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At least 1,045 records · Page 58

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NASA NTRS1984

Analysis for leakage and rotordynamic coefficients of surface-roughened tapered annular gas seals

The present analysis calculates the leakage and rotor-dynamic coefficients for tapered annular gas seals whose rotor and stator have been subjected to different surface roughness treatments. The analysis is demonstrated for the effects of changes in the Space Shuttle Main Engine High Pressure Oxygen Turbopump's turbine interstage seal length, taper, clearance, and fluid prerotation. It is noted that changes in these parameters generally resulted in major changes in leakage and rotordynamic coefficients.

Nelson, C. C.↗

NASA NTRS1984

Damping capacity of a sealed squeeze film bearing

The advantages of incorporating an open-ended or weakly-sealed squeeze-film bearing in a flexible support structure simulating an aero-engine assembly were examined. Attention is given to empirically modelling the hydrodynamics of the more usual tightly-sealed squeeze-film bearing, with a view to assessing its damping performance.

Dede, M. M.↗

NASA NTRS1985

Experimental and analytical study of ceramic-coated turbine-tip shroud seals for small turbine engines

The results of an experimental and analytical evaluation of ceramic turbine tip shrouds within a small turbine engine operating environment are presented. The ceramic shrouds were subjected to 1001 cycles between idle and high power and steady-state conditions for a total of 57.8 engine hr. Posttest engine inspection revealed mud-flat surface cracking, which was attributed to microcracking under tension with crack penetration to the ceramic and bond coat interface. Sections and micrographs tend to corroborate the thesis. The engine test data provided input to a thermomechanical analysis to predict temperature and stress profiles throughout the ceramic gas-path seal. The analysis predicts cyclic thermal stresses large enough to cause the seal to fail. These stresses are, however, mitigated by inelastic behavior of the shroud materials and by the microfracturing that tensile stresses produce. Microfracturing enhances shroud longevity during early life but provides the failure mechanism during life but provides the failure mechanism during extended life when coupled with the time dependent inelastic materials effects.

Biesiadny, T. J.↗

NASA NTRS1985

Experimental study of ceramic coated tip seals for turbojet engines

Ceramic gas-path seals were fabricated and successfully operated over 1000 cycles from flight idle to maximum power in a small turboshaft engine. The seals were fabricated by plasma spraying zirconia over a NiCoCrAlX bond boat on the Haynes 25 substrate. Coolant-side substrate temperatures and related engine parameters were recorded. Post-test inspection revealed mudflat surface cracking with penetration to the ceramic bond-coat interface.

Biesiadny, T. J.↗

NASA NTRS1985

Experimental stiffness of tapered bore seals

The stiffness of tapered-bore ring seals was measured with air as the sealed fluid. Static stiffness agreed fairly well with results of a previous analysis. Cross-coupled stiffness due to shaft rotation was much less than predicted. It is suggested that part of the disparity may be due to simplifying assumptions in the analysis; however, these do not appear to account for the entire difference observed.

Fleming, D. P.↗

NASA NTRS1985

Damping seal verification setup

The heart of the Space Shuttle Main Engine (SSME) is a set of turbopumps that propel cryogenic fluids at very high pressures and flow rates, at rotor speeds up to 37,000 rpm. Bushing seals that cause the flow in the fluid film to become turbulent, by means of a multiplicity of pockets, were shown theoretically not only to inhibit subsynchronous whirl, but to reduce leakage as well. However, experimental data that relate these two desirable characteristics to such parameters as pocket depth, Reynolds number (based on clearance and axial flow rate), and rotating speed are limited. To obtain the required data, NASA's Marshall Space Flight Center (MSFC) commissioned Wyle Laboratories to design, build and operate a test rig in which the damping efficacy and leakage reduction of typical candidate seals are to be evaluated.

Cappel, K. L.↗

NASA NTRS1986

Sealing a Loosely Fitting Valve Assembly

Double-ring seal avoids expense of remachining or redesigning valve parts. Mating fittings on valve sealed by pair of rings - one O-ring and backup ring. Backup ring fills relatively large gap between parts. Prevents softer O-ring from being pushed into and through gap.

Goff, L.↗

NASA NTRS1985

Experimental study of ceramic-coated tip seals for turbojet engines

Ceramic gas-path seals were fabricated and successfully operated over 1000 cycles from flight idle to maximum power in a small turboshaft engine. The seals were fabricated by plasma spraying zirconia over a NiCoCrAlX bond coat on the Haynes 25 substrate. Coolant-side substrate temperatures and related engine parameters were recorded. Post-test inspection revealed mudflat surface cracking with penetration to the ceramic bond-coat interface.

Biesiadny, T. J.↗

NASA NTRS1986

Experimental stiffness of tapered bore seals

Fleming, D. P.↗

NASA NTRS1986

Operating aspects of an oil pumping ring seal

Past analyses have left several unanswered questions regarding the operation of a pumping ring seal. This paper addresses some of these unresolved problems. In particular, treatment of the film-ring interfacial boundary condition and the return portion of the pumping cycle are numerically investigated. Further a simple model is proposed to determine whether or not the seal operates fully flooded.

