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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,063 records · Page 59
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Multi-Resolution Characterization of the Coupling Effects of Molten Salts, High Temperature and Irradiation on Intergranular Fracture

This project focused on providing a fundamental physico-chemical understanding of the coupling mechanisms of corrosion- and radiation-induced degradation at material-salt interfaces in Ni-based alloys operating in emulated Molten Salt Reactor(MSR) environments through the use of a unique suite of aging experiments, in-situ nanoscale characterization experiments on these materials, and multi-physics computational models. The technical basis and capabilities described in this report bring us a step closer to accelerate the deployment of MSRs by closing knowledge gaps related to materials degradation in harsh environments.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2022

Results for the September Bimonthly Calendar Year 2021 Tank 50 Salt Solution Sample

In this Technical Report, the chemical and radionuclide contaminant results from the 2021 September bimonthly sample of Tank 50 salt solution are presented in tabulated form. The information from this characterization will be used by Savannah River Remediation (SRR) for the transfer of aqueous waste from Tank 50 to the Saltstone Production Facility (SPF), where the waste will be treated and disposed in the Saltstone Disposal Facility. This Technical Report compares results, where applicable, to SPF Waste Acceptance Criteria (WAC) Limits and Targets that were established at the time the Tank 50 sample was obtained. The chemical and radionuclide contaminant results from the characterization of the 2021 September bimonthly sampling of Tank 50 were requested by SRR personnel via a Task Technical Request (TTR) and details of the testing are presented in the Savannah River National Laboratory (SRNL) Task Technical and Quality Assurance Plan (TTQAP). This Technical Report is the TTR deliverable relating Salt Solution Analysis from the SRR request.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

SCALE Analysis of a Fluoride Salt-Cooled High-Temperature Reactor in Support of Severe Accident Analysis

As part of a US Nuclear Regulatory Commission–sponsored project to assess the modeling and simulation capabilities for accident progression, source term, and consequence analysis for advanced reactor technologies with SCALE and MELCOR, SCALE was used for the modeling and simulation of a fluoride salt-cooled high-temperature reactor (FHR). Based on the preconceptual design for a small modular 236 MWth FHR developed by the University of California, Berkeley (PB-FHR-Mk1), a SCALE model of the PB-FHR-Mk1 reactor core was developed. The reactor was modeled at equilibrium state with different fuel compositions in different regions of the reactor. An iterative approach was used to interpolate and mix the burnup-dependent fuel compositions obtained through the depletion calculation of a core slice model. After demonstrating the applicability of SCALE’s multigroup (MG) approach for the simulation of the PB-FHR-Mk1, the resulting equilibrium core was studied in terms of the power profile, the flux profile, temperature reactivity coefficients, and the xenon reactivity. Furthermore, the tritium production rate in the salt coolant was determined, and the dependence of the one-group cross sections on the burnup and location in the reactor core was studied. The results obtained with SCALE were post-processed to provide the MELCOR team with the core inventory and decay heat of the equilibrium core, a zone-wise power profile, temperature feedback coefficients, the tritium production rate, and the xenon worth.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

Corrosion of 316H Stainless Steel Specimens in Two FLiBe (LiF-BeF 2 ) Salt Batches

This milestone was originally envisioned for completion in FY21 and was delayed due to the COVID-19 response and difficulties in fabricating fluoride salts. To complete the milestone, commercial FLiBe was compared to a batch of FLiBe produced by the conventional hydrofluorination process. However, the batch was stopped early due to an HF leak and the salt did not undergo the final H2 sparging. Subsequent static compatibility testing of 316H specimens in 316H capsules resulted in small mass losses for the commercial FLiBe and much larger mass losses for the 2nd batch of FLiBe.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

