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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,063 records · Page 59

High-heat-flux testing of irradiated tungsten-based materials for fusion applications using infrared plasma arc lamps

Testing of advanced materials and component mock-ups under prototypical fusion high-heat-flux conditions, while historically a mainstay of fusion research, has proved to be quite challenging, especially for irradiated materials. A new high-heat-flux–testing (HHFT) facility based on water-wall plasma arc lamps (PALs) is now introduced for materials and small-component testing. Two PAL systems, utilizing a 12 000°C plasma arc contained in a quartz tube cooled by a spiral water flow over the inside tube surface, provide maximum incident heat fluxes of 4.2 and 27 MW/m 2 over areas of 9×12 and 1×10 cm 2 , respectively. This paper will present the overall design and implementation of a PAL-based irradiated material target station (IMTS). The IMTS is primarily designed for testing the effects of heat flux or thermal cycling on material coupons of interest, such as those for plasma-facing components. Temperature results are shown for thermal cycling under HHFT of tungsten coupon specimens that were neutron irradiated in HFIR. Finally, radiological surveys indicated minimal contamination of the 36×36×18 cm test section, demonstrating the capability of the new facility to handle irradiated specimens at high temperature.

36 MATERIALS SCIENCE↗

Effects of Diet on Resource Utilization by a Model Human Gut Microbiota Containing Bacteroides cellulosilyticus WH2, a Symbiont with an Extensive Glycobiome

The human gut microbiota is an important metabolic organ, yet little is known about how its individual species interact, establish dominant positions, and respond to changes in environmental factors such as diet. In this study, gnotobiotic mice were colonized with an artificial microbiota comprising 12 sequenced human gut bacterial species and fed oscillating diets of disparate composition. Rapid, reproducible, and reversible changes in the structure of this assemblage were observed. Time-series microbial RNA-Seq analyses revealed staggered functional responses to diet shifts throughout the assemblage that were heavily focused on carbohydrate and amino acid metabolism. High-resolution shotgun metaproteomics confirmed many of these responses at a protein level. One member, Bacteroides cellulosilyticus WH2, proved exceptionally fit regardless of diet. Its genome encoded more carbohydrate active enzymes than any previously sequenced member of the Bacteroidetes. Transcriptional profiling indicated that B. cellulosilyticus WH2 is an adaptive forager that tailors its versatile carbohydrate utilization strategy to available dietary polysaccharides, with a strong emphasis on plant-derived xylans abundant in dietary staples like cereal grains. Two highly expressed, diet-specific polysaccharide utilization loci (PULs) in B. cellulosilyticus WH2 were identified, one with characteristics of xylan utilization systems. Introduction of a B. cellulosilyticus WH2 library comprising .90,000 isogenic transposon mutants into gnotobiotic mice, along with the other artificial community members, confirmed that these loci represent critical diet-specific fitness determinants. Carbohydrates that trigger dramatic increases in expression of these two loci and many of the organism s 111 other predicted PULs were identified by RNA-Seq during in vitro growth on 31 distinct carbohydrate substrates, allowing us to better interpret in vivo RNA-Seq and proteomics data. These results offer insight into how gut microbes adapt to dietary perturbations at both a community level and from the perspective of a well-adapted symbiont with exceptional saccharolytic capabilities, and illustrate the value of artificial communities.

