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All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Layer Time Control for Large Scale Additive Manufacturing Using High Performance Computing

This work proposes to optimize an additive manufacturing AM process to reduce energy and printing cost. The polymer AM process is inherently dependent on the time-temperature history of each layer to maintain geometric tolerances and mechanical integrity. Our preliminary study shows that regression-based layer time control model using thermal images could result in up to 30% build time reduction for simple geometries. This proposed work would use high-performance computing (HPC) to couple the data-driven model with thermal simulation for better predicting layer temperature profiles, improving throughput of large-scale additive manufacturing, and reducing its energy cost. We have developed a method to optimize a layer deposition time (a.k.a. layer time) for large-scale AM via physics-based simulations. A long layer time leads to an over-cooled surface on which a new layer is deposited, and therefore, it may result in a weak bonding or debonding between layers, cracking, or warping. A short layer time leads to a high temperature of the structure due to insufficient cooling, and therefore, the structure may not be stiff enough and may collapse during manufacturing. Therefore, it is important to estimate the optimal layer time in additive manufacturing for a high-quality product. The temperature of a top layer right before deposition is recommended to be slightly higher than the glass temperature of the material. A temperature cooling was approximated to an exponential function of time, and the optimized layer time was obtained based on a target temperature while maintaining a minimal printing time. The material used is carbon fiber-reinforced polycarbonate (CF/PC), and the large-scale deposition system used is LSAM TM from Thermwood Corporation. Three different layer time cases were used for experiments, and a series of thermal images were obtained via an infra-red (IR) camera during the entire AM processes. AM process simulations were performed using a finite element method and the temperature profiles from the simulation were in good agreements with those from experiments. The layer time optimization was performed based on the temperature profiles from the simulations. A layer temperature with the optimal layer time was confirmed as the target temperature through simulation. In addition to the development of a layer time optimization method, we have developed a numerical framework for AM simulation with element activations in sync with toolpath, based on an open source finite element framework, DEAL.II. A major portion of this work was presented at SAMPE 2022 Conference and Exhibition on May 2022, and published in Proceedings of SAMPE 2022.

42 ENGINEERING↗
DOE OSTI2021

Probing Intra-Halo Light with Galaxy Stacking in CIBER Images

We study the stellar halos of 0.2 ≲ $z$ ≲ 0.5 galaxies with stellar masses spanning $M$* ~ 10 10.5 to 10 12 $M$ ⊙ (approximately $L$* galaxies at this redshift) using imaging data from the Cosmic Infrared Background Experiment (CIBER). A previous CIBER fluctuation analysis suggested that intra-halo light (IHL) contributes a significant portion of the near-infrared extragalactic background light (EBL), the integrated emission from all sources throughout cosmic history. In this work, we carry out a stacking analysis with a sample of ~30,000 Sloan Digital Sky Survey (SDSS) photometric galaxies from CIBER images in two near-infrared bands (1.1 and 1.8 $μ$m) to directly probe the IHL associated with these galaxies. We stack galaxies in five sub-samples split by brightness and detect an extended galaxy profile beyond the instrument point-spread function (PSF) derived by stacking stars. We jointly fit a model for the inherent galaxy light profile plus large-scale one- and two-halo clustering to measure the extended galaxy IHL. We detect nonlinear one-halo clustering in the 1.8 $μ$m band at a level consistent with numerical simulations. Furthermore, by extrapolating the fraction of extended galaxy light, we measure to all galaxy mass scales, we find ~30%/15% of the total galaxy light budget from galaxies is at radius $r$ > 10/20 kpc, respectively. These results are new at near-infrared wavelengths at the $L$* mass scale and suggest that the IHL emission and one-halo clustering could have appreciable contributions to the amplitude of large-scale EBL background fluctuations.

79 ASTRONOMY AND ASTROPHYSICS↗
NASA NTRS1973

Exploration of Mars by Mariner 9 - Television sensors and image processing.