Results for the March Bimonthly Calendar Year 2022 Tank 50 Salt Solution Sample

In this Technical Report, the chemical and radionuclide contaminant results from the 2022 March bimonthly sample of Tank 50 salt solution are presented in tabulated form. The information from this characterization will be used by Savannah River Mission Completion (SRMC) for the transfer of aqueous waste from Tank 50 to the Saltstone Production Facility (SPF), where the waste will be treated and disposed in the Saltstone Disposal Facility. This Technical Report compares results, where applicable, to SPF Waste Acceptance Criteria (WAC) LIMITS and TARGETS that were established at the time the Tank 50 sample was obtained. The chemical and radionuclide contaminant results from the characterization of the 2022 March bimonthly sampling of Tank 50 were requested by SRMC personnel via a Task Technical Request (TTR) and details of the testing are presented in the Savannah River National Laboratory (SRNL) Task Technical and Quality Assurance Plan (TTQAP). This Technical Report is the TTR deliverable relating Salt Solution Analysis from the SRMC request.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Chemical Thermodynamic Modeling of Molten Salts to Support Off-Gas Abatement Systems

The reprocessing of used nuclear fuel by any means will liberate gaseous fission products, such as hydrogen ( 3 H), carbon ( 14 C), noble gases ( 85 Kr), and halogens ( 129 I), from the irradiated fuel. These elements will distribute through chemical processing operations and partition into process off-gas streams, and the specific volatile release fractions will be dictated by the chemical and physical properties of the system. A recent assessment found that there were significant knowledge gaps regarding the release quantities of volatile radionuclides from individual unit operations. These knowledge gaps limited the ability to determine what dedicated off-gas treatment technologies could be required for electrochemical-based reprocessing facilities. Unfortunately, experimental efforts to quantify release fractions are limited by the challenges associated with performing experiments using irradiated fuel. This report documents preliminary thermodynamic predictions of iodine and tritium release from chloride-based molten salts as part of an effort to better direct resources toward those experiments (both simulant and irradiated) that will be of the greatest impact. It was predicted that less than 0.5% of tritium was expected to be released and that nearly all of that amount would be released as H 2 . Thermochemical data for hydrogen (H 2 ) are of high fidelity, and no additional validation is recommended. Less than 0.05% of iodine was predicted to be released, with the primary volatile species being Cs 2 I 2 . Unlike the tritium predictions, the data underpinning the iodine release predictions are of low quality. It is recommended that a limited experimental program be dedicated to expanding the current physical property and thermodynamic property data for iodine in electrochemical processing and molten salt conditions, including vapor pressure measurements for the dimerized species predicted to comprise the majority of iodine release. Validating and improving the thermodynamic properties used in predictive modeling can reduce the need for expensive testing with irradiated fuel.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Characterization of Tank 9h Salt Dissolution Batch 2C In Support of Tank Closure Cesium Removal (TCCR) 1A Batch 2 Preparations

Savannah River Mission Completion (SRMC) is currently preparing the second batch of material to be processed through the Tank Closure Cesium Removal (TCCR) 1A system. The feed for TCCR 1A consists of dissolved saltcake from Tank 9H. The third batch of salt to make up processing Batch 2 (Batch 2C) has recently been dissolved in Tank 9H and transferred to Tank 10H where it was composited with the first part of the batch (Batches 2A and 2B) in preparation for processing through the TCCR 1A unit. Savannah River National Laboratory (SRNL) received samples from the recent batch (2C) of dissolved salt for characterization.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Molten Salt Reactor Technical and Safety Considerations Outside of Guidance Documents

This document provides information on distinctive characteristics of liquid salt–fueled molten salt reactors (MSRs) for US Nuclear Regulatory Commission (NRC) consideration as it seeks to achieve effective and efficient advanced reactor mission readiness. The NRC has requested that Oak Ridge National Laboratory provide advice regarding technical and safety considerations that might be advantageous to address via policy, rulemaking, or license conditions (i.e., beyond the scope of guidance documents) for accommodating MSRs. It is recognized that MSRs could be regulated based on existing rules, with exceptions, to reflect their distinctive characteristics and technologies. However, directly applying the existing regulatory processes that evolved with the light water reactor fleet to MSRs could be unduly burdensome to the point that their application would inhibit deployment of MSRs in the United States.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Results for the September Bimonthly Calendar Year 2022 Tank 50 Salt Solution Sample

