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At least 1,063 records · Page 59

Structure and high temperature oxidation of mechanical alloyed Fe-Al coating

The structure and high temperature oxidation resistance of Fe-Al coating on low carbon steel were investigated. The Fe-Al coating was deposited on the surface of low carbon steel using a mechanical alloying method. The coating was then annealed at 600°C for 2 hour in a vacuum of 5 Pa. The cyclic-oxidation tests of low carbon steel, Fe-Al coatings with and without annealing were performed at 600°C for up to 60h in air. The structure of oxidized samples was studied by means of X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy X-ray spectroscopy (EDS). The results show that the Fe-Al coatings exhibit high oxidation resistance compared to the uncoated steel. After 60 h exposure, the uncoated steel formed mainly Fe{sub 3}O{sub 4} and Fe{sub 2}O{sub 3} layers with the total thickness of around 75.93 µm. Fe-Al coating without annealing formed a thin oxide layer, probably (Fe,Al){sub 2}O{sub 3}. Meanwhile, for annealed sample, EDX analysis observed the formation of two Fe-Al layers with difference in elements concentration. The obtained results suggest that the deposition of Fe-Al coating on low carbon steel can improve the oxidation resistance of low carbon steel.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Distribution of Tritium in the Near Surface of Type 316 Stainless Steel

The distribution of tritium in the near surface of stainless steel, type 316, has been measured using a combination of a ZnCl 2 wash and acid etching with diluted aqua regia. This method improves upon etching measurements reported in the literature: results show depth resolutions of ~10 nm using the diluted aqua regia. The ZnCl 2 wash results show very high surface concentrations (~1.5 x10 13 Bq/cm 3 ), which decreases by a factor of 10 6 after etching to a depth of ~10 um. Further, the tritium concentrations in the near surface (<10 um) of unmodified stainless-steel samples do not change significantly over the course of 233 days, which indicates a quasi-equilibrium state has been reached. Tritium migration to the surface from the subsurface region was measured by etching a sample, then storing it in air for 2 to 4 days. After storing in air, the surface concentrations increased a thousandfold and rapidly decreased to base levels after etching an additional ~2 um. Finally, these measurements indicate that perturbing the quasi-equilibrium concentration profile results in tritium migration to the surface in order to reestablish the prior equilibrium state.

36 MATERIALS SCIENCE↗

In situ temperature profile measurements with high-energy X-rays as a probe of optical floating zone crystal growth environment

The ability of optical floating zone (OFZ) furnaces to rapidly produce large single crystals of complex emerging materials has had a transformative effect on many scientific fields that require samples of this type. However, the crystal growth process within the OFZ furnace is not well understood owing to the challenges involved in monitoring the high-temperature crystal growth process. Novel beamline-compatible optical furnaces that approximate the inhomogeneous growth environment within an OFZ furnace have been fabricated and tested in high-energy synchrotron beamlines. In this paper, it is demonstrated that temperature profiles can be effectively extracted from powder diffraction data collected on polycrystalline ceramic rods heated at their tip. Furthermore, these measured temperature profiles can be accurately reproduced using a heat-transfer model that accounts for solid-state thermal conduction, partial sample lamp power absorption, convective air cooling and radiative cooling, allowing key thermal parameters such as thermal conductivity to be extracted from experimental data.

36 MATERIALS SCIENCE↗

Decayheatml

This code is designed to predict and analyze the decay heat generated in molten salt reactors (MSRs) using a hybrid approach that combines machine learning and segmented polynomial fitting. The accurate prediction of decay heat is essential for reactor safety and the optimization of spent fuel storage. The code operates through several key components: 1) Data Architecture: It incorporates a modular data architecture that handles various MSR-specific operational parameters such as power density, humidity content, and air ingress. These parameters are sampled using Sobol sequences to ensure comprehensive coverage of operational uncertainties. 2) Machine Learning Framework: The code employs a diverse set of machine learning models, including polynomial regression, decision trees, random forests, gradient boosting, support vector regression, k-nearest neighbors, multi-layer perceptrons, and symbolic regression. These models are trained to predict decay heat over a wide temporal range, from immediate shutdown up to 10,000 years. 3) Region-Optimized Training: The temporal domain is divided into multiple regions, each modeled separately to capture distinct decay heat characteristics across different time scales. This approach significantly improves the accuracy and interpretability of predictions. 4) Segmented Polynomial Interpretation (SPI): The SPI method translates machine learning predictions into piecewise polynomial equations. These equations are physically interpretable and can be directly integrated into existing engineering workflows and safety analyses. 5) Front-End Interfaces: The code includes both a Jupyter notebook interface for research development and a Streamlit web application for operational deployment. These interfaces allow users to interactively explore decay heat predictions, adjust operational parameters, and visualize results in real-time. 6) Applications: The framework supports various applications, including safety system validation and spent fuel container optimization. It enables real-time evaluation of worst-case decay heat scenarios, informing the design of passive safety systems and optimizing container designs for long-term storage. Overall, this code provides a robust, accurate, and user-friendly tool for predicting decay heat in MSRs, enhancing reactor safety, and optimizing spent fuel management.