McNulty, Nathan↗

Thermodynamic parameters for the complexation of technetium(IV) with EDTA

Technetium-99 is a high yield (~6% fission yield) fission product and long-lived (2.13×10 5 year half-life) component of nuclear waste that will be disposed of in a geological repository. Some 99 Tc has been released into the environment due to nuclear fuel and weapon production activities at sites such as Hanford, WA. Strongly complexing ligands such as ethylenediamine- N , N , N ', N '-tetraacetic acid (EDTA) are known to increase Tc(IV) solubility and mobility in environmental systems and an accurate quantification of the complexation of Tc(IV) with EDTA is important for predicting its behavior in a geological repository. A liquid–liquid extraction system utilizing 0.2 M TOPO in dodecane was used to measure the stability constants of Tc(IV)-EDTA in 0.50 m NaNO 3 at variable temperatures (14.0±0.1, 25.0±0.1, and 32.0±0.1°C). The acid dependence of the apparent stability constants in the p C H range of 2.00–2.70 indicated the formation of TcO(EDTA) 2- (log β 101 =17.9±0.3, 25.0±0.1°C) and a protonated complex TcO(H)(EDTA) - (log β 111 =20.5±0.1, 25.0±0.1°C). The associated thermodynamic parameters Δ r G 101 =-101.7±0.4 kJ·mol -1 , Δ r H 101 =-47±9 kJ·mol -1 , Δ r S 101 =179±36 J·mol -1 ·K -1 , Δ r G 111 =-117.2±0.3 kJ·mol -1 , Δ r H 111 =-23±5 kJ·mol -1 , and Δ r S 111 =315±63 J·mol -1 ·K -1 (0.50 m NaNO 3 , 25.0±0.1°C) were determined by van’t Hoff analysis. The formation of each Tc(IV)–EDTA complex is exothermic and present favorable entropy terms.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Investigating the dielectric constant of barium titanate in a polymer-matrix nanocomposite

Barium titanate (BTO) is a ferroelectric material used in capacitors because of its high bulk dielectric constant. However, the impact of the size of BTO on its dielectric constant is not yet fully understood and is highly contested. Here, we present an investigation into the dielectric constant of BTO nanoparticles with diameters ranging between 50 and 500 nm. BTO nanoparticles were incorporated into acrylonitrile butadiene styrene and injection molded into parallel plate capacitors, which were used to determine nanocomposite dielectric constants. The dielectric constants of BTO nanoparticles were obtained by combining experimental measurements with computational results from COMSOL simulations of ABS-matrix nanocomposites containing BTO. The dielectric constant of BTO was observed to be relatively constant at nanoparticle diameters as small as 200 nm but sharply declined at smaller nanoparticle sizes. Overall, these results will be useful in the development of improved energy storage and power conditioning systems utilizing BTO nanoparticles.

36 MATERIALS SCIENCE↗

Development of High Speed Multispectral Imaging for Sorting Automotive Plastics, Phase II Final Report

The objective of this Small Business Innovation Research Phase II project is to develop an infrared (IR) hyperspectral imaging system suitable for recycling end-of-life automotive plastics due to rapid, concurrent identification of multiple samples according to their polymer types. This Phase II research has contributed greatly to the development of a prototype sorting unit. Techniques developed from this technology are already in use in multiple installations worldwide. RT investigated various approaches to identification and sorting of the polymers. Some approaches were determined to be unsuitable for the current application. Multiple approaches were determined to be suitable, however a hyperspectral imaging system utilizing a single high speed camera with full spectral capability looking over the entire waste stream width has been selected.

47 OTHER INSTRUMENTATION↗

Impact of Wind and Solar on the Value of Energy Storage

This analysis evaluates how the value of energy storage changes when adding variable generation (VG) renewable energy resources to the grid. A series of VG energy penetration scenarios from 16% to 55% were generated for a utility system in the western United States. This operational value of storage (measured by its ability to reduce system production costs) was estimated in each VG scenario, considering provision of different services and with several sensitivities to fuel price and generation mix. Overall, the results found that the presence of VG increases the value of energy storage by lowering off-peak energy prices more than on-peak prices, leading to a greater opportunity to arbitrage this price difference. However, significant charging from renewables, and consequently a net reduction in carbon emissions, did not occur until VG penetration was in the range of 40%-50%. Increased penetration of VG also increases the potential value of storage when providing reserves, mainly by increasing the amount of reserves required by the system. Despite this increase in value, storage may face challenges in capturing the full benefits it provides. Due to suppression of on-/off-peak price differentials, reserve prices, and incomplete capture of certain system benefits (such as the cost of power plant starts), the revenue obtained by storage in a market setting appears to be substantially less than the net benefit (reduction in production costs) provided to the system. Furthermore, it is unclear how storage will actually incentivize large-scale deployment of renewables needed to substantially increase VG penetration. This demonstrates some of the additional challenges for storage deployed in restructured energy markets.