In this Technical Report, the chemical and radionuclide contaminant results from the 2022 September bimonthly sample of Tank 50 salt solution are presented in tabulated form. The information from this characterization will be used by Savannah River Mission Completion (SRMC) for the transfer of aqueous waste from Tank 50 to the Saltstone Production Facility (SPF), where the waste will be treated and disposed in the Saltstone Disposal Facility. This Technical Report compares results, where applicable, to SPF Waste Acceptance Criteria (WAC) LIMITS and TARGETS that were established at the time the Tank 50 sample was obtained. The chemical and radionuclide contaminant results from the characterization of the 2022 September bimonthly sampling of Tank 50 were requested by SRMC personnel via a Task Technical Request (TTR). Details of the testing are presented in the Savannah River National Laboratory (SRNL) Task Technical and Quality Assurance Plan (TTQAP). This Technical Report is the TTR deliverable relating Salt Solution Analysis from the SRMC request. The following facts pertaining to the WAC are drawn from the analytical results, including analytical uncertainty, provided in this report. 1) WAC LIMITS and TARGETS were met for all analyzed chemical and radioactive contaminants for which the detection limits are below the WAC LIMITS and TARGETS; 2) Measured average concentrations of nitrate, nitrite and total mercury are approximately 24%, 9% and 12% of the WAC LIMITS, respectively; 3) Measured average concentrations of Tc-99 and I-129 are approximately 19% and 20% of the WAC LIMITS, respectively; 4) All other radionuclide average concentrations are at 4% or less of the WAC LIMITS and TARGETS.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Quality Ranking System for Molten Salt Thermal Property Data

A simple ranking system for use with data and property values compiled in the Molten Salt Thermal Database-Thermophysical Properties (MSTDB-TP) is presented. The approach includes assessments of five features of data collection: the method used to measure the property value, calibration of devices used to make the measurements, the quantified uncertainty of the results, control of the environmental conditions, and determination of the salt composition. The verifiability of how the property value was determined is also assessed based on information provided or cited within the data set. The quality of each facet is ranked as High, Moderate, or Incomplete based on objective metrics. The overall quality of the dataset is ranked based on rankings of the five data features and the reported property value, with rankings of A and B indicating the data and property value are deemed suitable for quantitative use and U indicating uncertainties that restrict the recommended use to qualitative purposes. The system is suitable for assessing data already in the MSTDB-TP and screening new entries.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

Updated SAM Model for the Molten Salt Reactor Experiment (MSRE)

The development of reference standard problems based on prototypical reactor designs is of particular importance to verify the adequacy of computer codes and evaluation models for specific reactor types. To support the multiphysics coupled simulation of molten-salt-fueled reactor (MSR) using SAM and Griffin computer codes for safety and licensing analysis, much efforts have been put into enhancing code capabilities and developing reference models for the MSR primary loop in SAM. In this work, a previously developed Molten Salt Reactor Experiment (MSRE) primary loop model was updated to include a two-dimensional (2-D) core region and external core components in one-dimension (1-D) or zero-dimension (0-D). To ensure accurate feedback calculation in multi-physics simulations, the delayed neutron precursor tracking model and solid graphite model were added in the SAM model. In addition, the 2-D and 1-D domains are tightly coupled using the recently developed single-solve approach in SAM. The updated model has been tested under both steady-state and transient scenarios to demonstrate its potential for the multi-physics simulation of MSRE with coupled SAM and Griffin.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2022

