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At least 1,027 records · Page 57

Structural Sizing of a Tow-Steered Truss-Braced Wing Box Test Article

Tailoring of composite laminates is traditionally performed by changing the orientation of straight fibers in one or more plies. Modern automated fiber placement machines facilitate placement of bundles of curved fibers (tows) in a process called tow-steering, but additional variables must be used to define the shapes of tow-steered fiber paths. In this paper, the design of a tow-steered truss-braced wing test article called the Structural Wing Experiment Evaluating Truss-bracing 15-ft concept (SWEET-15) is discussed. The SWEET-15 test article is scaled to 18.6% of the span length and chord width of a full-scale vehicle. The test article is designed to withstand +2.5-g (positive limit) and -1.0-g (negative limit) maneuvering loads with a factor of safety of 1.5 under strength and buckling constraints. Design studies were performed using commercial finite element analysis and optimization software in conjunction with a tow-steering modeling tool called ATSCOOL (Automated Tool for Steered COmposite Optimizable Laminates) developed at NASA Langley Research center. A 6.4% weight reduction in the upper cover panels was achieved using a tow-steered layup configuration.

Structural Optimization↗

Structural Sizing of a Tow-Steered Truss-Braced Wing Box Test Article

Tailoring of composite laminates is traditionally performed by changing the orientation of straight fibers in one or more plies. Modern automated fiber placement machines facilitate placement of bundles of curved fibers (tows) in a process called tow-steering, but additional variables must be used to define the shapes of tow-steered fiber paths. In this paper, the design of a tow-steered truss-braced wing test article called the Structural Wing Experiment Evaluating Truss-bracing 15-ft concept (SWEET-15) is discussed. The SWEET-15 test article is scaled to 18.6% of the span length and chord width of a full-scale vehicle. The test article is designed to withstand +2.5-g (positive limit) and -1.0-g (negative limit) maneuvering loads with a factor of safety of 1.5 under strength and buckling constraints. Design studies were performed using commercial finite element analysis and optimization software in conjunction with a tow-steering modeling tool called ATSCOOL (Automated Tool for Steered COmposite Optimizable Laminates) developed at NASA Langley Research center. A 6.4% weight reduction in the upper cover panels was achieved using a tow-steered layup configuration.

Composites↗

A priori testing of subgrid-scale models for the velocity-pressure and vorticity-velocity formulations

Subgrid-scale models for Large Eddy Simulation (LES) in both the velocity-pressure and the vorticity-velocity formulations were evaluated and compared in a priori tests using spectral Direct Numerical Simulation (DNS) databases of isotropic turbulence: 128(exp 3) DNS of forced turbulence (Re(sub(lambda))=95.8) filtered, using the sharp cutoff filter, to both 32(exp 3) and 16(exp 3) synthetic LES fields; 512(exp 3) DNS of decaying turbulence (Re(sub(Lambda))=63.5) filtered to both 64(exp 3) and 32(exp 3) LES fields. Gaussian and top-hat filters were also used with the 128(exp 3) database. Different LES models were evaluated for each formulation: eddy-viscosity models, hyper eddy-viscosity models, mixed models, and scale-similarity models. Correlations between exact versus modeled subgrid-scale quantities were measured at three levels: tensor (traceless), vector (solenoidal 'force'), and scalar (dissipation) levels, and for both cases of uniform and variable coefficient(s). Different choices for the 1/T scaling appearing in the eddy-viscosity were also evaluated. It was found that the models for the vorticity-velocity formulation produce higher correlations with the filtered DNS data than their counterpart in the velocity-pressure formulation. It was also found that the hyper eddy-viscosity model performs better than the eddy viscosity model, in both formulations.