14 SOLAR ENERGY↗

The Program Administrator Cost of Energy Saved for Utility Customer-Funded Energy Efficiency Programs

End-use energy efficiency is increasingly being relied upon as a resource for meeting electricity and natural gas utility system needs within the United States. There is a direct connection between the maturation of energy efficiency as a resource and the need for consistent, high-quality data and reporting of efficiency program costs and impacts. To support this effort, LBNL initiated the Cost of Saved Energy Project (CSE Project) and created a Demand-Side Management (DSM) Program Impacts Database to provide a resource for policy makers, regulators, and the efficiency industry as a whole.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Quantity of 135 I released from the AGR-1, AGR-2, and AGR-3/4 experiments and discovery of 131 I at the FPMS traps during the AGR-3/4 experiment

A series of three Advanced Gas Reactor (AGR) experiments have been conducted in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL). From 2006 through 2014, these experiments supported the development and qualification of the new U.S. tristructural isotropic (TRISO) particle fuel for Very High Temperature Reactors (VHTR). Each AGR experiment consisted of multiple fueled capsules, each plumbed for independent temperature control using a mix of helium and neon gases. The gas leaving a capsule was routed to individual Fission Product Monitor (FPM) detectors. For intact fuel particles, the TRISO particle coatings provide a substantial barrier to fission product release. However, particles with failed coatings, whether because of a minute percentage of initially defective particles, those which fail during irradiation, or those designed to fail (DTF) particles, can release fission products to the flowing gas stream. Because reactive fission product elements like iodine and cesium quickly deposit on cooler capsule components and piping structures as the effluent gas leaves the reactor core, only the noble fission gas isotopes of Kr and Xe tend to reach FPM detectors. The FPM system utilizes High Purity Germanium (HPGe) detectors coupled with a thallium activated sodium iodide NaI(Tl) scintillator. The HPGe detector provides individual isotopic information, while the NaI(Tl) scintillator is used as a gross count rate meter. During irradiation, the 135m Xe concentration reaching the FPM detectors is from both direct fission and by decay of the accumulated 135 I. About 2.5 hours after irradiation (ten 15.3 minute 135m Xe half lives) the directly produced 135m Xe has decayed and only the longer lived 135 I remains as a source. Decay systematics dictate that 135m Xe will be in secular equilibrium with its 135 I parent, such that its production rate very nearly equals the decay rate of the parent, and its concentration in the flowing gas stream will appear to decay with the parent half life. This equilibrium condition enables the determination of the amount of 135 I released from the fuel particles by measurement of the 135m Xe at the FPM following reactor shutdown. In this paper, the 135 I released will be reported and compared to similar releases for noble gases as well as the unexpected finding of 131 I deposition from intentional impure gas injection into capsule 11 of experiment AGR 3/4.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Experimental Investigation of Turbine Vane Heat Transfer for Alternative Fuels