CFD Simulations to Support Pronghorn Modeling of a Molten Salt Fast Reactor

To assist with the deployment of next generation molten salt reactors (MSRs), the DOE NEAMS program is developing advanced simulation capabilities. As part of this work, the high-fidelity CFD tool, Nek5000 was used to inform model development for the engineering scale tool, Pronghorn. The particular case chosen was the EVOL molten salt fast reactor concept. This concept uses an open core design, which is well known to be sensitive to the particular geometry and can have complex flow behavior that varies across a range of conditions. This makes it an idea candidate for demonstration of the Hi2Lo concept of using higher fidelity models to benchmark lower fidelity models. Simulations of the EVOL design were performed using both LES (high-fidelity) and RANS (moderate-fidelity) in Nek5000. The LES results indicated discrepancies in 2-D axisymmetric RANS, indicating that the core is better modeled in RANS with a 3-D wedge representation of a portion of the core, which can accurately account for the effect of the inlet channels. Finally, results from the 3-D RANS were used to modify an existing turbulence model in Pronghorn. Improvement in the calibrated Pronghorn model was demonstrated. Future work is suggested to focus on expanding the LES calculation to provide a more direct point of comparison for both the RANS and Pronghorn models as well as incorporating more of the relevant MSR physics (such as delayed neutron precursor tracking) into the model.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Start-up Operation Experience with a Liquid Fluoride Salt Forced Convection Loop

A liquid fluoride salt forced convection test loop was constructed at Oak Ridge National Laboratory. Its unique features include a pebble bed test section, high-temperature instrumentation, a noncontact rotating gas seal for the pump, a silicon carbide flow tube, and a unique inductive heating technique. Initial startup and shake-down testing has been completed. This paper describes how several of the systems performed, highlights those that worked well, and discusses issues that arose during the start-up process. This discussion should be of interest to those who intend to develop molten salt technologies and who are interested in some of the specific techniques used in this experiment.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Characterization of Salt Waste Processing Facility August 2022 Tank 201 sample

Two Salt Waste Processing Facility (SWPF) Tank 201 samples were collected from the replacement of the decontaminated salt solution (DSS) coalescer at different times; one in December of 2021 and the other in August 2022. The December 2021 sample was collected after nitric and water flushing of the DSS Coalescer. The Aug 2022 sample was collected after water flushing only. The December 2021 Tank 201 solids were previously characterized and documented. SWPF requested the characterization of the August 2022 Tank 201 sample, and the comparison of the characterization results for these two Tank 201 solids collected at different dates.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

SAM Code Development for Source Term Modeling in Fluoride-salt-cooled High-temperature Reactors

The SAM code is under development and supported by DOE-NE’s Nuclear Energy Advanced Modeling and Simulation program as a modern system-level modeling and simulation tool for advanced non-light water reactor safety analyses. These advanced reactor concepts incorporate novel and improved approaches to achieve safety and economic feasibility. Many concepts leverage higher operating temperatures for improved efficiency with a variety of coolants and structural materials to support those needs. Such design choices may also pose unique radiological source term risks. There are continuous efforts to incorporate new physics and phenomena relevant to advanced reactor concepts, including capabilities to enable system-level source term modeling. The Pebble-Bed Fluoride-salt-cooled High-temperature Reactor (PB-FHR) is a promising candidate among advanced nuclear reactor concepts with its improved passive safety characteristics and high thermal efficiency. In addition to past efforts to support the development and utilization of SAM for PB-FHR safety analysis, the species transport modeling capabilities in SAM have been extended to simulate source term phenomena in concepts like the PB-FHR. The PB-FHR concept utilizes pebble-form TRISO fuel and FLiBe salt coolant to provide robust barriers to the release of almost all fission products and radiological source terms. However, tritium poses a unique radiological risk due to its significant production from neutron interactions with 6 Li and 9 Be in the FLiBe as well as its high mobility at elevated temperatures where it can permeate through structural metals. Secondly, the use of graphite at elevated temperatures poses the risk of oxidation damage to any structural components or fuel pebbles that are exposed to accidental air ingress. This report summarizes progress made in modeling these phenomena in SAM, which leverages the system-level multi-physics thermal hydraulic simulation to support an effective engineering-scale source term modeling capability. A tritium transport model is developed to simulate the various transport pathways in FHR and MSR concepts and is presented through verification and validation examples as well as demonstrations simulating experimental test loops and reference plant FHR models. A graphite oxidation model is also introduced to calculate local oxidation rates and is presented with initial validation results.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2023

