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At least 1,045 records · Page 58

Investigation of a subsonic-arc-attachment thruster using segmented anodes

To investigate high frequency arc instabilities observed in subsonic-arc-attachment thrusters, a 3 kW, segmented-anode arc jet was designed and tested using hydrogen as the propellant. The thruster nozzle geometry was scaled from a 30 kW design previously tested in the 1960's. By observing the current to each segment and the arc voltage, it was determined that the 75-200 kHz instabilities were results of axial movements of the arc anode attachment point. The arc attachment point was fully contained in the subsonic portion of the nozzle for nearly all flow rates. The effects of isolating selected segments were investigated. In some cases, forcing the arc downstream caused the restrike to cease. Finally, decreasing the background pressure from 18 to 0.05 Pa affected the pressure distribution in the nozzle including the pressure in the subsonic arc chamber.

Berns, Darren H.↗

Performance testing of a fixed configuration microwave arcjet thruster

The microwave arcjet thruster uses microwave energy to create a free-floating plasma discharge within a microwave resonant cavity. This discharge typically absorbs 99% of the input power and converts it to thermal energy which is then transferred to the flowing propellant gas. Recent modifications have allowed the thruster to be operated in a fixed configuration where neither the cavity geometry nor the tuning mechanisms are adjusted. The prototype has demonstrated its ability to operate in this fixed configuration using a variety of propellant gases, i.e., nitrogen, helium, ammonia, and hydrogen. The current design is capable of efficient operation over a wide range of power levels (250 W to over 6000 W). Current work is focused on obtaining LIF velocimetry data of the velocity profile at the exit plane of the nozzle.

Sullivan, D. J.↗

Recycle Requirements for NASA's 30 cm Xenon Ion Thruster

Electrical breakdowns have been observed during ion thruster operation. These breakdowns, or arcs, can be caused by several conditions. In flight systems, the power processing unit must be designed to handle these faults autonomously. This has a strong impact on power processor requirements and must be understood fully for the power processing unit being designed for the NASA Solar Electric Propulsion Technology Application Readiness program. In this study, fault conditions were investigated using a NASA 30 cm ion thruster and a power console. Power processing unit output specifications were defined based on the breakdown phenomena identified and characterized.

Pinero, Luis R.↗

O(1)S 557.7nm and O(1)D 630 nm emissions in shuttle thruster plumes

Radiation resulting from interaction between the effluent cloud of a space shuttle thruster and the ambient atmosphere was observed with a spectograph aboard the shutttle. The spectral measurements were made between 400 and 800 nm with a resolutoion of 3 nm. The primary emissions are identified as NO2, HNO, O(1)D, and O(1)S. These are the first observations od O(1)S emission in the shuttle plume. These data are compared with the previous measurements, and possible excitation mechanisms are discussed. The results are also compared with a Monte Carlo simulation of thruster plume-atmosphere interaction radiation.

Viereck, R. A.↗

Sputtering erosion in ion and plasma thrusters

An experimental set-up to measure low-energy (below 1 keV) sputtering of materials is described. The materials to be bombarded represent ion thruster components as well as insulators used in the stationary plasma thruster. The sputtering takes place in a 9 inch diameter spherical vacuum chamber. Ions of argon, krypton and xenon are used to bombard the target materials. The sputtered neutral atoms are detected by a secondary neutral mass spectrometer (SNMS). Samples of copper, nickel, aluminum, silver and molybdenum are being sputtered initially to calibrate the spectrometer. The base pressure of the chamber is approximately 2 x 10(exp -9) Torr. the primary ion beam is generated by an ion gun which is capable of delivering ion currents in the range of 20 to 500 nA. The ion beam can be focused to a size approximately 1 mm in diameter. The mass spectrometer is positioned 10 mm from the target and at 90 deg angle to the primary ion beam direction. The ion beam impinges on the target at 45 deg. For sputtering of insulators, charge neutralization is performed by flooding the sample with electrons generated from an electron gun. Preliminary sputtering results, methods of calculating the instrument response function of the spectrometer and the relative sensitivity factors of the sputtered elements will be discussed.

Ray, Pradosh K.↗

The BMDO Thruster-on-a-Pallet Program

The Ballistic Missile Defense Organization sponsors an aggressive program to develop and demonstrate electric propulsion and space power technologies for future missions. This program supports a focused effort to design, fabricate, and space qualify a Russian Hall thruster system-on-a-pallet ready to take advantage of a near-term flight opportunity. The Russian Hall Effect Thruster Technology (RHETT) program will demonstrate an integrated pallet design in late FY95. The program also includes a parallel effort to develop advanced Solar Concentrator Arrays with Refractive Linear Element Technology (SCARLET). This synergistic technology will be demonstrated in a flight experiment this summer on the Comet satellite. This paper provides an overview of the RHETT and SCARLET programs with an emphasis on electric propulsion, recent progress, and near-term program plans.