Two cameras equipped with selenium sulfur slow scan vidicons were used in the orbital reconnaissance of Mars by the U.S. Spacecraft Mariner 9 and the performance characteristics of these devices are presented. Digital image processing techniques have been widely applied in the analysis of images of Mars and its satellites. Photometric and geometric distortion corrections, image detail enhancement and transformation to standard map projection have been routinely employed. More specializing applications included picture differencing, limb profiling, solar lighting corrections, noise removal, line plots and computer mosaics. Information on enhancements as well as important picture geometric information was stored in a master library. Display of the library data in graphic or numerical form was accomplished by a data management computer program.

Cutts, J. A.↗
NASA NTRS1975

Theoretical study of refraction effects on noise produced by turbulent jets

The transmission of acoustic disturbances from the interior of a jet into the ambient air is studied. The jet is assumed infinitely long with mean velocity profile independent of streamwise location. The noise generator is a sequence of transient sources drifting with the local fluid and confined to a short length of the jet. In Part 1, supersonic jets are considered. Numerical results for mean-square pressure versus angle in the far-field show unexpected peaks which are very sharp. Analysis of simplified models indicates that these are complex quasi-resonant effects which appear to the stationary observer in a high frequency range. The peaks are real for the idealized model, but would be smoothed by mathematical integration over source position, velocity, and frequency. Subsonic jets were considered in part 2, and a preliminary study of the near-field was attempted. Mean-square radial displacements (or mean radial energy flow or space-time correlations of radial pressure gradient) are first found for very simple cases. The most difficult case studied is a sequence of transient sources at the center of a uniform-velocity circular cylindrical jet. Here a numerical triple integration is required and seems feasible although only preliminary results for mean square radial displacement are now available. These preliminary results show disturbances decreasing with increasing radial distance, and with increasing distance upstream and downstream from the source. A trend towards greater downstream disturbances appears even in the near field.

Graham, E. W.↗
NASA NTRS1976

Thermal microwave emission from half-space random media

Brightness temperatures resulting from microwave thermal emission from a half-space random medium are calculated. The random medium has a nonuniform temperature profile and is characterized by correlation functions that possess both vertical and lateral variations. Radiative transfer equations are derived. They are solved with an iterative integral equation approach for small scattering albedo and with a numerical approach for general cases. New results are illustrated, discussed, and compared with various special cases. Phenomena caused by resonant scattering, which is absent under Rayleigh approximations, are revealed. Scattering in the lateral direction contributes to the decrease of the equivalent reflectivity and the increase of the brightness temperature.

Tsang, L.↗
NASA NTRS1978

Analysis of stellar occultation data - Effects of photon noise and initial conditions

An occultation light curve can be analyzed to provide information about a planetary atmosphere. Temperature, pressure, and number density profiles for the atmosphere of Mars are derived from a series of boundary layer equations, which invert equal increments of altitude (as opposed to time) in order to predict the noise quality of the occultation. Numerical results are given for a noisy isothermal light curve, with special attention to error analysis.

French, R. G.↗
NASA NTRS1987

Numerical simulation of a plane turbulent mixing layer, with applications to isothermal, rapid reactions

A hybrid method has been developed for the numerical prediction of turbulent mixing in a spatially-developing, free shear layer. Most significantly, the computation incorporates the effects of large-scale structures, Schmidt number and Reynolds number on mixing, which have been overlooked in the past. In flow field prediction, large-eddy simulation was conducted by a modified 2-D vortex method with subgrid-scale modeling. The predicted mean velocities, shear layer growth rates, Reynolds stresses, and the RMS of longitudinal velocity fluctuations were found to be in good agreement with experiments, although the lateral velocity fluctuations were overpredicted. In scalar transport, the Monte Carlo method was extended to the simulation of the time-dependent pdf transport equation. For the first time, the mixing frequency in Curl's coalescence/dispersion model was estimated by using Broadwell and Breidenthal's theory of micromixing, which involves Schmidt number, Reynolds number and the local vorticity. Numerical tests were performed for a gaseous case and an aqueous case. Evidence that pure freestream fluids are entrained into the layer by large-scale motions was found in the predicted pdf. Mean concentration profiles were found to be insensitive to Schmidt number, while the unmixedness was higher for higher Schmidt number. Applications were made to mixing layers with isothermal, fast reactions. The predicted difference in product thickness of the two cases was in reasonable quantitative agreement with experimental measurements.

