Developing a new criticality methodology to support decommissioning of legacy plutonium facilities
To decommission a legacy plutonium finishing facility, a number of gloveboxes need to be disposed of. These gloveboxes have been in place since the 1960's and were operational until the 1980's. A period of initial clean out and decommissioning took place in the 1990's and the first gloveboxes were removed from the line in the early 2000's. Compliance with downstream waste handling facility requirements meant that the gloveboxes needed to be removed using intensive 'hands-on' methods in order to size reduce them to fit into 200 litre (55 gallon) drums. This is the standard approach for handling waste items known as Plutonium Contaminated Material (PCM) on the Sellafield site and was credited in the criticality safety case for the decommissioning of the gloveboxes as it allowed each waste drum to be individually assayed such that the fissile content of the waste could be known. Not only was this approach time-consuming and laborious but as it involved operators working with cutting tools in a highly contaminated area it was challenged as being overly restrictive to operations and potentially hazardous to the workers. In order to decommission the remaining nine gloveboxes in the facility, a new decommissioning approach and associated criticality methodology has been developed. Instead of intensive size reduction and waste drum assay, the gloveboxes will be removed with little or no size reduction and put into storage crates without assay. The criticality assessor will review the operational history of each glovebox, along with the decommissioning records and relevant plant data, to make an evidence-based judgement that the crated glovebox represents no greater a residual criticality risk than would have been realised from the equivalent number of PCM drums that the standard decommissioning approach would have generated. This method identifies, in conjunction with the plant personnel, a number of review points to ensure that before the glovebox is removed any bulk residue material has been recovered and no more than a safe amount of moderating material (fixative) has been added to fix any remaining fissile contamination. Finally, once these review points have been confirmed to be complete - through a stakeholder meeting with criticality safety, plant operators and project managers - the glovebox will be placed in a crate, and this crate will be declared a Low Criticality Risk crate. No formal assay will be required prior to exporting the crate to the downstream waste handling facility and no fissile mass value will be assigned to the contents of the crate. No further intrusive work will be required on the crate and it can be safely stored without any spacing requirements, pending final disposal. (author)