Caveny, Leonard H.↗

NSTAR Ion Thruster Plume Impact Assessments

Tests were performed to establish 30-cm ion thruster plume impacts, including plume characterizations via near and farfield ion current measurements, contamination, and sputtering assessments. Current density measurements show that 95% of the beam was enclosed within a 22 deg half-angle and that the thrust vector shifted by less than 0.3 deg during throttling from 2.3 to 0.5 kW. The beam flatness parameter was found to be 0.47, and the ratio of doubly charged to singly charged ion current density decreased from 15% at 2.3 kW to 5% at 0.5 kW. Quartz sample erosion measurements showed that the samples eroded at a rate of between 11 and 13 pm/khr at 25 deg from the thruster axis, and that the rate dropped by a factor of four at 40 deg. Good agreement was obtained between extrapolated current densities and those calculated from tantalum target erosion measurements. Quartz crystal microbalance and witness plate measurements showed that ion beam sputtering of the tank resulted in a facility material backflux rate of -10 A/hr in a large space simulation chamber.

Myers, Roger M.↗

Experimental and analytical ion thruster research

The results of further spectroscopic studies on the plume from a 3 cm ion source operated on an argon propellant is reported on. In particular, it is shown that it should be possible to use the spectroscopic technique to measure the plasma density of the ion plume close to the grids, where it is difficult to use electrical probe measurements. How the technique, along with electrical probe measurements in the far downstream region of the plume, can be used to characterize the operation of a three-grid, 15 cm diameter thruster from NASA JPL is outlined. Pumping speed measurements on the Vacuum Research Facility have shown that this facility should be adequate for testing the JPL thruster at pressures in the low 10(exp -5) Torr range. Finally, we describe a simple analytical model which can be used to calculate the grid impingement current which results from charge-exchange collisions in the ion plume.

Ruyten, Wilhelmus M.↗

Hybrid Electric Thruster For Spacecraft

Report describes proposed hybrid electric spacecraft thruster combining best features of resistojet and arcjet, both of which proven spacecraft thrusters.

Pivirotto, Thomas J.↗

Impingement-Current-Erosion Characteristics of Accelerator Grids on Two-Grid Ion Thrusters

Accelerator grid sputter erosion resulting from charge-exchange-ion impingement is considered to be a primary cause of failure for electrostatic ion thrusters. An experimental method was developed and implemented to measure erosion characteristics of ion-thruster accel-grids for two-grid systems as a function of beam current, accel-grid potential, and facility background pressure. Intricate accelerator grid erosion patterns, that are typically produced in a short time (a few hours), are shown. Accelerator grid volumetric and depth-erosion rates are calculated from these erosion patterns and reported for each of the parameters investigated. A simple theoretical volumetric erosion model yields results that are compared to experimental findings. Results from the model and experiments agree to within 10%, thereby verifying the testing technique. In general, the local distribution of erosion is concentrated in pits between three adjacent holes and trenches that join pits. The shapes of the pits and trenches are shown to be dependent upon operating conditions. Increases in beam current and the accel-grid voltage magnitude lead to deeper pits and trenches. Competing effects cause complex changes in depth-erosion rates as background pressure is increased. Shape factors that describe pits and trenches (i.e. ratio of the average erosion width to the maximum possible width) are also affected in relatively complex ways by changes in beam current, ac tel-grid voltage magnitude, and background pressure. In all cases, however, gross volumetric erosion rates agree with theoretical predictions.

Barker, Timothy↗

Thruster Injector Faceplate Testing in Support of the Aerojet Rocket-Based Combined Cycle (RBCC) Concept

To satisfy RBCC rocket thruster requirements of high performance and a minimum amount of free hydrogen at plume boundary, a new impinging injector element using gaseous hydrogen and gaseous oxygen as the propellants has been designed. Analysis has shown that this injector design has potential to provide a high specific impulse (Isp) while minimizing the amount of free hydrogen that is available to be burned with incoming secondary flow. Past studies and test programs have shown that gas/gas-impinging elements typically result in high injector face temperatures due to combustion occurring close to the face. Since this design is new, there is no hot fire experience with this element. Objectives of this test program were to gain experience and hot fire test data on this new rocket thruster element design and injector faceplate pattern. Twenty-two hot fire tests were run with maximum mixture ratio (MR) and chamber pressure (Pc) obtained at 7.25 and 1,822 psia, respectively. Post-test scanning microscope (SEM) images show only slight faceplate erosion during testing. This injector element design performed well and can be operated at design conditions: (1) Pc of 2,000 psia and MR of 7.0 and (2) Pc of 1,000 psia and MR of 5.0.