Lin, P.↗
NASA NTRS1989

Impulsive acceleration and scatter-free transport of about 1 MeV per nucleon ions in (He-3)-rich solar particle events

Impulsive solar energetic particle (SEP) events are studied to: (1) describe a distinct class of SEP ion events observed in interplanetary space, and (2) test models of focused transport through detailed comparisons of numerical model prediction with the data. An attempt will also be made to describe the transport and scattering properties of the interplanetary medium during the times these events are observed and to derive source injection profiles in these events. ISEE 3 and Helios 1 magnetic field and plasma data are used to locate the approximate coronal connection points of the spacecraft to organize the particle anisotropy data and to constrain some free parameters in the modeling of flare events.

Mason, G. M.↗
NASA NTRS1991

Variation of crack-opening stresses in three-dimensions - Finite thickness plate

A 3D elastic-plastic finite-element analysis is conducted to study crack-growth behavior of thin and thick center-cracked specimens under constant-amplitude loading conditions. The numerical analysis and the specimen configuration and loading are described for both the thin and thick conditions. Stabilized crack-opening stresses of interior and exterior regions are given as are the closure and opening profiles of the crack-surface plane after the tenth cycle. The effect of thickness is discussed with respect to the crack-opening stress levels and the plastic zones of the interior and exterior regions. A load-reduced-displacement technique allows the calculation of the crack-opening stresses at three locations on the crack surface plane. The constraint effect related to thickness gives a lower stabilized crack-opening stress level for the thick specimens.

Chermahini, R. G.↗
NASA NTRS1995

Compendium of NASA data base for the global tropospheric experiment's Transport and Atmospheric Chemistry Near the Equator-Atlantic (TRACE-A)

This compendium describes aircraft data that are available from NASA's Transport and Atmospheric Chemistry near the Equator - Atlantic (TRACE-A) conducted in September/October 1992. The broad objectives of TRACE-A were to study chemical processes and long-range transport associated with South American and African continental outflow during periods of widespread vegetation burning, and to understand the ozone enhancements observed from satellite data measured over the southern tropical Atlantic Ocean during the September/October time period. Flight experiments were conducted from Brazil, South Africa, Namibia, and the Ascension Island. This document provides a representation of aircraft data that are available from NASA Langley's Distributed Active Archive Center (DAAC). The data format of time series and altitude profile plots is not intended to support original analyses, but to assist the reader in identifying data that are of interest. This compendium is for only the NASA aircraft data. The DAAC data base includes numerous supporting data-meteorological products, results from surface studies, satellite observations, and data from sonde releases.

Gregory, Gerald L.↗
NASA NTRS2005

Simulations of Dynamics and Transport during the September 2002 Antarctic Major Warming

A mechanistic model simulation initialized on 14 September 2002, forced by 100-hPa geopotential heights from Met Office analyses, reproduced the dynamical features of the 2002 Antarctic major warming. The vortex split on approx.25 September; recovery after the warming, westward and equatorward tilting vortices, and strong baroclinic zones in temperature associated with a dipole pattern of upward and downward vertical velocities were all captured in the simulation. Model results and analyses show a pattern of strong upward wave propagation throughout the warming, with zonal wind deceleration throughout the stratosphere at high latitudes before the vortex split, continuing in the middle and upper stratosphere and spreading to lower latitudes after the split. Three-dimensional Eliassen-Palm fluxes show the largest upward and poleward wave propagation in the 0(deg)-90(deg)E sector prior to the vortex split (coincident with the location of strongest cyclogenesis at the model's lower boundary), with an additional region of strong upward propagation developing near 180(deg)-270(deg)E. These characteristics are similar to those of Arctic wave-2 major warmings, except that during this warming, the vortex did not split below approx.600 K. The effects of poleward transport and mixing dominate modeled trace gas evolution through most of the mid- to high-latitude stratosphere, with a core region in the lower-stratospheric vortex where enhanced descent dominates and the vortex remains isolated. Strongly tilted vortices led to low-latitude air overlying vortex air, resulting in highly unusual trace gas profiles. Simulations driven with several meteorological datasets reproduced the major warming, but in others, stronger latitudinal gradients at high latitudes at the model boundary resulted in simulations without a complete vortex split in the midstratosphere. Numerous tests indicate very high sensitivity to the boundary fields, especially the wave-2 amplitude. Major warmings occurred for initial fields with stronger winds and larger vortices, but not smaller vortices, consistent with the initiation of wind-deceleration by upward-propagating waves near the poleward edge of the region where wave 2 can propagate above the jet core. Thus, given the observed 100-hPa boundary forcing, stratospheric preconditioning is not needed to reproduce a major warming similar to that observed. The anomalously strong forcing in the lower stratosphere can be viewed as the primary direct cause of the major warming.

