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At least 1,063 records · Page 59

A comparison of surrogate constitutive models for viscoplastic creep simulation of HT-9 steel

Mechanistic microstructure-informed constitutive models for the mechanical response of polycrystals are a cornerstone of computational materials science. However, as these models become increasingly more complex – often involving coupled differential equations describing the effect of specific deformation modes – their associated computational costs can become prohibitive, particularly in optimization or uncertainty quantification tasks that require numerous model evaluations. To address this challenge, surrogate constitutive models that balance accuracy and computational efficiency are highly desirable. Data-driven surrogate models, that learn the constitutive relation directly from data, have emerged as a promising solution. In this work, we develop two local surrogate models for the viscoplastic response of a steel: a piecewise response surface method and a mixture of experts model. These surrogates are designed to adapt to complex material behavior, which may vary with material parameters or operating conditions. The surrogate constitutive models are applied to creep simulations of HT-9 steel, an alloy of considerable interest to the nuclear energy sector due to its high tolerance to radiation damage, using training data generated from viscoplastic self-consistent (VPSC) simulations. In conclusion, we define a set of test metrics to numerically assess the accuracy of our surrogate models for predicting viscoplastic material behavior, and show that the mixture of experts model outperforms the piecewise response surface method in terms of accuracy.

36 MATERIALS SCIENCE↗

Irradiation-induced creep in metallic nanolaminates characterized by In situ TEM pillar nanocompression

Our work reports on irradiation-induced creep (IIC) measured on nanolaminate (Cu-W and Ni-Ag) and nanocrystalline alloys (Cu-W) at room temperature using a combination of heavy ion irradiation and nanopillar compression performed concurrently in situ in a transmission electron microscope. Furthermore, we observed appreciable IIC in multilayers with 50 nm layer thicknesses at high stress, ≈½ the yield strength, but not in multilayers with only 5 nm layer thicknesses.

36 MATERIALS SCIENCE↗

Stress evolution and creep deformation in solid-oxide electrolysis cell systems – Dynamic modeling and multi-objective optimization to maximize stack life and efficiency

Here, this study develops a thermal stress model of solid-oxide electrolysis cells (SOECs) including a model for creep strain and failure probability that is integrated with a dynamic plant-wide model of a hydrogen production process. Uncertainties in key material properties of the cell are quantified to assess their impact on stress profile variability. The oxygen electrode is found to have about 10 times higher failure probability compared to the fuel electrode. The study shows that if the stack operation is not optimized, cycling operation would lead to stress build-up eventually leading to catastrophic failure. A dynamic optimization problem is set up for obtaining the optimal operational profile considering a variable hydrogen production rate. Due to the tradeoff between the efficiency and stress build-up, the dynamic optimization problem is multi-objective. It is observed that the optimizer can considerably reduce the stress build-up (i.e., can increase the stack life) albeit at the cost of a lower efficiency thus exhibiting strong tradeoffs between capital and operating costs. For example, if the stack would be replaced in 0.5 yr, specific energy requirement would be 48.5 kWh/kg H 2 while for a stack replacement time of about 6 yr, the specific energy requirement rises by about 4.2 %.

SOEC↗

Elevated temperature contact creep and friction of nickel-based superalloys using machine learning assisted finite element analysis

Nickel-based superalloys with superior thermochemical, mechanical, and tribological properties are highly utilized for critical components in several high temperature applications such as gas turbines and nuclear reactors. Inconel 617, in particular, is considered as one of the main candidate superalloys for tribo-components in very-high-temperature gas-cooled nuclear reactors. Recent findings indicate that this alloy grows unique surface oxide especially in a high-temperature helium environment with distinctive wear, friction, and contact properties. Here, this study investigates the high temperature contact area evolution and frictional behavior of Inconel 617 using finite element simulation and provides predictive models for the contact and friction performance at different normal loads, dwell times, and temperatures. High temperature helium-aged Inconel 617 top surface properties (up to 600 °C) are utilized along with a single asperity-based deformable elastic-plastic contact model under combined normal and tangential loading. Machine learning is used to assist the finite element results and to predict friction coefficient as well as contact area evolution. While a small difference is observed in the instantaneous friction coefficient (no dwell time) for all temperatures, friction coefficient increases considerably with dwell time. This shows that the effect of contact creep for longer dwell times significantly dominants the effect of high temperature variation in basic mechanical parameters such as modulus and yield strength. It is found that increasing temperature and dwell times lead to the friction coefficient increase, yet the dominance of dwell time effects decreases at higher temperatures and loads. While the analysis is presented for Inconel 617, the methodology is easy to be generalized and can be applied to other HT alloys.

