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This poster, presented at the 2019 Advanced Manufacturing Office Peer Review Meeting, outlines opportunities, trends and technoeconomic analysis related to sustainable manufacturing and recycling.
A system and a method for separating and recycling magnets made from rare earth elements from an article of manufacture used an alignment device to property position the rare earth magnet for processing. Once proper alignment is made, a separating device removes the magnet and a portion of the article. A heating device demagnetizes the magnets and vibration causes the magnets to separate from the portion of the article. Electromagnets remove the portion of the article and the rare earth magnets pass through for reclamation.
Disclosed herein are improved methods and devices for recycling lithium cathodes from batteries.
The ionization profile monitors (IPMs) are used to measure the beam size in synchrotrons. Both the Fermilab Recycler and Main Injector (MI) machines have IPMs. However, they were not well understood enough to provide confidence in their measurements. Accurately measuring beam size through the IPMs was crucial to recognize the loss mechanisms for accelerators and to keep the beam loss to a minimum. Thus, performing measurements with different parameters using the IPMs led to a better analysis on how changes in conditions affect the beam size. The IPM measurements are compared with that of multi-wires in the upstream transfer line after applying corrections. The results were compared with other diagnostics and the change in the beam size for different parameters are presented in this paper.
Disclosed herein are embodiments of a method for making recyclable polymers and a method for decomposing the polymers back to the monomers which can then be reused. The polymer are stable to aqueous and/or acid conditions and may have a formula II ##STR00001## The method to decompose the polymer back to the monomers may comprise heating the polymer in a protic organic solvent.
The novelty of a chemical looping combustion (CLC) process is its ability to oxidize solid or gaseous fuels in a nitrogen-free environment eliminating the need for post combustion carbon dioxide capture. The technology is based on the oxygen carrier (OC); a metal oxide that at high temperatures can undergo a reduction reaction with a fuel, followed by an oxidation reaction with air. Successful development of CLC processes is dependent on the OC having: low cost, high attrition resistance under CLC conditions, and high reactivity for coal. In this paper, we discuss the development of a novel iron-based OC formulation produced from low cost and abundant raw materials. The active OC components are recyclable, with reformulated material performance comparable to the virgin OC, even when reformulated with ash contents of up to 10%. Furthermore, we discuss a techno-economic analysis for a centrally located OC facility for the novel OC, with a production capacity of 1 million metric tonnes per year. The facility serves a hypothetical market comprising 25 chemical looping combustion facilities, averaging 5 tonnes per hour OC replacement per facility. Estimates for the cost of the OC are around $150/tonne, and include an energy-to-power option to improve process economics.
Disclosed herein are improved methods and devices for recycling lithium cathodes from batteries using a Soxhlet extractor.
An improved method of recycling lithium-ion battery anode scraps is provided. The method involves isolating an anode scrap including a graphite anode film adhered to a current collector foil with a polyvinylidene fluoride binder. The anode scrap is combined with deionized water to form a first mixture. The graphite anode film is delaminated from the current collector foil to form a second mixture comprising a free collector foil and a free graphite anode film. The free graphite anode film is filtered and dried from the second mixture to recover the free graphite anode film. The free graphite anode film is combined with a solvent comprising N-methyl-2-pyrrolidone (NMP) to form an anode formation slurry. The slurry is coated onto a copper current collector to produce a new anode.