Retamales, Mauricio Eduardo Tano [Idaho National L↗

Atmospheric Observation System for Greenhouse Gases (GHG) Instrument Handbook

The Greenhouse Gas (GhG) Measurement system is a combination of two systems in series: (1) the Tower Gas Processing (TGP) System, an instrument rack which pulls, pressurizes, and dries air streams from an atmospheric sampling tower through a series of control and monitoring components, and (2) the Picarro model G2301 cavity ringdown spectrometer (CRDS), which measures CO2, CH4, and H2O vapor; the primary measurements of the GhG system.

54 ENVIRONMENTAL SCIENCES↗

Green Ocean Amazon 2014/15 High-Volume Filter Sampling: Atmospheric Particulate Matter of an Amazon Tropical City and its Relationship to Population Health Field Campaign Report

Manaus, the capital of the Brazilian state of Amazonas, is developing very rapidly. Its pollution plume contains aerosols from fossil fuel combustion mainly due to vehicular emission, industrial activity, and a thermal power plant. Soil resuspension is probably a secondary source of atmospheric particles. The plume transports from Manaus to the U.S. Department of Energy (DOE) Atmospheric Radiation Measurement (ARM) Climate Research Facility ARM site at Manacapuru urban pollutants as well as pollutants from pottery factories along the route of the plume. Considering the effects of particulate matter on health, atmospheric particulate matter was evaluated at this site as part of the ARM Facility’s Green Ocean Amazon 2014/15 (GoAmazon 2014/15) field campaign. Aerosol or particulate matter (PM) is typically defined by size, with the smaller particles having more health impact. Total suspended particulate (TSP) are particles smaller than 100 μm; particles smaller than 2.5 μm are called PM2.5. In this work, the PM2.5 levels were obtained from March to December of 2015, totaling 34 samples and TSP levels from October to December of 2015, totaling 17 samples. Sampling was conducted with PM2.5 and TSP high-volume samplers using quartz filters (Figure 1). Filters were stored during 24 hours in a room with temperature (21,1ºC) and humidity (44,3 %) control, in order to do gravimetric analyses by weighing before and after sampling. This procedure followed the recommendations of the Brazilian Association for Technical Standards local norm (NBR 9547:1997). Mass concentrations of particulate matter were obtained from the ratio between the weighted sample and the volume of air collected. Defining a relationship between particulate matter (PM2.5 and TSP) and respiratory diseases of the local population is an important goal of this project, since no information exists on that topic.

63 RADIATION, THERMAL, AND OTHER ENVIRON. POLLUTAN↗

Stack Flow Rate Changes and the ANSI/N13.1-1999 Qualification Criteria: Application to the Hanford Canister Storage Building Stack

The Canister Storage Building (CSB), located in the 200-East Area of the Hanford Site, is a 42,000 square foot facility used to store spent nuclear fuel from past activities at the Hanford Site. Because the facility has the potential to emit radionuclides into the environment, its ventilation exhaust stack has been equipped with an air monitoring system. Subpart H of the National Emissions Standards for Hazardous Air Pollutants requires that a sampling probe be located in the exhaust stack in accordance with criteria established by the American National Standards Institute/Health Physics Society Standard N13.1-1999, Sampling and Monitoring Releases of Airborne Radioactive Substances from the Stack and Ducts of Nuclear Facilities.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Filter Aerosol Measurements for ARM