36 MATERIALS SCIENCE↗

Co-Optimization of Wrought Alumina-Forming Austenitic Stainless Steel Composition Ranges for High-Temperature Creep and Oxidation/Corrosion Resistance

A seriesofcandidatealumina-formingaustenitic(AFA)stainlesssteelsdesignedtoevaluatetheeffectsof variationinAl,C,Cr,Mn,Nb,andNicontentonhigh-temperaturetensileproperties,creep,and oxidation/corrosionresistancewerestudied.ThecompositionsassessedwerebasedonmediumNi (20 25 wt%)andlowNi(12wt%)AFAvariationsstrengthenedprimarilybyMCand/orM23C6 carbide precipitates,andahighNi(32wt%)AFAsuperalloyvariationstrengthenedprimarilyby -Ni3Al intermetallic precipitates.Tensileandcreeppropertiesweremeasuredat650and750/760 1C, oxidation resistance from650to900 1C inairwithwatervaporandsteamenvironments,andsulfidation oxidation resistance inAr 20%H2 20%H2O 5% H2S at550and650 1C. Optimizedcompositionrangesfordifferent use temperaturesrangesbasedontheseevaluationsarepresented.

Brady, Michael P↗

Screening of Heritage Data for Improving Toughness of Creep-Resistant Martensitic Steels

Data science methods were used to quantify the effect of alloying additions on the tensile behavior of martensitic steels. The effort was undertaken to exploit the heritage data to establish the next experimental design space for the class of 9–12 wt% Cr steels for the application of turbine rotors with an operating temperature of 650 °C and above. Linear, lasso, and multivariate multiple regression models were utilized to identify which alloying elements contribute towards strength and ductility. Visualization techniques such as t-distributed stochastic neighbor embedding and pair-wire element specific comparisons were utilized to explore information gaps that exist within the data. Our research found that tantalum, recently added to improve the creep rupture lifetime, does not show any effect on tensile properties. All combined, the results suggest that the low tempering temperature has compensated for the low alloying additions in the past, therefore, new experiments are needed to isolate the effects of tempering temperature from those of individual elements.

36 MATERIALS SCIENCE↗

Reprocessable polyhydroxyurethane networks reinforced with reactive polyhedral oligomeric silsesquioxanes (POSS) and exhibiting excellent elevated temperature creep resistance

The rapid development of covalent adaptable networks or vitrimers shows promise for addressing the long-standing recycling issues associated with conventional, permanently cross-linked thermosets. At the same time, it is important to demonstrate that properties of reprocessable polymer networks can be optimized to meet the ongoing demand for high-performance materials. We have fabricated reprocessable polyhydroxyurethane (PHU) network composites reinforced with reactive polyhedral oligomeric silsesquioxanes (POSS). With functionalized POSS serving as a fraction of the cross-linkers, the PHU–POSS network nanocomposites exhibit significantly enhanced storage modulus at the rubbery plateau region relative to the neat PHU network. With up to 10 wt% POSS loading, these network composites can undergo melt-state reprocessing at 140 °C with 100% property recovery associated with cross-link density. We also show that hydroxyurethane dynamic chemistry leads to excellent creep resistance at elevated temperature up to 90 °C and is unaffected by reactive incorporation of POSS. In conclusion, this study demonstrates the effectiveness of POSS as nanofillers for designing high-performance, organic-inorganic dynamic PHU networks with excellent reprocessability.