Winckelmans, G. S.↗

Development of a large-scale, outdoor, ground-based test capability for evaluating the effect of rain on airfoil lift

A large-scale, outdoor, ground-based test capability for acquiring aerodynamic data in a simulated rain environment was developed at the Langley Aircraft Landing Dynamics Facility (ALDF) to assess the effect of heavy rain on airfoil performance. The ALDF test carriage was modified to transport a 10-ft-chord NACA 64210 wing section along a 3000-ft track at full-scale aircraft approach speeds. An overhead rain simulation system was constructed along a 525-ft section of the track with the capability of producing simulated rain fields of 2, 10, 30, and 40 in/hr. The facility modifications, the aerodynamic testing and rain simulation capability, the design and calibration of the rain simulation system, and the operational procedures developed to minimize the effect of wind on the simulated rain field and aerodynamic data are described in detail. The data acquisition and reduction processes are also presented along with sample force data illustrating the environmental effects on data accuracy and repeatability for the 'rain-off' test condition.

Bezos, Gaudy M.↗

Large-Scale Wind-Tunnel Tests of an Airplane Model with an Unswept, Aspect-Ratio-10 Wing, Two Propellers, and Blowing Flaps

An investigation was made to determine the lifting effectiveness and flow requirements of blowing over the trailing-edge flaps and ailerons on a large-scale model of a twin-engine, propeller-driven airplane having a high-aspect-ratio, thick, straight wing. With sufficient blowing jet momentum to prevent flow separation on the flap, the lift increment increased for flap deflections up to 80 deg (the maximum tested). This lift increment also increased with increasing propeller thrust coefficient. The blowing jet momentum coefficient required for attached flow on the flaps was not significantly affected by thrust coefficient, angle of attack, or blowing nozzle height.

Griffin, Roy N., Jr.↗

Heat transfer tests of an 0.006-scale thin-skin space shuttle thermocouple model (141-OT) in the Langley Research Center Freon tunnel at M-6 (IH18)

Ascent heating data were obtained at conditions simulating real gas effects at hypersonic Mach numbers. The configurations tested were Orbiter alone, external tank alone, and mated Orbiter and external tank. A boundary layer trip investigation was conducted for all configurations. The test was conducted at Mach 6 and Reynolds number of one half million per foot for 0 deg and -5 deg angle-of-attack. Selected thermocouples were chosen from the Orbiter and external tank to be used for obtaining heat transfer measurements. A maximum of 42 thermocouples could be measured by the facility data acquisition at one time and no attempt was made to record the excess thermocouples located on the model. Photographs of the test configurations are shown.

Walstad, D. G.↗

Fundamental Study into Rotor Outwash and Dust Kick-up under Mars-like Conditions

Humans have reached a limit to how much information can be collected from a purely ground-based rover exploration mission on Mars. Therefore, an airborne mission would broaden our knowledge of this planet and at the same time it would allow for a different approach to scientific research. Thus, the Mars Helicopter Scout (MHS) Project was founded. However, as this is only a technology demonstrator, its first and short-term goal is to fly in the vicinity of the Mars Rover and assess where the rover can go. This would reduce the risk of damage to the rover and allow for minimum transit times on the Martian surface. The main objective of the project is conducting small-scale hover testing of a coaxial rotor system in- and out-of-ground effect to study both rotor downwash/outwash and to examine the conditions under which dust kick-up and brownout does or does not occur under Mars-like conditions, with potential application to Mars Helicopter development. Given the exploratory nature of this project, it is limited to a proof of concept of testing techniques that may eventually be used on the full scale MHS. These future tests will help determine whether or not dust kick-up can pose a problem on the performance of the MHSs altimeter.

