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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,063 records · Page 59

Determination of Material Properties Near the Glass Transition Temperature for an Isogrid Boom

Experiments were performed and results obtained to determine the temperature dependence of the modulus of elasticity for a thermoplastic isogrid tube. The isogrid tube was subjected to axial tensile loads of 0-100 lbf and strain was measured at room and elevated temperatures of 100, 120, 140, 160, 180, 190, and 200 F. These were based on tube manufacturer specifying an incorrect glass transition temperature of 210 F. Two protocols were used. For the first protocol the tube was brought to temperature and a tensile test performed. The tube was allowed to cool between tests. For the second protocol the tube was ramped to the desired test temperature and held. A tensile test was performed and the tube temperature ramped to the next test temperature. The second protocol spanned the entire test range. The strain rate was constant at 0.008 in/min. Room temperature tests resulted in the determination of an average modulus of 2.34 x 106 Psi. The modulus decreased above 100 F. At 140 F the modulus had decreased by 7.26%. The two test protocols showed good agreement below 160 F. At this point the glass transition temperature had been exceeded. The two protocols were not repeated because the tube failed.

Blandino, Joseph R.↗

Experimental and analytical comparison of flowfields in a 110 N (25 lbf) H2/O2 rocket

A gaseous hydrogen/gaseous oxygen 110 N (25 lbf) rocket was examined through the RPLUS code using the full Navier-Stokes equations with finite rate chemistry. Performance tests were conducted on the rocket in an altitude test facility. Preliminary parametric analyses were performed for a range of mixture ratios and fuel film cooling pcts. It is shown that the computed values of specific impulse and characteristic exhaust velocity follow the trend of the experimental data. Specific impulse computed by the code is lower than the comparable test values by about two to three percent. The computed characteristic exhaust velocity values are lower than the comparable test values by three to four pct. Thrust coefficients computed by the code are found to be within two pct. of the measured values. It is concluded that the discrepancy between computed and experimental performance values could not be attributed to experimental uncertainty.

Reed, Brian D.↗

Silicon Carbide Diodes Performance Characterization at High Temperatures

NASA Glenn Research center's Electrical Systems Development branch is working to demonstrate and test the advantages of Silicon Carbide (SiC) devices in actual power electronics applications. The first step in this pursuit is to obtain commercially available SiC Schottky diodes and to individually test them under both static and dynamic conditions, and then compare them with current state of the art silicon Schottky and ultra fast p-n diodes of similar voltage and current ratings. This presentation covers the results of electrical tests performed at NASA Glenn. Steady state forward and reverse current-volt (I-V) curves were generated for each device to compare performance and to measure their forward voltage drop at rated current, as well as the reverse leakage current at rated voltage. In addition, the devices were individually connected as freewheeling diodes in a Buck (step down) DC to DC converter to test their reverse recovery characteristics and compare their transient performance in a typical converter application. Both static and transient characterization tests were performed at temperatures ranging from 25 C to 300 C, in order to test and demonstrate the advantages of SiC over Silicon at high temperatures.

Lebron-Velilla, Ramon C.↗

Comparison of mechanical testing across micro- and meso- length scales

The present report summarizes the results from a variety of tests performed across different lengths scales used to evaluate the mechanical properties of a FeCrAl C26M weld. A variety of microscale and mesoscale mechanical tests were performed to evaluate a range of properties including nanoindentation hardness, compression and shear yield strengths, tensile strengths, and elongation. Using the mesoscale tensile testing as a baseline for comparison, micropillar compression was found to be the most sensitive to microstructural changes in the weld. Nanoindentation hardness testing, being high throughput, is recommended as a first step to identify major changes in the system and if residual stress is present.

36 MATERIALS SCIENCE↗

A test program for solar collectors

Rigorous environmental and performance tests qualify solar collector for use in residential solar-energy systems. Testing over 7 month period examined pressurized effects, wind and snow loading, hail damage, solar and thermal degradation, effects of pollutants, efficiency, and outgassing. Test procedures and results are summarized in tables, graphs, and text.