42 ENGINEERING↗

Thermal creep and the skyrmion Hall angle in driven skyrmion crystals

In this study, we numerically examine thermal effects on the skyrmion Hall angle for driven skyrmions interacting with quenched disorder. We identify a creep regime in which motion occurs via intermittent jumps between pinned and flowing states. Here the skyrmion Hall angle is zero since the skyrmions have time to relax into equilibrium positions in the pinning sites, eliminating the side-jump motion induced by the Magnus force. At higher drives we find a crossover to a viscous flow regime where the skyrmion Hall angle is finite and increases with increasing drive or temperature. Finally, our results are in agreement with recent experiments which also show a regime of finite skyrmion velocity with zero skyrmion Hall angle crossing over to a viscous flow regime with a skyrmion Hall angle that increases with drive.

36 MATERIALS SCIENCE↗

High-Temperature Creep Properties of NIFS-Heat-2 High-Purity Low-Activation Vanadium Alloy

A low-activation vanadium alloy with the composition of V-4 mass% Cr-4 mass% Ti is an alternative to reduced-activation ferritic/martensitic (RAFM) steels for blanket structural material in fusion reactors. The NIFS-HEAT-2 (NH2) is the world’s highest-purity V-4Cr-4Ti alloy among over-30 kg-scale heats. The processes to purify this heat have successfully enhanced workability, weldability and low-activation characteristics, however degradation of high-temperature strength was a concern. The present study evaluated high-temperature creep properties of NH2, and confirmed no degradation under projected blanket service stresses.

Nagasaka, T↗

Measurements of He-Ar, He-N 2 , and He-air thermal creep slip and accommodation coefficients at high temperatures

Understanding gas flows in capillaries has many applications in modeling the transport of gases in nano-structured, porous, or fractured media. A network of capillaries can often approximate these media, and also information on gas-surface interactions obtained from capillary experiments can be used for modeling flows in these media. Experimental data on flows of different mixtures of He-Ar, He-N 2 , and He-air in the slip regime and in stainless steel capillaries at high temperatures were obtained by using a two-bulb apparatus. An accurate expression for the thermal creep slip coefficients with the Lennard-Jones potential parameters and diffuse-specular reflection gas-surface interaction conditions were then used to obtain the accommodation coefficients for the different gases. The experimental data are best described with values of accommodation coefficients in the range of 0.1–0.3 for He and 0.5–1.0 for Ar, N 2 , and air. Further, the use of values in this range is suggested for modeling gaseous flows in capillaries and nano-structured, porous, or fractured media if other direct measured values for a particular medium are unavailable.

42 ENGINEERING↗

On the correlation between the stress exponent for creep determined by nanoindentation and the mechanism of action enabling stress relief in indium

Instrumented indentation performed at room temperature with a Berkovich and 10 μm radius sphere has been used to measure the stress exponent for creep before and after the strain burst observed in well-annealed, high-purity indium. Before the strain burst, the measured values are successfully rationalized using a new model based on stress directed diffusional flow along the interface between the indenter tip and test specimen. After the strain burst, the measured stress exponents are found to be representative of dislocation glide and climb assisted glide. Here these results are compared and contrasted to the previous experimental investigations and modeling efforts of Feng et al., Lucas et al., and Li et al. Collectively, the experimental observations and rationalization presented here provide significant new insight into the mechanisms of action that control the competition for stress relief in small, constrained volumes of crystalline metals subjected to high homologous temperatures.

36 MATERIALS SCIENCE↗

Unified Creep Plasticity Damage (UCPD) Model for Rigid Polyurethane Foams

Numerous experiments were performed to characterize the mechanical response of several different rigid polyurethane foams (FR3712, PMDI10, PMDI20, and TufFoam35) to large deformation. In these experiments, the effects of load path, loading rate, and temperature were investigated. Results from these experiments indicated that rigid polyurethane foams exhibit significant volumetric and deviatoric plasticity when they are compressed. Rigid polyurethane foams were also found to be very strain-rate and temperature dependent. These foams are also rather brittle and crack when loaded to small strains in tension or to larger strains in compression. Thus, a new Unified Creep Plasticity Damage (UCPD) model was developed and implemented into SIERRA with the name Foam Damage to describe the mechanical response of these foams to large deformation at a variety of temperatures and strain rates. This report includes a description of recent experiments and experimental findings. Next, development of a UCPD model for rigid, polyurethane foams is described. Selection of material parameters for a variety of rigid polyurethane foams is then discussed and finite element simulations with the new UCPD model are compared with experimental results to show behavior that can be captured with this model.