The 309 Facility housed the Plutonium Recycle Test Reactor (PRTR), an operating test reactor in the 300 Area at Hanford, Washington. The reactor first went critical in 1960 and was originally used for experiments under the Hanford Site Plutonium Fuels Utilization Program. The facility was decontaminated and decommissioned in 1988-1989, and the facility was deactivated in 1994. The 309 facility was added to Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) response actions as established in an Interim Record of Decision (IROD) and Action Memorandum (AM). The IROD directs a remedial action for the 309 facility, associated waste sites, associated underground piping and contaminated soils resulting from past unplanned releases. The AM directs a removal action through physical demolition of the facility, including removal of the reactor. Both CERCLA actions are implemented in accordance with U.S. EPA approved Remedial Action Work Plan, and the Remedial Design Report / Remedial Action Report associated with the Hanford 300-FF-2 Operable Unit. The selected method for remedy was to conventionally demolish above grade structures including the easily distinguished containment vessel dome, remove the PRTR and a minimum of 300 mm (12 in) of shielding as a single 560 Ton unit, and conventionally demolish the below grade structure. Initial sample core drilling in the Bio-Shield for radiological surveys showed evidence that the Bio-Shield was of sound structure. Core drills for the separation process of the PRTR from the 309 structure began at the deck level and revealed substantial thermal degradation of at least the top 1.2 m (4LF) of Bio-Shield structure. The degraded structure combined with the original materials used in the Bio-Shield would not allow for a stable structure to be extracted. The water used in the core drilling process proved to erode the sand mixture of the Bio-Shield leaving the steel aggregate to act as ball bearings against the core drill bit. A redesign is being completed to extract the 309 PRTR and entire Bio-Shield structure together as one monolith weighing 1100 Ton by cutting structural concrete supports. In addition, the PRTR has hundreds of contaminated process tubes and pipes that have to be severed to allow for a uniformly flush fit with a lower lifting frame. Thirty-two 50 mm (2 in) core drills must be connected with thirty-two wire saw cuts to allow for lifting columns to be inserted. Then eight primary saw cuts must be completed to severe the PRTR from the 309 Facility. Once the weight of the PRTR is transferred to the lifting frame, then the PRTR may be lifted out of the facility. The critical lift will be executed using four 450 Ton strand jacks mounted on a 9 m (30 LF) tall mobile lifting frame that will allow the PRTR to be transported by eight 600 mm (24 in) Slide Shoes. The PRTR will then be placed on a twenty-four line, double wide, self powered Goldhofer for transfer to the onsite CERCLA Disposal Cell (ERDF Facility), approximately 33 km (20 miles) away. (authors)
REMIX fuel consumption in WWER-1000 is considered. REMIX fuel is fabricated from non-separated mixture of uranium and plutonium obtained during NPP spent fuel reprocessing with further makeup by enriched natural uranium. It makes possible to recycle several times the total amount of uranium and plutonium obtained from spent fuel with 100% loading of the WWER-1000 core. The stored SNF could be also involved in REMIX fuel cycle by enrichment of regenerated uranium. The same approach could be applied to closing the fuel cycle of CANDU reactors. (authors)
Safe management of used nuclear fuel (UNF) is key to the survival of the nuclear industry. That is why it is more important than ever to have a consent-based, practical, credible, and sustainable roadmap for managing the back-end of the nuclear cycle. Worldwide UNF Light Water Reactors (LWR) inventories are currently around 200,000 tons and are estimated to grow to more than 350,000 tons by 2030, and operating nuclear reactors in the U.S. continue to discharge UNF every 18 to 24 months. International experience has demonstrated that the development of a permanent geological repository can be a multi-decade process, especially in the face of public acceptance challenges. Meanwhile, the solution for permanent disposal of UNF in the U.S. is moving at a glacial pace. As a result, industrial stakeholders have been forced to find practical interim UNF storage solutions in order to continue safely operating their reactors. Among those interim solutions are the cask- or canister-based dry storage systems that have dramatically increased in the last 10 years as they provide flexibility for expansion with a low up-front investment. With interim dry storage in place for more than 30 years, our industry is entering a new phase as we are forced to prepare for a few more decades before geological repositories begin operating. Consequently, interim dry storage has to be extended for 80 years or more. Thus, new considerations have to be taken into account to ensure the safety of this stored used fuel: - Interim storage systems are aging; - High burn-up fuel behavior overtime is uncertain; - Used fuel is losing its self-protection; - The number of shutdown sites without a fuel transfer facility, such as a pool, is increasing; - Some owners of Independent Spent Fuel Storage installation (ISFSI) at shutdown sites are not nuclear operators anymore. With increasing uncertainties, AREVA TN -- based on its long expertise with used fuel transportation and interim storage systems -- is adapting its portfolio to develop integrated and flexible solutions that will remove the burden of interim used fuel management from nuclear operators. AREVA TN is developing comprehensive solutions to reduce risks including the continued supply of proven safe