The goal of this study was to determine the best filter media for use in ARM PSAPs following the manufacturer discontinuation of the current filter media. The study comprised by multiple experiments to assess four potential replacement filter medium relative to the Pallflex E-70, which is being discontinued, and is documented in ARM ServiceNow under ENG0003846. The experiments laid out in the document ‘180504 Filter Aerosol Measurements for ARM.docx’ and several subsequent tests suggest that the Pallflex Emfab media is the best candidate for ongoing ARM filter-based absorbance measurements. Other media were ruled out based on particle-capture efficiency for small particles. In tests with Nigrosin, EMFAB exceeded all other media. Tests were done measuring reported absorbance for all media in Particle Soot Absorption Photometers (PSAPs) operated in parallel sampling under several conditions: ambient air, 3 sizes of black-dyed PSL (Poly Styrene Latex) spheres, and Nigrosin particles. These tests indicate a different factor of reported absorbance for each media relative to the original Pallflex E70 filter. The factor for the Azumi media was consistent with unpublished work by Ogren (NOAA). The tests described here were not exhaustive and were complicated by time-varying differences among the PSAPs used. However, it is concluded that they are sufficient to justify ARM switching to Emfab filter media for future ARM PSAP measurements. The remaining store of E70 will be reserved to quantitatively characterize differences between Emfab and E70 (and Azumi?) in both laboratory and field side-by-side tests as put forth in a succeeding ENG. This future work will empirically identify correction factors applicable to Emfab and quantify the uncertainty in comparing the historical E70 measurements with ongoing Emfab measurements. Comparison of PSAP measurements with an independent absolute ‘reference’ for aerosol absorbance, i.e., PhotoThermal Interferometry or difference measurements of Cavity Attenuated Phase Shift extinction (CAPS) minus Nephelometry scattering would be valuable but exceed the scope of ARM Infrastructure. While the characterization of correction factors is required for maintaining and improving accuracy in future absorption measurements, it was beyond the scope of the current study.

54 ENVIRONMENTAL SCIENCES↗

Report on The Down-Selected Nanoprecipitates-Strengthened Advanced Ferritic Alloys for Nuclear Reactor Applications

One ferritic steel (BL-Nb) and one ferritic-martensitic steel (TTZ2M) were down-selected for further investigation. Based on the TTZ2M, two large-scale ferritic-martensitic heats, i.e., FTT1 and FTN1, were produced at industrial steelmaking facilities, which are in contrast to the small laboratory heats BL-Nb and TTZ2M. Other than the standard normalization and tempering condition of the ferritic-martensitic steels, a heat-treated condition was explored for the FTT1 and FTN1, which is named as FTT1-T and FTN1-T, respectively. Two-step aging was applied to BL-Nb to favor the precipitation of Laves and B2-NiAl phases. The alloy compositions and heat treatment temperatures were guided by computational thermodynamics and dilatometry. Tensile, Charpy impact, and creep tests were conducted on the samples of the steels in air, using a commercial heat of T91 as a reference. Microstructural characterization was primarily using transmission electron microscopy and energy dispersive x-ray spectroscopy with occasional uses of optical microscopy.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Filter Aerosol Measurements for ARM

The goal of this study was to determine the best filter media for use in Atmospheric Radiation Measurement (ARM) particle soot absorption photometers (PSAPs) following the manufacturer discontinuation of the current filter media. The study comprised multiple experiments to assess four potential replacement filter medium relative to the Pallflex E-70, which is being discontinued, and is documented in ARM’s ServiceNow system under ENG0003846. The experiments laid out in the document ‘180504 Filter Aerosol Measurements for ARM.docx’ and several subsequent tests suggest that the Pallflex Emfab media is the best candidate for ongoing ARM filter-based absorbance measurements. Other media were ruled out based on particle capture efficiency for small particles. In tests with Nigrosin, Emfab exceeded all other media. Tests were done measuring reported absorbance for all media in PSAPs operated in parallel sampling under several conditions: ambient air, three sizes of black-dyed PSL (polystyrene latex) spheres, and Nigrosin particles. These tests indicate a different factor of reported absorbance for each media relative to the original Pallflex E70 filter. The factor for the Azumi media was consistent with unpublished work by Ogren (National Oceanic and Atmospheric Administration [NOAA]). The tests described here were not exhaustive and were complicated by time-varying differences among the PSAPs used. However, it is concluded that they are sufficient to justify ARM switching to Emfab filter media for future ARM PSAP measurements. The remaining store of E70 will be reserved to quantitatively characterize differences between Emfab and E70 (and Azumi?) in both laboratory and field side-by-side tests as put forth in a succeeding ENG. This future work will empirically identify correction factors applicable to Emfab and quantify the uncertainty in comparing the historical E70 measurements with ongoing Emfab measurements. Comparison of PSAP measurements with an independent absolute ‘reference’ for aerosol absorbance, i.e., photo thermal interferometry or difference measurements of cavity attenuated phase shift extinction (CAPS) minus nephelometry scattering, would be valuable but exceed the scope of ARM Infrastructure. While the characterization of correction factors is required for maintaining and improving accuracy in future absorption measurements, it was beyond the scope of the current study.