Fazah, M. M.↗

Preliminary Evaluation of a 10 kW Hall Thruster

A 10 kW Hall thruster was characterized over a range of discharge voltages from 300-500 V and a range of discharge currents from 15-23 A. This corresponds to power levels from a low of 4.6 kW to a high of 10.7 kW. Over this range of discharge powers, thrust varied from 278 mN to 524 mN, specific impulse ranged from 1644 to 2392 seconds, and efficiency peaked at approximately 59%. A continuous 40 hour test was also undertaken in an attempt to gain insight with regard to long term operation of the engine. For this portion of the testing the thruster was operated at a discharge voltage of 500 V and a discharge current of 20 A. Steady-state temperatures were achieved after 3-5 hrs and very little variation in performance was detected.

Jankovsky, Robert S.↗

Durability Demonstration of Small High Performance Rocket Thrusters for RLV Applications

The development of low cost, highly reusable rocket thrusters is essential for fulfilling NASA's commitment of providing economical space access. Results obtained from a recent sub-scale, high performance rocket thruster development and test program applied to a Rocket Based Combined Cycle engine have demonstrated rocket versatility and durability in over 678 tests at chamber pressures between 190 and 1930 psia using gaseous oxygen and gaseous hydrogen.

Neill, Todd↗

Performance Evaluation of a 50kW Hall Thruster

An experimental investigation was conducted on a laboratory model Hall thruster designed to operate at power levels up to 50 kW. During this investigation the engine's performance was characterized over a range of discharge currents from 10 to 36 A and a range of discharge voltages from 200 to 800 V Operating on the Russian cathode a maximum thrust of 966 mN was measured at 35.6 A and 713.0 V. This corresponded to a specific impulse of 3325 s and an efficiency of 62%. The maximum power the engine was operated at was 25 kW. Additional testing was conducted using a NASA cathode designed for higher current operation. During this testing, thrust over 1 N was measured at 40.2 A and 548.9 V. Several issues related to operation of Hall thrusters at these high powers were encountered.

Jacobson, David T.↗

Pulsed Plasma Thruster Plume Study: Symmetry and Impact on Spacecraft Surfaces

Twenty-four witness plates were positioned on perpendicular arrays near a breadboard Pulsed Plasma Thruster (PPT) to collect plume constituents for analysis. Over one million shots were fired during the experiment at 43 J using fluorocarbon polymer propellant. The asymmetry of the film deposition on the witness plates was investigated with mass and thickness measurements and correlated with off-axis thrust vector measurements. The composition of the films was determined. The transmittance and reflectance of the films were measured and the absorption coefficients were calculated in the wavelength range from 350 to 1200 mn. These data were applied to calculate the loss in signal intensity through the films, which will impact the visibility of spaceborne interferometer systems positioned by these thrusters.

Arrington, Lynn A.↗

Measurement of Doubly Charged Ions in Ion Thruster Plumes

The ratio of doubly to singly charged ions was measured in the plumes of a 30 cm and of a 40 cm ion thruster. The measured ratio was correlated with observed erosion rates and thruster operating conditions. The measured and calculated erosion rates paralleled variation in the j(sup ++)/j(sup +) ratio and indicated that the erosion was dominated by Xe III. Simple models of cathode potential surfaces which were developed in support of this work were in agreement with this conclusion and provided a predictive capability of the erosion given the ratio of doubly to singly charged ion currents.

Williams, George J., Jr.↗

Sputtering Erosion Measurement on Boron Nitride as a Hall Thruster Material

The durability of a high-powered Hall thruster may be limited by the sputter erosion resistance of its components. During normal operation, a small fraction of the accelerated ions will impact the interior of the main discharge channel, causing its gradual erosion. A laboratory experiment was conducted to simulate the sputter erosion of a Hall thruster. Tests of sputter etch rate were carried out using 300 to 1000 eV Xenon ions impinging on boron nitride substrates with angles of attack ranging from 30 to 75 degrees from horizontal. The erosion rates varied from 3.41 to 14.37 Angstroms/[sec(mA/sq cm)] and were found to depend on the ion energy and angle of attack, which is consistent with the behavior of other materials.

Britton, Melissa↗

Laboratory Model 50 kW Hall Thruster

A 0.46 meter diameter Hall thruster was fabricated and performance tested at powers up to 72 kilowatts. Thrusts up to 2.9 Newtons were measured. Discharge specific impulses ranged from 1750 to 3250 seconds with discharge efficiencies between 46 and 65 percent. Overall specific impulses ranged from 1550 to 3050 seconds with overall efficiencies between 40 and 57 percent. Performance data indicated significant fraction of multiple-charged ions during operation at elevated power levels. Cathode mass flow rate was shown to be a significant parameter with regard to thruster efficiency.

Manzella, David↗