Graphite-Salt Interactions: Summary of FY23 Activities

This report summarizes the research activities related to graphite–molten salt interactions during FY 2023. It includes results of FLiNaK infiltration experiments under various operating conditions, such as different temperatures, pressures, and times, to understand the effect of each condition on a variety of nuclear-grade graphites. Six graphite grades with various origins and properties were selected for the intrusion experiments using molten FLiNaK. The effect of intrusion pressure, temperature, and time were evaluated by measuring weight uptake, and the extent of penetration was studied using neutron tomography (n-CT). In addition, the wetting behavior of molten FLiNaK on a graphite surface was studied by measuring the contact angle on various grades of graphite. The results obtained by n-CT and contact angle measurements will help advance the understanding of factors that control the salt penetration in graphite and their relationship with intrinsic structural properties of the various graphite grades.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Investigation of Potential Routes for Titanium and Mercury Concentrations within Salt Waste Processing Facility

Savannah River National Laboratory (SRNL) has been requested by Savannah River Mission Completion (SRMC)/ Salt Waste Processing Facility (SWPF) personnel to investigate the potential routes for titanium and mercury accumulations within the SWPF Flowsheet. The first part of this work examined how various forms of mercury can migrate through the solvent extraction system. This entailed single stage distribution tests, a multi-stage Extraction-Scrub-Strip (ESS) test, and a detailed speciation analysis of several salt batch feed samples.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2024

Planning for Material Control and Accountancy at Liquid Fueled Molten Salt Reactors

The purpose of this report is to provide molten salt reactor (MSR) developers and future US Nuclear Regulatory Commission (NRC) license applicants with recommendations for developing an effective and practical material control and accounting (MC&A) plan, focused primarily on MSR designs that use circulating liquid fuel. Because of the breadth of MSR designs, there is no single, generic, detailed MC&A plan that will work for every design. The wide variation of fresh fuel salts, the method and frequency of loading fresh fuel, the reactor system design components (e.g., tanks, filtration systems, chemical processing streams), and waste streams will determine the specific measurement locations and instrumentation that can best meet MC&A objectives throughout an MSR facility. Additionally, MSR designs are rapidly evolving, and new design features and deployment scenarios that will affect MC&A are being explored and pursued. This report defines a generic MC&A approach that was developed for terrestrial (as opposed to maritime) deployments to meet the intent of NRC domestic safeguards and MC&A. MSR license applicants should consider nuclear safeguards (both domestic and international) and security throughout the design, as early as the preconceptual design phase. MC&A of special nuclear material (SNM) is an aspect of the NRC’s domestic safeguards program, alongside physical protection. Because liquid-fueled MSRs are reactors with SNM in nondiscrete (or item) form, it is likely that the NRC may require liquid-fueled MSR license applicants to submit a formal MC&A plan as a part of their license application. Currently, the NRC licensing protocol presents a challenge because the NRC MC&A regulations have not been updated to accommodate advanced reactors, including types of MSRs. Because no liquid-fueled MSR has been licensed for operation at the time of this report, no template or precedence for a successfully licensed MSR MC&A plan exists. However, the MSR license applicant can take advantage of the NRC’s published commitments to performance-based regulations. The authors recommend that the license applicant, or MSR designers, develop an MC&A plan throughout the design lifecycle and plan to submit a detailed MC&A program description, or MC&A plan, to the NRC as a part of a license application. No MC&A plan template or guidance exists that is specific to liquid-fueled MSRs. The authors recommend that license applicants discuss the topic of MC&A during preapplication engagement. Because of the uniqueness of MC&A for liquid fueled MSRs, the authors recommend that liquid fueled MSR developers engage with the NRC on the topic of MC&A in the early phases of its design development and follow up any time there are significant modifications in design plans that would affect MC&A. For example, topics like modifications in fuel handling processes, changes in uranium enrichment, or additional chemical processing streams added to the design could be discussed with the NRC specifically on the topic of MC&A.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