Source record↗

Repeatability and uncertainty analyses of NASA/MSFC light gas gun test data

This Final Report presents an overview of the impact tests performed at NASA/MSFC in the time period 1985 to 1991 and the results of phenomena repeatability and data uncertainty studies performed using the information obtained from those tests. An analysis of the data from over 400 tests conducted between 1989 and 1991 was performed to generate a database to supplement the Hypervelocity Impact Damage Database developed under a previous effort.

Schonberg, William P.↗

Proposed New STELLA-2 Tests

In 2025, KAERI and Argonne initiated a collaboration based on software validation using data from tests performed at KAERI’s STELLA-2 facility. STELLA-2 is a large-scale sodium thermal-hydraulic test facility that was originally developed to support KAERI’s development of the PGSFR design concept. KAERI has performed a large number of tests at STELLA-2, providing valuable data to support sodium fast reactor code validation. KAERI will be conducting new tests in 2026, targeting system conditions that were not achieved during previous test campaigns. KAERI has requested from Argonne proposed tests that could be performed during the upcoming test campaign. This report documents Argonne’s proposed tests in fulfillment of KAERI’s request.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Detection of Drugstore Beetles in 9975 Packages using Acoustic Emissions

This report documents the initial feasibility tests performed using a commercial acoustic emission instrument for the purpose of detecting beetles in Department of Energy 9975 shipping packages. The device selected for this testing was a commercial handheld instrument and probe developed for the detection of termites, weevils, beetles and other insect infestations in wooden structures, trees, plants and soil. The results of two rounds of testing are presented. The first tests were performed by the vendor using only the hand-held instrument’s indications and real-time operator analysis of the audio signal content. The second tests included hands-free positioning of the instrument probe and post-collection analysis of the recorded audio signal content including audio background comparisons. The test results indicate that the system is promising for detecting the presence of drugstore beetles, however, additional work would be needed to improve the ease of detection and to automate the signal processing to eliminate the need for human interpretation. Mechanisms for hands-free positioning of the probe and audio background discrimination are also necessary for reliable detection and to reduce potential operator dose in radiation environments.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Noise suppression by an acoustically treated three-ring inlet on a TF-34 engine

Acoustic performance tests were conducted with a three-ring inlet noise suppressor designed for a TF-34 engine. For all tests the aft noise sources were highly suppressed. The measured inlet suppression was large, reaching levels greater than 30 db at the peak. Comparisons of the data and the performance predictions were in reasonably good agreement. The frequency of peak attenuation was well predicted; the magnitude and spectral shape were reasonably well predicted. Agreement was best when the distribution of sound energy across the inlet was taken into account in the performance predictions. Tests in which the length of treatment was varied showed an orderly progression of attenuation with length; performance predictions for the different lengths also showed an orderly progression with length. At the highest speed of the engine, multiple pure tones were present throughout the spectrum in the source noise signature. These tones were effectively suppressed by the inlet liner, even at low frequencies, although the liner was designed to work best at the blade-passing frequency.

Minner, G. L.↗

Hot-spot heating in central-station arrays

Hot spot tests performed on the Sacramento Municipal Utility District (SMUD) verificaton array show that current imbalance occurs, resulting in significant hot spot heating. One cause of current imbalance is differences in the average shunt resistances of parallel cell strings due to cell shunt resistance variations. In depth hot spot tests are performed on the verification array with bypass diodes. The tests had several objectives: (1) a comparison of hot spot temperatures achieved under field conditions with those obtained with the present laboratory hot spot test using similar modules; (2) an assessment of current imbalance versus cross tie frequency; and (3) an assessment of different shadow patterns and shadow densities. Instrumented modules are used to vary the number of cross ties and to measure the test-cell current and back-bias voltage. The widths, lengths, and densities of the shadows are varied to maximize the back bias voltage at maximum power current. An infrared camera is used to indicate the existence of hot spots and estimate temperature increases in conjunction with thermocouples. The results of these hot spot tests indicate a sensitivity of back bias heating to the shadow size (amount of cell coverage) and density.