The focus of this program was to experimentally investigate advanced gas turbine cooling schemes and the effects of and factors that contribute to surface deposition from particulate matter found in coal syngas exhaust flows on turbine airfoil heat transfer and film cooling, as well as to characterize surface roughness and determine the effects of surface deposition on turbine components. The program was a comprehensive, multi-disciplinary collaborative effort between aero-thermal and materials faculty researchers and the Department of Energy, National Energy Technology Laboratory (NETL). The primary technical objectives of the program were to evaluate the effects of combustion of syngas fuels on heat transfer to turbine vanes and blades in land-based power generation gas turbine engines. The primary questions to be answered by this investigation were; What are the factors that contribute to particulate deposition on film cooled gas turbine components? An experimental program was performed in a high-temperature and pressure combustion rig at the DOE NETL; What is the effect of coal syngas combustion and surface deposition on turbine airfoil film cooling? Deposition of particulate matter from the combustion gases can block film cooling holes, decreasing the flow of the film coolant and the film cooling effectiveness; How does surface deposition from coal syngas combustion affect turbine surface roughness? Increased surface roughness can increase aerodynamic losses and result in decreased turbine hot section efficiency, increasing engine fuel consumption to maintain desired power output. Convective heat transfer is also greatly affected by the surface roughness of the airfoil surface; Is there any significant effect of surface deposition or erosion on integrity of turbine airfoil thermal barrier coatings (TBC) and do surface deposits react with the TBC in any way to decrease its thermal insulating capability? Spallation and erosion of TBC is a persistent problem in modern turbine engines; and What advancements in film cooling hole geometry and design can increase effectiveness of film cooling in turbines burning high-hydrogen coal syngas due to the higher heat loads and mass flow rates of the core flow? Experimental and numerical investigations of advanced cooling geometries that can improve resistance to surface deposition were performed. The answers to these questions were investigated through experimental measurements of turbine blade surface temperature and coolant coverage (via infrared camera images and thermocouples) and time-varying surface roughness in the NETL high-pressure combustion rig with accelerated, simulated surface deposition and advanced cooling hole concepts, coupled with detailed materials analysis and characterization using conventional methods of Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), X-Ray Diffraction (XRD), 3-D Surface Topography (using a 3-D stylus profilometer). Detailed surface temperatures and cooling effectiveness could not be measured due to issues with the NETL infrared camera system. In collaboration with faculty startup funding from the principal investigator, experimental and numerical investigations were performed of an advanced film cooling hole geometry, the anti-vortex hole (AVH), focusing on improving cooling effectiveness and decreasing the counter-rotating vortex of conventional cooling holes which can entrain mainstream particulate matter to the surface. The potential benefit of this program is in gaining a fundamental understanding of how the use of alternative fuels will effect the operation of modern gas turbine engines, providing valuable data for more effective cooling designs for future turbine systems utilizing alternative fuels.

10 SYNTHETIC FUELS↗

Status Report on Scoping Reactor Physics and Sensitivity/Uncertainty Analysis of LR-0 Reactor Molten Salt Experiments

Experiments are being planned at Research Centre Rež (RC Rež) to use the FLiBe (2 7 LiF-BeF 2 ) salt from the Molten Salt Reactor Experiment (MSRE) to perform reactor physics measurements in the LR-0 low power nuclear reactor. These experiments are intended to inform on neutron spectral effects and nuclear data uncertainties for advanced reactor systems utilizing FLiBe salt in a thermal neutron energy spectrum. Oak Ridge National Laboratory (ORNL) is performing sensitivity/uncertainty (S/U) analysis of these planned experiments as part of the ongoing collaboration between the United States and the Czech Republic on civilian nuclear energy research and development. The objective of these analyses is to produce the sensitivity of neutron multiplication to cross section data on an energy-dependent basis for specific nuclides. This report provides a status update on the S/U analyses of critical experiments at the LR-0 Reactor relevant to fluoride salt-cooled high temperature reactor (FHR) and liquid-fueled molten salt reactor (MSR) concepts. The S/U analyses will be used to inform design of FLiBe-based experiments using the salt from MSRE.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Evaluation of an Alternative Method for Beam Window Temperature Monitoring

A molybdenum-99 production system utilizing a Linac electron source beam and the γ/n reaction on Mo-100 metal targets will employ cooling with high-pressure helium (He) gas. The electron beam will go through a window that separates the high-pressure He gas and the vacuum of the accelerator beam line.

43 PARTICLE ACCELERATORS↗

Single Stage Light Gas Gun Control System

The intermediate light gas gun at the STAR facility is used for shock wave physics testing with projectile speeds between 25 m/s and 1000 m/s. In order to operate the gun, there are several remote valves, pumps, and sensors that must be operated from the control room. In an effort to improve the engineered safety and efficiency of the gun's operation, a new gas plumbing and controls system must be implemented to simplify operator interaction with high pressure and lower the chance of human error. A new plumbing system has been designed which will allow the bottle farm system, where high pressure gas is stored, to be remotely operated during gun pressurization in addition to a new control system. This new system utilizes LabVIEW, which will communicate directly with a data acquisition and control device located in the gun bay to easily operate the gun pressurization and firing.