winds↗
NASA NTRS2011

3D Reconstruction of a Rotating Erupting Prominence

A bright prominence associated with a coronal mass ejection (CME) was seen erupting from the Sun on 9 April 2008. This prominence was tracked by both the Solar Terrestrial Relations Observatory (STEREO) EUVI and COR1 telescopes, and was seen to rotate about the line of sight as it erupted; therefore, the event has been nicknamed the "Cartwheel CME." The threads of the prominence in the core of the CME quite clearly indicate the structure of a weakly to moderately twisted flux rope throughout the field of view, up to heliocentric heights of 4 solar radii. Although the STEREO separation was 48 deg, it was possible to match some sharp features in the later part of the eruption as seen in the 304 Angstrom line in EUVI and in the H alpha-sensitive bandpass of COR1 by both STEREO Ahead and Behind. These features could then be traced out in three dimensional space, and reprojected into a view in which the eruption is directed towards the observer. The reconstructed view shows that the alignment of the prominence to the vertical axis rotates as it rises up to a leading-edge height of approximately equals 2.5 solar radii, and then remains approximately constant. The alignment at 2.5 solar radii differs by about 115 deg. from the original filament orientation inferred from H alpha and EUV data, and the height profile of the rotation, obtained here for the first time, shows that two thirds of the total rotation is reached within approximately equals 0.5 solar radii above the photosphere. These features are well reproduced by numerical simulations of an unstable moderately twisted flux rope embedded in external flux with a relatively strong shear field component.

Thompson, W. T.↗
NASA NTRS2012

Impacts of Assimilating MLS Temperature on the Upper Stratosphere in GEOS-5

Standard configurations of the GEOS-5 data assimilation system use nadir infrared and microwave sounders that provide deep-layer constraints on the thermal structure in the stratosphere. In the upper stratosphere, this information is currently provided by the Advanced Microwave Sounding Units (AMSU-As) on NOAA s polar-orbiting satellites. The highest peaking AMSU-A channel (14) peaks near 2.5hPa. Evaluation of the upper stratosphere reveals substantial biases in the temperature, cased in part by biases in the underlying GCM, and difficulties in representing the stratopause structure under disturbed conditions. This work demonstrates, unsurprisingly, that the assimilation into GEOS-5 of temperature profiles derived from EOS-Aura MLS leads to a substantially better representation of the stratopause structure from a climatological perspective and for disturbed events. Future plans with GEOS-5 include a reanalysis that includes numerous "research" datasets alongside the operational NOAA datasets that were used in MERRA. As preparation for this reanalysis, the present study examines how assimilating the MLS observations impact the error statistics for the AMSU-A instruments. Discussion will address the issue of bias correction for the AMSU-A Channel 14 radiances, which is presently turned off in GEOS-5 because of the absence of accurate temperature observations that can anchor the GEOS-5 analyses. The issue of what can be done in periods when no limb-sounder data are available will also be addressed.