Smith, P. J.↗

NASA NTRS1986

Turbulent two-phase flow in annular seals

Steady, turbulent two-phase fluid flow in a rotating annular seal with no eccentricity is analyzed. The fluid is assumed to be a homogeneous mixture of liquid and vapor in thermodynamic equilibrum. Further, the flow is assumed to be adiabatic, but the effects due to heat generation by viscous dissipation are accounted for fully. Solution of the model governing differential equations is accomplished by use of a fourth-order Runge-Kutta numerical integration scheme. The calculation of mass leakage rates under choked and unchoked conditions are discussed and the phenomenon of all-liquid choked flow is explained. Several numerical examples are presented supposing cyrogenic oxygen as the sealed fluid.

Beatty, P. A.↗

NASA NTRS1986

Computational fluid mechanics utilizing the variational principle of modeling damping seals

A computational fluid dynamics code for application to traditional incompressible flow problems has been developed. The method is actually a slight compressibility approach which takes advantage of the bulk modulus and finite sound speed of all real fluids. The finite element numerical analog uses a dynamic differencing scheme based, in part, on a variational principle for computational fluid dynamics. The code was developed in order to study the feasibility of damping seals for high speed turbomachinery. Preliminary seal analyses have been performed.

Abernathy, J. M.↗

NASA NTRS1987

Space shuttle main engine high pressure fuel pump aft platform seal cavity flow analysis

A general purpose, three-dimensional computational fluid dynamics code named PHOENICS, developed by CHAM Inc., is used to model the flow in the aft-platform seal cavity in the high pressure fuel pump of the space shuttle main engine. The model is used to predict the temperatures, velocities, and pressures in the cavity for six different sets of boundary conditions. The results are presented as input for further analysis of two known problems in the region, specifically: erratic pressures and temperatures in the adjacent coolant liner cavity and cracks in the blade shanks near the outer diameter of the aft-platform seal.

Lowry, S. A.↗

NASA NTRS1987

Method for forming hermetic seals

The firmly adherent film of bondable metal, such as silver, is applied to the surface of glass or other substrate by decomposing a layer of solution of a thermally decomposable metallo-organic deposition (MOD) compound such as silver neodecanoate in xylene. The MOD compound thermally decomposes into metal and gaseous by-products. Sealing is accomplished by depositing a layer of bonding metal, such as solder or a brazing alloy, on the metal film and then forming an assembly with another high melting point metal surface such as a layer of Kovar. When the assembly is heated above the temperature of the solder, the solder flows, wets the adjacent surfaces and forms a hermetic seal between the metal film and metal surface when the assembly cools.

Gallagher, Brian D.↗

NASA NTRS1987

Calculating rotordynamic coefficients of seals by finite-difference techniques

For modelling the turbulent flow in a seal the Navier-Stokes equations in connection with a turbulence (kappa-epsilon) model are solved by a finite-difference method. A motion of the shaft round the centered position is assumed. After calculating the corresponding flow field and the pressure distribution, the rotor-dynamic coefficients of the seal can be determined. These coefficients are compared with results obtained by using the bulk flow theory of Childs and with experimental results.

Dietzen, F. J.↗

NASA NTRS1987

Theoretical approach to obtaining dynamic characteristics of noncontacting spiral-grooved seals

The dynamic characteristics of spiral-grooved seals are theoretically obtained by using the Navier-Stokes equation. First, with the inertia term of the fluid considered, the flow and pressure in the steady state are obtained for the directions parallel to and perpendicular to the groove. Next, the dynamic character is obtained by analyzing the steady state and by analyzing the labyrinth seal. As a result, the following conclusions were drawn: (1) As the land width becomes shorter or the helix angle decreases, the cross-coupling stiffness, direct and cross-coupling damping, and add mass coefficients decrease; (2) As the axial Reynolds number increases, the stiffness and damping coefficients increase. But the add mass coefficient is not influenced by the axial Reynolds number; (3) The rotational Reynolds number influences greatly the direct and cross-coupling stiffness and direct damping coefficients; and (4) As the journal rotating frequency increases, the leakage flow decreases. Therefore zero net leakage flow is possible at a particular rotating frequency.

Iwatsubo, Takuzo↗

NASA NTRS1987

Theory and measurements of labyrinth seal coefficients for rotor stability of turbocompressors

The prediction of rotordynamic coefficients for gas seals is achieved with the aid of a two-volume bulk flow model based on turbulent rotationally symmetric 3D flow calculations including swirl flow. Comparison of cross-coupling and damping coefficients with measurements confirm this approach. In particular the theoretically predicted phenomenon that labyrinth damping is retained without inlet swirl is confirmed. This is important for the design of high pressure compressors, where labyrinth damping is a major contribution improving rotor stability. Discrepancies are found when comparing theory with measured direct stiffness and the cross-coupling damping coefficients. First measurements of labyrinth seals on a recently installed test rig operated with water are presented. Since forces are larger than on test stands operated with air and since individual chamber forces are obtained phenomena like inlet effects may be studied.

Syssmann, H. R.↗

NASA NTRS1988

Seal For Precooling A Turbopump

Diaphragm reduces misalignment. Rotary seal retains precooling fluid in pump section of cryogenic turbopump, preventing fluid from entering turbine section. Precooling fluid held in pump section of turbopump by knife-edge labyrinth seal on diaphragm.

Owen, Samuel S.↗