42 ENGINEERING↗

Experimental Testing of Particle Erosion and Attrition in CSP Systems

In CSP systems using solid particles for heat transfer, erosion from the falling particles can damage the system components upon impact, and from sliding against the component walls. Furthermore, the resulting attrition of particles can change the thermal performance due to alterations in particle morphology. The research on these issues has been limited to industrial applications, and don’t necessarily coincide with the operating conditions in CSP systems. In this work, we investigated the durability of the particles selected as the heat transfer media, as well as special substrate materials that are of interest as lining materials to the particle storage tanks and hoppers. Three different erosion phenomena were studied: impact, abrasion, and attrition erosion. The low-temperature experiments revealed negligible losses from attrition and abrasion erosion. Although the substrates indicated visible surface damage from impact erosion, the actual material mass loss was small even after a throughput of 500kg of particles 63 days of 1MW CSP plant operation assuming 14 hours per day of operation. Erosion is typically classified as impact, abrasion, or attrition erosion. For example, the CSP systems utilizing solid particles as heat transfer media will likely experience impact erosion on the receiver hopper and heat exchanger walls as the solid particles fall from the reservoir. Additionally, there will be sliding erosion along the receiver walls as particles move through the hopper, and lastly, there will also be attrition erosion as the particles rub against each other. The extent of erosion depends on many factors including but not limited to particle shape and size, material hardness/brittleness and ductility, and particle impact speed and angle. Mechanistic erosion equations that are available in the literature are mostly derived from data pertaining to specific experiments and therefore can’t be applied to all applications without suitable adjustments. Survey of the literature relating to particle-based receivers revealed that the most prevalent approach has been to choose low velocities to limit erosion, but to our knowledge, little effort has been put in to fully characterize erosion at the expected operating conditions. A relatively recent work investigated the erosion of wire mesh proposed for use in a particle receiver, where the results actually showed an increase in mass as oxidation occurred on the mesh surface but the work did not investigate the particle attrition rate, and the erosion rate of a solid substrate. The end goal of this work is to develop a comprehensive particle and substrate durability model that will allow a comprehensive understanding of particle-based CSP operating conditions on component durability.

14 SOLAR ENERGY↗

Cybersecurity in Photovoltaic Plant Operations

This paper provides practical information for PV plant operators regarding cybersecurity. Plans to integrate photovoltaic generation into utility systems requires that cybersecurity be considered in every aspect- from customer data to business information to plant monitoring and control operations. This paper describes the types of threats encountered in operation of PV plants; challenges faced by photovoltaic plant operators in implementing cybersecurity; cybersecurity standards that apply to photovoltaic plant operations; cybersecurity response plans and recommended best practices to ensure photovoltaic plant cybersecurity.

14 SOLAR ENERGY↗

Development of a Nearly Autonomous Management and Control (NAMAC) System for Advanced Reactors (Final Report for ARPA-E Project)

The project formulates a technical basis for, and preliminary development of, a Nearly Autonomous Management and Control (NAMAC) system in advanced reactors. The system is intended to provide recommendations to operators during plant operation. The NAMAC system utilizes simulation-informed, data/knowledge-driven, AI-guided, plant-data-assimilated real-time operating procedures to effectively support the operator in risk-informed management of plant operations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Semiconductor: Supply Chain Deep Dive Assessment

In February 2021, President Biden signed Executive Order (EO) 14017, “America’s Supply Chains,” directing seven executive agencies to evaluate the resilience and security of the nation’s critical supply chains and to craft strategies for six industrial bases that underpin America’s economic and national security. See Sec. 3(b) of E.O. 14017. As part of the one-year response to EO 14017, the U.S. Department of Energy (DOE), through the national laboratories, conducted evaluations of the supply chains that encompass the Energy Sector Industrial Base, with a particular focus on technologies required to decarbonize the U.S. by 2050. This report focuses on one of these technologies, semiconductors, both conventional and wide bandgap (WBG) power electronics (PE). As noted in the 100-Day report, conventional semiconductors are a keystone technology that are essential for the operation of nearly every electronic device, including those that are critical to decarbonization, such as electric vehicles (EVs), industrial and building applications, and electricity generation and end use. In addition, power electronics have been applied to industrial equipment to improve energy efficiency and enhance controllability. Power electronics have also been used to improve the reliability of data centers and critical infrastructure, including the stabilization of the electric grid while subjected to disturbances. Increasingly, power electronics are being used to integrate renewable energy and battery storage systems, enabling new grid services and the development of microgrids. It is estimated that 30% of the electricity used in the U.S. passes through power electronic devices, and studies suggest that this number could reach 80% as power electronics are deployed in more markets. Nearly all forms of electrified transportation will depend on power electronics. Power electronic systems utilize high-capacity semiconductor devices at their core. The continued growth in power electronics depends on sustained innovation in the semiconductor industry.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Technology Maturation of Wireless Harsh Environment Sensors For Improved Condition Based Monitoring Of Coal Fired Power Generation