Pawson, S.↗
DOE OSTI2020

Wash Penalty Factors: Insight into the Effects of Water Wash Down of Building Materials for Radionuclide/Nuclear (Rn) Decontamination - 20153

The release of radiological material to the urban environment can have a devastating socio-economic impact. In an urban release scenario, areas around the dispersal epicenter and any areas contaminated via atmospheric deposition may require extensive decontamination. Most recently, our group reported the decontamination efficacy of pressurized water washing of common porous building materials, and compared the penetration depth of the contaminations before and after exposure to pressurized tap water. Here, we continue evaluation of the decontamination efficacy of wash solutions based on potassium (K{sup +}) salt for cesium (Cs), strontium (Sr), and europium (Eu) contaminations on common building surfaces. The surfaces included: the cement used in concrete, the aggregate used in concrete, intact concrete, roadway asphalt, asphalt shingles, and latex paint. We deposited solutions of {sup 137}Cs, {sup 85}Sr, and {sup 152}Eu onto numerous common building materials and exposed these materials to a static bath or low-pressure flow of tap water, 0.1 M potassium chloride (KCl), and 0.5 M KCl. The decontamination efficacy and the depth profile for residual contamination were measured to determine the conditions under which applying a wash solution has benefit compared to physically removing the surface material. To aid in these analyses, we introduced a 'wash penalty factor' to quantify the degree to which contamination migrated into the bulk material by the action of the wash method. On asphalt, 70-80% of the radionuclides were found to be within 0.02 mm of the surface. Cs{sup +} bonded to negative charge sites on the surface of the mineral aggregate (used in concrete) so decontamination was improved by ion exchange with K{sup +}. Sr{sup 2+} is soluble and removed by water, while not bonding to aggregate or demonstrating solubility in the liquid asphalt. Eu{sup 3+} is precipitated and not removed in gentle wash but displays mobility within the pore space that suggests its presence as a colloid. Concrete is more porous than asphalt, and 80% of the radionuclides were within 0.2 mm of the surface for {sup 137}Cs and {sup 152}Eu and 50- 80% for {sup 85}Sr. On concrete, Cs{sup +} bonds similarly to asphalt. Sr{sup 2+} bonds to the cement or precipitates from the alkaline pore water. Eu{sup 3+} sorbs to the cement and then precipitates. In brick, the results for Cs{sup +} and Sr{sup 2+} suggested that diffusion of ions from deeper in the coupon was important. Eu{sup 3+} is removed poorly due to precipitation. We will explain and report example wash penalty factors that vary from 0 to > 1 for the various methods and the implications for deciding when to implement wash down methods. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
NASA NTRS2013

Radial Profiles of Plasma Electron Characteristics in a Low-Power Arcjet

Since 1960, the Arc Jet Complex at NASA Ames Research Center has been a source of long-duration, high-enthalpy flow for materials testing with application to the thermal protection of aerospace vehicle components. From their inception the facilities have played an integral role supporting many of NASA's space flight programs and numerous DoD projects. In recent years advancements in computational fluid dynamics (CFO) have made the resultant models a valuable tool for assessing and predicting performance, however, the inherent limitation of models to compensate for a dissociated, transitionally high temperature nonequilibrated flowfield have made further measurements necessary. The use of electrostatic probe diagnostics within similarly harsh plasma environments in previous studies have been met with much success. In this study, the use of a single Langmuir probe was implemented to characterize the plasma parameters of interest as they vary radially within a large volume of the plume. Classical Langmuir probe theory was applied to achieve first order estimates of the heavy particle temperature, the ratio T(sub i)/T(sub e), and the ionization fraction. As expected, both the electron temperature and electron density measurements show a dependence on radial distance from the plume centerline, with electron density profiles showing the largest dependence. This paper aims to validate and strengthen modeling work conducted at the NASA Ames Research Center by measuring the critical plasma parameters (electron temperature, electron density, and plasma potential) within the arc plume of a subscale arc jet. These parameters are intended to give physical insight into the flow characteristics while providing the necessary boundary conditions to validate full scale simulations.