36 MATERIALS SCIENCE↗

AGC 2 Irradiation Creep Strain Data Analysis

The Advanced Reactor Technologies Graphite Research and Development Program is conducting an extensive graphite irradiation experiment to provide data for licensing of a high temperature reactor (HTR) design. In past applications, graphite has been used effectively as a structural and moderator material in both research and commercial high temperature gas cooled reactor designs. Nuclear graphite H-451, used previously in the United States for nuclear reactor graphite components, is no longer available. New nuclear graphite grades have been developed and are considered suitable candidates for new HTR reactor designs. To support the design and licensing of HTR core components within a commercial reactor, a complete properties database must be developed for these current grades of graphite. Quantitative data on in service material performance are required for the physical, mechanical, and thermal properties of each graphite grade, with a specific emphasis on data accounting for the life limiting effects of irradiation creep on key physical properties of the HTR candidate graphite grades. Further details on the research and development activities and associated rationale required to qualify nuclear grade graphite for use within the HTR are documented in the graphite technology research and development plan.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Creep Analysis of Poly(ester urethane) Copolymer by Dynamic Mechanical Analysis (DMA): Melt Determination

An experiment is presented utilizing film tension, creep test dynamic mechanical analysis (DMA) to characterize the physical properties of a poly(ester urethane) block copolymer, Estane ® 5703. The polymer was pressed into a sheet from pellet form and cut into strips for analysis utilizing the TA Q800 DMA with film tension clamp. The strips were tested under five constant stress analyses from 0.125 to 0.625, at 0.125 MPa increments. Each analysis was run stepwise through a temperature gradient from 25 °C to 67 .5 °C with 2.5 °C increments, the material reached the instrument maximum displacement at different temperature steps dependent on the constant applied stress. At each of the 18 temperature steps the material was held at constant stress for 10 minutes and allowed to recover under stress-less conditions for 20 minutes. With data analysis recoverable strain data was produced and ultimately a curve of Modulus at temperature, the regression extrapolated to modulus = 0 M Pa. The extrapolated point correlated with data the weighted average melt point of the polymer measured by MDSC, within the regressive least squares fit of the measured moduli. Thereby measuring the melt temperature of a polymer by DMA. This is the third in a series of three reports 4,5 on the physical properties and degradation processes of materials used in polymer bonded explosive 9501 written for submission to the University of Oregon, Masters Industrial Internship Program.

36 MATERIALS SCIENCE↗

Fuel Swelling and Creep Analysis for a MURR LEU U-10Mo Monolithic Plate

In this work, finite element analysis (FEA) is used to model and simulate the thermo-mechanical behavior of a selected LEU MURR fuel plate under typical irradiation conditions of the proposed LEU MURR core. The proposed LEU fuel element for MURR conversion has 23 curved fuel plates. The fuel element design and analysis are described in Reference [7]. The safety analysis for calculating the margin to flow instability that had elements with a mixture of burnups, which is typical for MURR operations. In addition to the application of engineering hot channel factors to account for variations in the fuel element manufacturing that could affect the coolant channel gaps, the analysis assumed a constriction of the coolant channel gaps due to an increase in the fuel plate thicknesses during the element lifetime. Estimates of the local plate thickness increase at end-of-life (EOL) due to fuel swelling and creep were developed from experimental data presented in References [8] and [9]. The maximum local plate thickness increase from that analysis was calculated for fuel plate 23 in an EOL element. Furthermore, the minimum margin to flow instability for the reference LEU cores was calculated to occur in coolant channel 23 of an EOL element, which is the coolant channel between plates 22 and 23. Therefore,the work performed here evaluated plate 23 only, as this was found to be the most limiting plate.

Mohamed, Walid↗