aerosol observing system↗

Development of nanoprecipitates-strengthened advanced ferritic alloys for nuclear reactor applications

By using the experimentally justified and optimized thermodynamic database, five ferritic steels and three ferritic-martensitic steels were designed for property screening, including Vickers hardness, tensile, creep, and radiation hardening, which led to the down-selection of one ferritic steel (BL-Nb) and one ferritic-martensitic steel (TTZ2M) for further investigation. Based on the TTZ2M, two large-scale ferritic-martensitic heats, i.e., FTT1 and FTN1, were produced at an industrial steelmaking facility, which are in contrast to the small laboratory heats BL-Nb and TTZ2M. Other than the standard normalization and tempering condition of the ferritic-martensitic steels, a heat-treated condition was explored for the FTT1 and FTN1, which is named as FTT1-T and FTN1-T, respectively. Two-step aging was applied to BL-Nb to favor the precipitation of Laves and B2-NiAl phases. Tensile, Charpy impact, and creep tests were conducted on the samples of the steels in air, using a commercial heat of T91 as a reference. Microstructural characterization was primarily conducted using transmission electron microscopy and energy dispersive x-ray spectroscopy with occasional uses of optical microscopy and scanning electron microscopy.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Review and Summary of Corrosion Behavior for Aluminum-Clad Spent Nuclear Fuel in Dry Storage

A description of the corrosion behavior of aluminum alloys used for cladding on aluminum-based, aluminum-clad nuclear fuel used in research reactors under potential dry storage conditions has been compiled. An evaluation is made of potential additional corrosion with water postulated to not be removed during drying. The relative humidity (RH) produced by typical dryness criteria for industrial spent nuclear fuel drying is expected to be low, particularly at high temperatures (17% RH at 20°C and lower at higher temperatures). Existing corrosion data suggests that negligible vapor-phase corrosion of aluminum is expected at such low humidity, even for nominally bare aluminum surfaces. That is, the predicted relative humidity from free water (e.g., 17% RH) is below the “critical” relative humidity (~40% RH at room temperature), below which no significant corrosion is observed for bare aluminum. Furthermore, reported room-temperature corrosion rates are very low even under saturated (100% RH) water vapor. Existing results showing significant vapor-phase corrosion corresponded specifically to conditions of high temper ed with high relative humidity. A relatively large reservoir of (chemically bound) water exists in the aluminum (oxy)hydroxide films on the SNF cladding surface. The estimated total could saturate the gas even at relatively high temperature if fully released; however, its release as molecular water is expected to only be plausible if the temperature during storage exceeds both the drying temperature and the threshold for thermal decomposition of the trihydroxides (~220°C). Therefore, the combination of high temperature and high relative humidity that could drive significant corrosion is considered implausible during sealed dry storage following an appropriate drying process, to include >220°C drying for canisters that may approach or exceed this temperature during storage. Vapor-phase testing of aluminum samples with an adherent (oxy)hydroxide layer, prepared in liquid water to resemble those on actual aluminum-clad spent nuclear fuel (ASNF), did not observe evidence of additional corrosion even at combined high-temperature (up to 180°C) and high-humidity (up to 100% RH) conditions. Instead, small net mass losses were observed for most specimens and attributed to dehydration of the samples, which had been air-dried only prior to testing. ASNF being moved to dry storage is expected to have an existing (oxy)hydroxide film, suggesting that the cladding will be less prone to additional corrosion than bare aluminum metal. If significant corrosion did occur during sealed storage, the overall extent and impact is expected to be small. Corrosion post-closure of a canister would not alter the total amount of hydrogen in the canister, so it would have no effect on the maximum H 2 release already assessed in existing bounding calculations. In addition, the total amount of water in a 25-µm dense bayerite film would consume a only ~8 µm additional aluminum metal on average, if fully consumed by oxidizing aluminum metal to Al 2 O 3 . These conclusions are consistent with ASNF-in-canister simulations to date, which included a reaction pathway for corrosion using kinetics from previous literature and believed to be conservative and predicted very low rates of corrosion.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Smokeless Chimney using Smoke Opacity as a Combustion Control Parameter (CRADA Final Report)

If operated poorly, wood burning heaters can produce large amounts of particulate matter (PM). Although several instruments are available to monitor PM, most require dilution air and are unable to sample directly from a flue due to the high PM concentrations and temperatures. Opacity sensors can measure color, opacity and smoke density from wood heater stacks. They operate by transmitting a light beam through the emission source and measuring the amount of light intensity lost (opacity) and light not reflected (color). Although opacity sensors are used in several areas, none have been thoroughly evaluated or optimized for measuring smoke from wood heaters.