high-performance dry storage systems; on-site services to safely transfer used fuel from pool to pad; the optimization of fuel heat load in the storage pool and pad; innovative aging management services including inspection, monitoring and repair; a realistic solution for consolidated interim storage with a priority to remove Used Nuclear Fuel stored in dry storage systems from shutdown sites; world-class transport and logistics services to safely move the used fuel from nuclear reactor sites to consolidated storage and repository or recycling as applicable, and turnkey management of shutdown ISFSIs. Due to the lack of an available path for transporting used fuel away from reactors, nuclear operators are faced with many challenges and growing uncertainties. Our presentation will describe the practical solutions developed and being developed in order to manage used fuel on behalf of nuclear operators and allows them to continue focusing on the important job of producing carbon-free clean energy. (authors)
Pu-238 has been used as a power source for spacecraft since the early days of space exploration. It has proven to be an effective source of power where the use of solar generated power is impractical. Its application for use in spacecraft power systems was developed by the USA and Russia who have spent many $ 100s of millions on its development and production. However, the original facilities for the production of Pu-238 are no longer in use and existing worldwide stockpiles have reduced to levels sufficient for only one or two further missions. Production of Pu-238 requires considerable facilities including a nuclear reactor and reprocessing plants that are very expensive to build and operate. The European Space Agency (ESA) has assessed the options for post-launch power generation in future European space missions and has made the decision to pursue the use of Am-241 as an alternative isotope to power future European Radioisotope Power Systems (RPS). What makes Am-241 attractive for the European market is its 100% isotopically pure production from the decay of Pu-241 in separated civil plutonium stockpiles. Historically, Europe has relied on collaborations with the USA or Russia to access these nuclear power sources. During 2009, the European Space Agency (ESA) funded a project to examine the cost and practicality of establishing a European source of material suitable for Radioisotope Power Systems (RPS). The study concluded that a small number of radioisotopes could be used in RPSs. On further review two leading candidates, Am-241 and Pu-238, were selected for further study. Whilst Pu-238 was recognized as the isotope of choice for use in RPSs, the costs of setting up a European based production facility was prohibitively expensive. Although Am-241 has a number of limitations compared to Pu-238, the much reduced production costs make Am-241 an attractive option for European based production of RPSs. Despite its lower power density of ∼ 0.11 Wth/g, Am-241 is viewed as a potential alternative to Pu-238 because of its availability within the nuclear fuel cycle. During the reprocessing of spent nuclear fuel plutonium is separated as a chemically pure PuO{sub 2} product, containing around 3-11% w/w of the Pu-241 isotope, and placed into storage. During storage the Pu-241 isotope beta decays to Am-241 with a half-life of 14.4 years. {sub 94}{sup 241}Pu → (β 14.4 y) {sub 95}{sup 241}Am. This process has resulted in many 100 kgs of americium growing into the civil plutonium stockpile in the UK; material that is of value in generating heat sources and is able to be recycled. The key benefit of Am-241 as a potential European RPS source isotope is the availability of feed material along with the facilities to process it. It is expected that aged civil PuO{sub 2} will contain 25-50 g Am-241 per kg PuO{sub 2} depending on the source. A conceptual flowsheet using facilities for separating americium from plutonium is expected to produce on average 8.4 kg Am/year. ESA are now following their published road-map of studies to develop flight ready RTGs and RHUs. This has included the development and testing of the flowsheet to be used for production of Am-241. The project has focused on underpinning the conceptual flowsheet, using aged plutonium in NNL's PuMA laboratory. This has underpinned the design of a plant to produce a steady supply of Am-241. The scope of the overall project is 'store to store' - the starting point is aged plutonium currently housed in existing Sellafield stores and the end point is the storage of separated plutonium and americium powders on the Sellafield site. The full scale process is planned to be housed within the NNL's Central Laboratory in an existing facility designed for plutonium active operations. (authors)
The electromagnetic eigenmodes of the Fermilab Recycler RF cavities were simulated with ACE3P running on NERSC's 'Perlmutter' supercomputer in an attempt to optimize their tuning range to comfortably support slip-stacking. A theory, based on coupled circuits and avoided crossings, was developed to explain the origins of the tuning range for tuner-cavity waveguide systems. This provided a logical, rigorous method to carry out this optimization, although engineering problems due to high voltages in the tuner and the operational $\mu$ range of the garnet had to be carefully implemented. It was shown that the desired goal of 10kHz of tuning was not attainable with the current cavity specifications. The maximum tuning range obtained was 5.59kHz for a single tuner with a coaxial line of length 63in. A double tuner cavity was also studied using the simulation software, although with little improvement in the tuning range. A promising technique to improve the tuning range involving the desynchronization of the garnets' magnetic permeabilities is proposed.