Gonzalez, C. C.↗

Computer Codes V and V Tests with a Large-Scale Sodium Thermal-Hydraulic Test Facility (STELLA)

The Korea Atomic Energy Research Institute (KAERI) is carrying out the design of a 'Prototype Generation IV Sodium-cooled Fast Reactor (PGSFR)' in cooperation with Argonne National Laboratory (ANL) in the US. In regard to computer codes V and V, a large-scale sodium thermal-hydraulic test program is currently being progressed in parallel with the PGSFR design, which is called STELLA (Sodium Test Loop for Safety Simulation and Assessment). The final objective of this program is to collect a separate and integral effect test database to validate the safety analysis codes and other thermal hydraulic design codes. In the first phase of the STELLA program, the sodium component test loop (hereafter called STELLA-1) was constructed at the KAERI site, and it has been used for performance tests of key sodium heat exchangers in PGSFR. Since this sodium test loop is basically for separate effects tests to verify the performance of key sodium components, the test database obtained from STELLA-1 has been used for the V and V of safety codes as well as heat exchanger design codes. The second phase of the program aiming at an integral effect test is called STELLA-2, which will be used for synthetic review of the key safety issues of PGSFR. The basic and detailed design phases of the STELLA-2 test facility are underway in accordance with the specific design requirements reflecting the whole design features of PGSFR. The facility installation is scheduled to be completed by 2018. Then the main experiments including the start-up tests will begin and the first integral effect test database will be constructed by the end of 2019. Based on the STELLA-2 platform, a simulation of the PGSFR transient will be made to evaluate the plant dynamic behaviors and demonstrate the decay heat removal performance. Multi-dimensional effects coming from a large sodium pool system will be identified as well. The test database obtained from the STELLA-2 experiment will be used for the validation of the safety analysis codes and other thermal hydraulics codes, and this project finally contributes to the specific design phase of PGSFR. This paper presents both the results of heat transfer tests for the key sodium heat exchangers using STELLA-1 and the first results of heat exchanger design codes V and V. The recent progress of the engineering design for the STELLA-2 test section is introduced and its specific design parameters are also presented in this paper with detailed evaluation results of their scaling distortions. A large-scale sodium thermal-hydraulic test program (STELLA) was introduced with the specific activities for separate and integral effects tests. The test database obtained from STELLA-1 was successfully used to validate both the heat exchanger design and safety analysis codes. Specific design features of the integral effects test facility (STELLA- 2) with a scaling ratio of 1/5 in length and 1/125 in volume were also presented. Validation of the STELLA-2 facility design is underway using system codes and CFD tools. Dedicated water-mockup experiments to verify the scaling design of key subsystems are currently being conducted as well. (authors)

42 ENGINEERING↗

Power Measurement Errors on a Utility Aircraft

Extensive flight test data obtained from two recent performance tests of a UH 60A aircraft are reviewed. A power difference is calculated from the power balance equation and is used to examine power measurement errors. It is shown that the baseline measurement errors are highly non-Gaussian in their frequency distribution and are therefore influenced by additional, unquantified variables. Linear regression is used to examine the influence of other variables and it is shown that a substantial portion of the variance depends upon measurements of atmospheric parameters. Correcting for temperature dependence, although reducing the variance in the measurement errors, still leaves unquantified effects. Examination of the power difference over individual test runs indicates significant errors from drift, although it is unclear how these may be corrected. In an idealized case, where the drift is correctable, it is shown that the power measurement errors are significantly reduced and the error distribution is Gaussian. A new flight test program is recommended that will quantify the thermal environment for all torque measurements on the UH 60. Subsequently, the torque measurement systems will be recalibrated based on the measured thermal environment and a new power measurement assessment performed.