47 OTHER INSTRUMENTATION↗

Electrets used to measure exhaust cloud effluents from Solid Rocket Motor (SRM) during demonstration model (DM-2) static test firing

Electrets were compared with fixed flow samplers during static test firing. The measurement of the rocket exhaust effluents by samplers and electrets indicated that the Solid Rocket Motor had no significant effect on the air quality in the area sampled. The results show that the electrets (a passive device which needs no power) can be used effectively alongside existing measuring devices (which need power). By placing electrets in areas where no power is available, measurements may be obtained. Consequently, it is a valuable complementary instrument in measuring rocket exhaust effluents in areas where other measuring devices may not be able to assess the contaminants.

Susko, M.↗

Second generation PMR polyimide/fiber composites

A second generation polymerization monomeric reactants (PMR) polyimdes matrix system (PMR 2) was characterized in both neat resin and composite form with two different graphite fiber reinforcements. Three different formulated molecular weight levels of laboratory prepared PMR 2 were examined, in addition to a purchased experimental fully formulated PMR 2 precurser solution. Isothermal aging of graphite fibers, neat resin samples and composite specimens in air at 316 C were investigated. Humidity exposures at 65 C and 97 percent relative humidity were conducted for both neat resin and composites for eight day periods. Anaerobic char of neat resin and fire testing of composites were conducted with PMR 15, PMR 2, and an epoxy system. Composites were fire tested on a burner rig developed for this program. Results indicate that neat PMR 2 resins exhibit excellent isothermal resistance and that PMR 2 composite properties appear to be influenced by the thermo-oxidative stability of the reinforcing fiber.

Cavano, P. J.↗

Fast Dual Analog-to-Digital Converter

Unit delivers blocks of quadrature data to computer memory. Contains 105 integrated circuit packages in 19 by 3 1/2 inch (48.26 by 8.39 cm) rack mounted drawer with internal force air blower. Intended for synchronous sampling of quadrature pairs of data, samples with minimal skew (about 10 nanoseconds) using video-type high-speed sampling technology. Unit equipped for computer controlled self-testing. Originally developed for planetary radar data-acquisition system.

Wallis, D. E.↗

Magnetism of nakhlites and chassignites

Hysteresis measurements on three shergottite and two nakhlite meteorites indicate single domain grain size behavior for the highly shocked Shergotty, Zagami, and EETA 79001 meteorites, with more multidomain-like behavior for the unshocked Nakhla and Governador Valadares meteorites. High viscosity and initial susceptibility for Antarctic shergottite ALHA 7705 indicate the presence of superparamagnetic grains in this specimen. Thermomagnetic analysis indicate Shergotty and Zagami as the least initially oxidized, while EETA 79001 appears to be the most oxidized. Cooling of the meteorite samples from high temperature in air results in a substantial increase in magnetization due to the production of magnetite through oxidation exsolution of titanomagnetite. However, vacuum heating substantially suppresses this process, and in the case of EETA 79001 and Nakhla, results in a rehomogenization of the titanomagnetite grains. Remanence measurements on several subsamples of Shergotty and Zagami meteorites reveal a large variation in intensity that does not seem related to the abundance of remanence carriers. The other meteorites carry only weak remanence, suggesting weak magnetizing fields as the source of their magnetic signal. The meteorites' weak field environment is consistent with Martian or asteroidal body origin but inconsistent with terrestrial origin.

Cisowski, S. M.↗

Containerless processing in the European microgravity programme

Reasonable acoustic levitation for undercooled melts in space was obtained, but some residual instabilities in times of high thermal transients need to be eliminated. Electrostatic levitation was developed with the acoustic levitator with similar applications in mind. The system tested used a tetrahedral electrode configuration with unchanged samples. ESA's involvement in electromagnetic levitation is concentrated on accommodation studies for the European Containerless Processing Lab for the Space Station Freedom. The gas film technique is based on the processing of samples confined by porous walls. Air flow through the walls create air cushions which inhibit wall contact. This technique is particularly promising for glasses.

Behrmann, P.↗