Virtually all activities related to radioactive materials and to the utilization of nuclear energy generate radioactive waste. Due to limited storage facilities and waning public acceptance for long-term disposal of radioactive waste as well as the associated cost, implementation of strategies and methods for its effective reduction are mandatory. Clearance of materials is one possible concept to reach this goal. The International Atomic Energy Agency (IAEA) defines the process of clearance as 'the removal of radioactive materials or radioactive objects within authorized practices from any further regulatory control by the regulatory body.' Thus, these materials are no further treated as radioactive waste and may be recycled or disposed of conventionally. In quantitative terms, clearance is generally related to the '10 μSv-Concept' This means that the effective dose expected to be incurred by any member of the public due to cleared materials is of the order of 10 μSv or less in a year. A combination of appropriate clearance concepts, methods and measurement techniques, following an integrated clearance strategy for a project, allows the return of up to 97 % of the mass of a decommissioned NPP to the conventional waste cycle. This includes the concept of clearance for a specific purpose, often referred to as 'conditional clearance', i.e. the case where a certain condition has to be fulfilled before the act of clearance has been completed. As a technical expert organization, TUV NORD EnSys accompanied the development, implementation and execution of clearance procedures in more than 13 nuclear power-plants and installations, either operational or in various states of decommissioning. Thus, TUV Nord EnSys has abundant experience in and a comprehensive overview on the implementation of different clearance strategies and procedures. Considering the increased waste-volumes and additional waste-streams to be handled during decommissioning, the transition to a decommission-focused clearance system is of vital importance for successful waste-minimization. This paper provides a view on the perspective of a technical support organisation (TSO) towards implementation of a holistic clearance strategy into the decommissioning concept for radioactive waste minimization. (authors)
Dealing with spent nuclear fuel (SNF) and other radioactive waste management is one of the main issues of the nuclear industry. Today, there is an increased demand for lower environmental affection and higher safety assurances within all industries dealing with radioactivity. The resulting increasing costs for dealing with radioactive waste, altogether with the pressure of public opinion, are strong motivation factors for the development of recycling schemes, softening the effects on the environment, and bringing economic advantages for the nuclear industry. This problem is even multiplied as a significant wave of decommissioning of nuclear facilities can be expected in the next decades and it makes the problem even more urgent. The Organisation for Economic Co-operation and Development/Nuclear Energy Agency estimates that 400 nuclear power plants will have to be decommissioned between 2014 and 2050 and it will generate more than 5 million tons of radioactive scrap metal. If the decommissioning of other nuclear installations is taken into account, almost 30 million tons of scrap metal contaminated by radionuclides will need to be handled?1 According to an International Atomic Energy Agency report?2 during the nuclear facility decommissioning process, only 3 % of the material is considered contaminated, but costs for its disposal can make over 60 % of overall costs. In both of mentioned areas - SNF reprocessing and material decontamination - possible benefits of ionic liquids (ILs) are studied worldwide because of their interesting physical-chemical properties and chemical behavior. ILs (described as room-temperature molten salts in older literature) are commonly described as salts with organic cations associated with organic or inorganic anions that are liquid below 373 K and fully consisting of ions and offer advantages of nonaqueous processes like a safer environment because of substituting volatile and flammable organic solvents or less serious criticality issues. At the same time, ILs beat high-temperature molten salt in comparing energy costs. Also some other of ILs' unique properties are definitely attractive for areas of SNF reprocessing and solid waste decontamination. Among other major advantages of ionic liquids, negligible vapor pressure, non-flammability, chemical and mechanical stability, tunability as well as good electric conductivity or wide electrochemical window are usually being mentioned. In this contribution, the experimental verification of some principles needed for the development of the decontamination of material contaminated with uranium and europium are presented as model cases.