Bousman, William G.↗

Influence of Dynamic Three Point Bending on the Work Hardening Capacity of T105Mn120 Manganese Steel

The paper analyzes work hardening behavior of T105Mn120 Hadfield steel under dynamic conditions. The specimens were investigated under two states: (a) untreated (as cast) and (b) solution treated to 1100 °C. Dynamic flexural behavior was examined by means of three-point-bending tests performed with a dynamic mechanical analyser (DMA), and structural analysis was done by x-ray diffraction, optical and scanning electron microscopy; DMA tests were performed under two variants: (a) temperature scans, between − 150 and 400 °C and (b) isothermal strain sweeps, up to 0.15% strain amplitudes. The former emphasized the critical temperatures of thermally induced reversible martensitic transformation and antiferromagnetic–paramagnetic phase transition, while the latter enabled to monitor the storage modulus increase due to the work hardening caused by dynamic bending. Strain sweeps tests revealed the effects of both dynamic bending frequency and number of cycles. The largest work hardening effect, obtained after five strain sweep cycles applied at the frequency of 5 Hz, was associated with the finest distribution of precipitated carbides, observed by differential scanning calorimetry and the formation of slip micro-bands, illustrated on OM micrographs and SEM energy dispersion spectroscopy maps.

36 MATERIALS SCIENCE↗

Performance portable ice-sheet modeling with MALI

High-resolution simulations of polar ice sheets play a crucial role in the ongoing effort to develop more accurate and reliable Earth system models for probabilistic sea-level projections. These simulations often require a massive amount of memory and computation from large supercomputing clusters to provide sufficient accuracy and resolution; therefore, it has become essential to ensure performance on these platforms. Many of today’s supercomputers contain a diverse set of computing architectures and require specific programming interfaces in order to obtain optimal efficiency. In an effort to avoid architecture-specific programming and maintain productivity across platforms, the ice-sheet modeling code known as MPAS-Albany Land Ice (MALI) uses high-level abstractions to integrate Trilinos libraries and the Kokkos programming model for performance portable code across a variety of different architectures. In this article, we analyze the performance portable features of MALI via a performance analysis on current CPU-based and GPU-based supercomputers. The analysis highlights not only the performance portable improvements made in finite element assembly and multigrid preconditioning within MALI with speedups between 1.26 and 1.82x across CPU and GPU architectures but also identifies the need to further improve performance in software coupling and preconditioning on GPUs. We perform a weak scalability study and show that simulations on GPU-based machines perform 1.24–1.92x faster when utilizing the GPUs. The best performance is found in finite element assembly, which achieved a speedup of up to 8.65x and a weak scaling efficiency of 82.6% with GPUs. We additionally describe an automated performance testing framework developed for this code base using a changepoint detection method. The framework is used to make actionable decisions about performance within MALI. We provide several concrete examples of scenarios in which the framework has identified performance regressions, improvements, and algorithm differences over the course of 2 years of development.

54 ENVIRONMENTAL SCIENCES↗

Thermal control of a lidar laser system using a non-conventional ram air heat exchanger

This paper describes the analysis and performance testing of a uniquely designed external heat exchanger. The heat exchanger is attached externally to an aircraft and is used to cool a laser system within the fuselage. Estimates showed insufficient cooling capacity with a conventional staggered tube array in the limited space available. Thus, a non-conventional design wes developed with larger tube and fin area exposed to the ram air to increase the heat transfer performance. The basic design consists of 28 circular finned aluminum tubes arranged in two parallel banks. Wind tunnel tests were performed to simulate air and liquid flight conditions for the non-conventional parallel bank arrangement and the conventional staggered tube arrangement. Performance comparisons of each of the two designs are presented. Test results are used in a computer model of the heat exchanger to predict the operating performance for the entire flight profile. These analyses predict significantly improved performance over the conventional design and show adequate thermal control margins.

Killough, Brian D.↗

Continuous high pressure lump coal feeder design study

A continuous lump coal dry feeder was developed for a pressurized fluidized bed combustor. The approach was to adapt the commercially available Fuller-Kinyon pump to feed coal against a pressure differential of 100 psi or more. The pump was modified and tests performed at various pressure differentials, with differently pitched screws, various screw rotational speeds, and various seal lengths and configurations. Successful operation of the modified Fuller-Kinyon pump was generally limited to pressure differentials of 60 psi or less. Although the results are not conclusive, test data and observations were made that indicated that higher pressure differentials could be attained by further modifications of the test setup. In particular, it is recommended that further testing be performed after replacing the 40-horsepower pump motor presently in the test setup with a motor having a significantly high power rating (thereby allowing pump operation with longer seals and at higher pressure differentials than those tested so far).

Fields, S. F.↗