The overall goal of this project was to demonstrate and develop the usage of high-temperature (HT) harsh-environment (HE) wireless surface acoustic wave resonator (SAWR) sensor technology to promote reliable maintenance through condition-based maintenance (CBM) for field applications in harsh service conditions associated with power plant environments. The project aimed to advance the HT HE wireless SAWR sensor technology from TRL 5 to TRL 7. In addition to HT HE wireless temperature sensing, efforts were dedicated during this project to investigate, develop and increase the TRL from 3 to 5 for the following technologies: (a) HT HE strain sensors to address additional CBM monitoring needs, such as boiler tube mechanical / thermal stresses, which can provide early indications for boiler tube cracking and failure; and (b) HT aluminum nitride (AlN) and scandium aluminum nitride (ScAlN) based piezoelectric thin film fabrication and implementation of SAW sensors, with the goal of releasing the need to use single crystal piezoelectric materials for SAWRs and thus broaden possible technology applications to non-planar and harder to modify surfaces. To achieve the goals mentioned above, UMaine and its partner, Environetix Technologies Corporation, established partnerships with the following power plants: Longview Power (Maidsville, WV), a coal-fired power plant; Penobscot Energy Recovery Corp (PERC, Orrington, ME), a waste-to-energy power plant; and the UMaine Steam Plant (Orono, ME), an oil / natural gas power plant. To realize wireless HT HE SAWR sensor systems in these harsh service conditions, the University of Maine research team worked with Environetix and these power plants to define, design, fabricate, test and validate a mature prototype wireless temperature SAWR sensor system for boiler tube applications within the HT HE of the reheater pass damper chamber to directly and wirelessly monitor the temperature at eighteen independent boiler tube locations. The system included three levels, or “tiers”, of wireless communication to enable remote monitoring: Tier 1, the wireless link in the reheater pass damper chamber directly accessing the sensors on the boilers; Tier 2, the wireless local area network link, transmitting processed sensor information within the power plant to the Tier 3, a commercial wireless signal carrier company for secure remote data monitoring outside of the power plant. Regarding the wireless sensor system installed at Longview Power, temperature information from the boilers was continuously transmitted from the Longview boilers at Maidsville, WV, to Environetix headquarters, Orono, ME, over a 34 month period, when the system was finally decommissioned. Strain sensors and piezoelectric ScAlN thin film sensors were successfully installed on the exhaust duct at the UMaine Steam Power plant. The advances in wireless strain sensors and thin film piezoelectric film fabrication and testing were performed mostly in UMaine laboratories and field tested at the UMaine Steam Plant, due to its close proximity to UMaine/Environetix, access to the plant facility, and due to difficulties in accessing the other power plants during the COVID shut-down period. The project accomplished the TRL level increase of the targeted CBM technologies through the successful fabrication, installation, test, and validation of dedicated and commercial wireless sensor systems, utilizing the three different power plants. The outcomes of this project, including the wireless sensor data capability, are expected to yield an advance for CBM in harsh power plant environments. The reduction of maintenance costs, improved safety during plant operation, and increased power plant efficiency will lead to increased revenues (i.e., fewer forced outages) due to better process monitoring enabled by the wireless HT HE SAWR temperature sensor technology.

20 FOSSIL-FUELED POWER PLANTS↗