Codron, Douglas↗
NASA NTRS2003

Spectral Retrieval of Latent Heating Profiles from TRMM PR Data: Comparison of Look-Up Tables

The primary goal of the Tropical Rainfall Measuring Mission (TRMM) is to use the information about distributions of precipitation to determine the four dimensional (i.e., temporal and spatial) patterns of latent heating over the whole tropical region. The Spectral Latent Heating (SLH) algorithm has been developed to estimate latent heating profiles for the TRMM Precipitation Radar (PR) with a cloud- resolving model (CRM). The method uses CRM- generated heating profile look-up tables for the three rain types; convective, shallow stratiform, and anvil rain (deep stratiform with a melting level). For convective and shallow stratiform regions, the look-up table refers to the precipitation top height (PTH). For anvil region, on the other hand, the look- up table refers to the precipitation rate at the melting level instead of PTH. For global applications, it is necessary to examine the universality of the look-up table. In this paper, we compare the look-up tables produced from the numerical simulations of cloud ensembles forced with the Tropical Ocean Global Atmosphere (TOGA) Coupled Atmosphere-Ocean Response Experiment (COARE) data and the GARP Atlantic Tropical Experiment (GATE) data. There are some notable differences between the TOGA-COARE table and the GATE table, especially for the convective heating. First, there is larger number of deepest convective profiles in the TOGA-COARE table than in the GATE table, mainly due to the differences in SST. Second, shallow convective heating is stronger in the TOGA COARE table than in the GATE table. This might be attributable to the difference in the strength of the low-level inversions. Third, altitudes of convective heating maxima are larger in the TOGA COARE table than in the GATE table. Levels of convective heating maxima are located just below the melting level, because warm-rain processes are prevalent in tropical oceanic convective systems. Differences in levels of convective heating maxima probably reflect differences in melting layer heights. We are now extending our study to simulations of other field experiments (e.g. SCSMEX and ARM) in order to examine the universality of the look-up table. The impact of look-up tables on the retrieved latent heating profiles will also be assessed.

Shige, Shoichi↗
NASA NTRS2002

Evaluation of Refractivity Profiles From Champ and SAC-C GPS Radio Occultation

The CHAMP and SAC-C missions are the first missions to carry a second-generation 'Blackjack' GPS receiver. One of the new features of this receiver is its ability to sense the lower troposphere closer to the surface than the proof-of-concept GPS/MET 1995 experiment. Since their launch, CHAMP and SAC-C have collected thousands of GPS radio occultations, representing a wealth of measurements available for data assimilation in Numerical Weather Prediction (NWP) models. In order to evaluate the refractivity data derived by JPL from raw radio occultation measurements, we use Data Assimilation Office (DAO) shout forecasts as an independent state of the atmosphere. We compare CHAMP and SAC-C refractivity (processed by JPL) with refractivity calculated from the DAO global fields of temperature, water vapor content and humidity. We will show statistics of the differences as well as Probability Density Functions (PDFs) of the differences. Depending upon availability of AIRS data, we plan to show individual profile comparisons between GPS radio occultation and AIRS retrievals.

Poli, Paul↗
NASA NTRS2002

Evaluation of Refractivity Profiles from CHAMP and SAC-C GPS Radio Occultation

The CHAMP and SAC-C missions are the first missions to carry a second-generation 'Blackjack' GPS receiver. One of the new features of this receiver is its ability to sense the lower troposphere closer to the surface than the proof-of-concept GPS/MET 1995 experiment. Since their launch, CHAMP and SAC-C have collected thousands of GPS radio occultations, representing a wealth of measurements available for data assimilation in Numerical Weather Prediction (NWP) models. In order to evaluate the refractivity data derived by JPL from raw radio occultation measurements, we use Data Assimilation Office (DAO) 6-hour forecasts as an independent state of the atmosphere. We compare CHAMP and SAC-C refractivity (processed by JPL) with refractivity calculated from the DAO global fields of temperature, water vapor content and humidity. We will show statistics of the differences as well as Probability Density Functions (PDFs) of the differences. Depending upon availability of AIRS data, we plan to show individual profile comparisons between GPS radio occultation and AIRS retrievals.

Poli, Paul↗