An efficient fuel cycle is vital to sustainable and cost-effective energy generation in fusion systems. Since tritium is not widely available, fusion systems must breed their own tritium for sustainable fusion deuterium-tritium reactions. An inefficient fuel cycle increases the tritium inventory needed for operations, which increases costs, constraints on tritium management systems, and safety concerns. A fuel cycle model is a powerful tool for understanding tritium inventories and flow rates across all systems in the fuel cycle. By simplifying the technical details into time-dependent tritium flow rates and inventories, the model can simulate the entire fuel cycle with high computational efficiency, even for technologies that are still under development. It can therefore quantify the impact of new tritium management technologies on fuel cycle efficiency. To evaluate the impact of key components on reducing tritium inventory, we are using and expanding an existing fuel cycle models based on latest advancements in fuel cycle research. The new model integrates Tritium Permeation Membrane (TPM) and Direct Internal Recycling (DIR) to enhance tritium transport from blanket breeders and plasma exhaust. These fuel cycle models are implemented in TMAP8 (Tritium Migration Analysis Program, version 8), a MOOSE-based open-source application designed to provide cutting-edge capabilities for tritium transport and fuel cycle modeling. The study aims to demonstrate the extensibility of existing fuel cycle modeling capability in TMAP8 and to offer a proof-of-principle design for future fusion plant systems. The presentation will cover the performance of fuel cycle modeling capabilities available in TMAP8, highlight advancements in fuel cycle research, and present a sensitivity analysis of these models. The results underline potential approaches and technology solutions to lower tritium inventory requirements, highlighting their role in shaping the future of fusion energy.
Coal fly ash (CFA) can be a promising source for recovering rare-earth elements (REEs), as it contains a broad range of REEs with average concentrations frequently exceeding those in traditional rare earth mines. Recent research from our group has demonstrated that REEs can be preferentially extracted from CFA solids using a recyclable ionic liquid (IL), betainium bis-(trifluoromethylsulfonyl)imide ([Hbet][Tf2N]). When CFA was heated with the mixture of IL and an aqueous solution above 65°C, most leached REEs partitioned into the IL phase and were separated from the bulk elements. Subsequent acid stripping of the REE-loaded IL removed the REEs and regenerated the IL for reuse in multiple extraction cycles. This IL-based REE-CFA recovery method has been applied to ten CFA samples derived from different coal sources, including ash recovered from disposal ponds. Analysis of 34 elements confirmed the process consistently achieved high REE recovery efficiency, with strong selectivity over bulk and trace elements across diverse CFA types. In addition to the IL-solid extraction, the performance of [Hbet][Tf2N] in extracting REEs from fly-ash leachates have been evaluated by four commonly used leaching reagents, including HCl, HNO3, H2SO4, and citrate. During the IL-leachate extraction, [Hbet][Tf2N] was mixed and heated with a Class C fly ash leachate generated from each leaching reagent, followed by an acid stripping. It was observed that the partitioning and recovery of REEs increased as the leachate pH increased from 3 to 11. Among the investigated leachates, HCl and citrate proved to be the most compatible with IL extraction, exhibiting a slightly higher REE recovery and a lower non-REE co-extraction compared to the IL-solid extraction. Sc, Y, Nd, Sm, Gd, Dy, and Yb consistently showed a high recovery rate from both CFA solids and leachates. Notably, Pr, Tb, and Ho, which were not previously leached from the CFA solids, were partially recovered from the leachates. Overall, our studies revealed the strong potential of [Hbet][Tf2N] for effectively recovering REEs from leachates, highlighting its applicability as a sustainable strategy for other aqueous REE feedstocks. Furthermore, a techno-economic analysis will be performed to quantify the economic viability of the IL-based REE recovery method and guide future process improvement.
The effective separation of biogenic and non-biogenic carbon from non-recyclable municipal solid waste (n-MSW) presents a significant challenge in the United States. Currently, there are no efficient methods available to address this issue, hindering the potential for maximizing waste utilization and reducing landfilling rates. This project aims to develop and implement a combine thermomechanical separation techniques to separate biogenic and non-biogenic carbon within n-MSW, ultimately facilitating greater resource recovery and enhancing the efficiency and environmental impact of waste management practices.