-resistant thermocouples based on molybdenum/niobium thermoelements, which have been studied at Idaho National Laboratory since circa 2004. A step change in accuracy and long-term stability of this thermocouple type was achieved as part of the AGR-5/6/7 thermometry development program. Additionally, long-term testing (7000+ h) at 1250°C of Type N thermocouples utilizing a customized sheath developed at the University of Cambridge has been completed with excellent low-drift results. The results of this testing as well as testing of the improved high-temperature irradiation-resistant design are reported herein. Both the improved high-temperature irradiation-resistant and the Cambridge Type N thermocouple types were incorporated into the AGR-5/6/7 test, which began irradiation in February 2018 and was completed in July 2020. Finally, a summary of the performance of the thermocouples incorporated into the AGR-5/6/7 test is included herein.

In-pile instrumentation↗
DOE OSTI2025

Self-Lubricating Bushing Testing for John Day Dam Ka plan Turbine Replacement

The goal of this testing program is to find suitable self-lubricated alternatives to replace the in use oil lubricated grooved-bronze bushing in Kaplan runner hubs that are currently being utilized at John Day Dam operated by the U.S. Army Corps of Engineers (USACE). Scaled bushing testing utilizing a Pacific Northwest National Laboratory designed, fabricated, and operated Bushing Test Stand under the direction and funding from USACE determined that self-lubricated bushings tested appear capable of outperforming the current oil-lubricated bronze bushings. Performance tests are focused on durability which includes cyclic load bearing properties and articulations under various loading scenarios. This testing was performed at nominally 1/5 th scale. A scaling sensitivity analysis determined that scaled testing results apply to prototypic size. This report shows the direct comparison between the current baseline bronze bushing to self-lubricated bushings from various manufacturers. Bushing data like coefficient of friction and bushing material loss (associated with bushing wear) was determined. Self-lubricated bushings tested include products manufactured specifically for hydropower applications by the following companies: Trelleborg, Kamatics, Anonymous, and Tenneco/Deva.

42 ENGINEERING↗
DOE OSTI2012

Technical Highlight: NREL Delivers In-Home HVAC Efficiency Testing Solutions (Fact Sheet)

Researchers at the National Renewable Energy Laboratory (NREL) have recently developed two simple in-home efficiency test methods that can be used by technicians, researchers, or interested homeowners to verify the correct operation and energy efficiency of a home's air conditioning equipment. An efficiency validation method for mini-split heat pumps (MSHPs) - highly efficient refrigerant-based air conditioning and heating systems that permit room-by-room conditioning and control - will enable building researchers to easily explore the installed performance of this class of equipment. MSHPs are very popular overseas and are gaining market share in energy efficient home upgrades throughout the United States. Yet, because MSHPs have multiple variable-speed components that work in tandem, their performance is challenging to measure in a real home. NREL researchers developed a field evaluation method including test equipment, methods, and data analysis to determine the installed performance of this equipment in occupied homes. A field test was conducted to validate the method. When testing a home's operation, it is often important to simulate occupancy within an unoccupied home. That way, the researcher will know the actual usage profiles for heat and moisture generation; this removes the uncertainty associated with real occupants. The second test method details a standardized protocol for generating heat and moisture loads, to mimic occupants and their activities by using heaters and humidifiers. Realistic heat and moisture loads can be used to drive air conditioning systems, evaluate air distribution systems, and examine building enclosure technologies. These loads are drawn from the Building America House Simulation Protocols. Proper application of the method will result in better comparison between performance of the test home and its simulated analogue. This method is also validated by field testing. These test methods are now available in two technical reports. The methods can be used widely by the building research community to confirm proper operation of space conditioning equipment in homes, thereby improving thermal comfort, building health, and durability. National objectives for cost-effective energy savings in the residential sector can be met more quickly and with greater consistency.

14 SOLAR ENERGY↗
DOE OSTI2020

Tensile testing and fracture mechanism analysis of polyvinyl alcohol nanofibrous webs

Abstract A tensile properties testing study was conducted to understand the influence of thickness, cross‐head speed (speed of testing), gauge length (GL; specimen test length), and sample shape on important tensile properties of polyvinyl alcohol (PVA) nanofiber webs. The effects of each testing parameter on load at break, extension at break, Young's modulus, and tensile stress–strain curve of PVA nanofiber webs are analyzed. The Welch two sample t ‐tests show the significant difference among tested data. Using interaction plots, two‐way analysis of variance, and margin mean plots, the interaction effects among testing parameters have been analyzed. Of all the factors, cross‐head speed, the interaction among GL, and sample thickness (GL: Thickness) and the interaction among GL, testing speed and sample thickness (GL: Speed: Thickness) have significant influence on the tensile properties of PVA nanofiber webs. Moreover, the hypothesized model of mechanism of tensile strain–stress curve of PVA nanofiber webs has been proposed. Based on the model, the tensile strain–stress curve can be split into three stages: linear elastic, partial break up, and complete breakage. This study will provide a better understanding of tensile testing parameters' effects and their interaction effects on the tensile properties of nanowebs.

Lou, Lihua↗
DOE OSTI2020

Advancing reliability assessments of photovoltaic modules and materials using combined-accelerated stress testing

Previously undiscovered failure modes in photovoltaic (PV) modules continue to emerge in field installations despite passing protocols for design qualification and quality assurance. Failure to detect these modes prior to widespread use could be attributed to the limitations of present-day standard accelerated stress tests (ASTs), which are primarily designed to identify known degradation or failure modes at the time of development by applying simultaneous or sequential stress factors (usually two at most). Here, we introduce an accelerated testing method known as the combined-accelerated stress test (C-AST), which simultaneously combines multiple stress factors of the natural environment. Simultaneous combination of multiple stress factors allows for improved identification of failure modes with better ability to detect modes not known a priori. A demonstration experiment was conducted that reproduced the field-observed cracking of polyamide- (PA-) and polyvinylidene fluoride (PVDF)–based backsheet films, a failure mode that was not detected by current design qualification and quality assurance testing requirements. In this work, a two-phase testing protocol was implemented. The first cycle (“Tropical”) is a predominantly high-humidity and high-temperature test designed to replicate harsh tropical climates. The second cycle (“Multi-season”) was designed to replicate drier and more temperate conditions found in continental or desert climates. Testing was conducted on 2 × 2-cell crystalline-silicon cell miniature modules constructed with both ultraviolet (UV)–transmitting and UV-blocking encapsulants. Cracking failures were observed within a cumulative 120 days of the Tropical condition for one of the PA-based backsheets and after 84 days of Tropical cycle followed by 42 days of the Multi-season cycle for the PVDF-based backsheet, which are both consistent with failures seen in fielded modules. In addition to backsheet cracking, degradation modes were observed including solder/interconnect fatigue, various light-induced degradation modes, backsheet delamination, discoloration, corrosion, and cell cracking. The ability to simultaneously apply multiple stress factors may allow many of the test sequences within the standardized design qualification procedure to be performed using a single test setup.

14 SOLAR ENERGY↗