Saltation↗

Results of the AFRSI detailed-environment test of the 0.035-scale SSV pressure-loads model 84-0 in the Ames 11x11 ft. TWT and the Lewis 8x6 ft. and 10x10 ft. SWT (OA-310A, B, C), volume 1

Detailed orbiter aerodynamic and aeroacoustic pressure data were obtained in a three-part experimental investigation (OA-310A, B and C). The tests were conducted in three NASA facilities: OA-310A in the Ames 11x11-foot Transonic Wind Tunnel; OA-310B in the Lewis 8x6-foot Supersonic Wind Tunnel; and OA-310C in the Lewis 10x10-foot Supersonic Wind Tunnel. Test data were obtained to support analysis of the Space Transportation System (STS)-6 advanced flexible reusable surface insulation (AFRSI) anomaly using the 0.035-scale space shuttle vehicle pressure-loads Model 84-0. Data were obtained in the areas of the orbiter where AFRSI is to be applied to OV-099 and OV-103. Emphasis was placed on acquiring detailed aeroacoustic data and time-averaged pressure distributions on five affected areas: (1) canopy; (2) side of fuselage; (3) upper surface of wing; (4) OMS pods; and (5) vertical tail. Data were obtained at nominal ascent and entry atmospheric flight trajectory conditions between M=0.6 through M-3.5. Sample plotted data are given. aba M.G.

Marshall, B. A.↗

Airframe noise prediction evaluation

The objective of this study is to evaluate the accuracy and adequacy of current airframe noise prediction methods using available airframe noise measurements from tests of a narrow body transport (DC-9) and a wide body transport (DC-10) in addition to scale model test data. General features of the airframe noise from these aircraft and models are outlined. The results of the assessment of two airframe prediction methods, Fink's and Munson's methods, against flight test data of these aircraft and scale model wind tunnel test data are presented. These methods were extensively evaluated against measured data from several configurations including clean, slat deployed, landing gear-deployed, flap deployed, and landing configurations of both DC-9 and DC-10. They were also assessed against a limited number of configurations of scale models. The evaluation was conducted in terms of overall sound pressure level (OASPL), tone corrected perceived noise level (PNLT), and one-third-octave band sound pressure level (SPL).

Yamamoto, Kingo J.↗

Low Noise Exhaust Nozzle Technology Development

NASA and the U.S. aerospace industry have been assessing the economic viability and environmental acceptability of a second-generation supersonic civil transport, or High Speed Civil Transport (HSCT). Development of a propulsion system that satisfies strict airport noise regulations and provides high levels of cruise and transonic performance with adequate takeoff performance, at an acceptable weight, is critical to the success of any HSCT program. The principal objectives were to: 1. Develop a preliminary design of an innovative 2-D exhaust nozzle with the goal of meeting FAR36 Stage III noise levels and providing high levels of cruise performance with a high specific thrust for Mach 2.4 HSCT with a range of 5000 nmi and a payload of 51,900 lbm, 2. Employ advanced acoustic and aerodynamic codes during preliminary design, 3. Develop a comprehensive acoustic and aerodynamic database through scale-model testing of low-noise, high-performance, 2-D nozzle configurations, based on the preliminary design, and 4. Verify acoustic and aerodynamic predictions by means of scale-model testing. The results were: 1. The preliminary design of a 2-D, convergent/divergent suppressor ejector nozzle for a variable-cycle engine powered, Mach 2.4 HSCT was evolved, 2. Noise goals were predicted to be achievable for three takeoff scenarios, and 3. Impact of noise suppression, nozzle aerodynamic performance, and nozzle weight on HSCT takeoff gross weight were assessed.

Majjigi, R. K.↗

Preliminary results on the fracture analysis of multi-site cracking of lap joints in aircraft skins

This paper presents results of a fracture mechanics analysis relevant to fatigue crack growth at rivets in lap joints of aircraft skins are presented. Multi-site damage (MSD) is receiving increased attention within the context of problems of aging aircraft. Fracture analyses previously carried out include small-scale modeling of rivet/skin interactions, larger-scale two-dimensional models of lap joints similar to that developed here, and full scale three-dimensional models of large portions of the aircraft fuselage. Fatigue testing efforts have included flat coupon specimens, two-dimensional lap joint tests, and full scale tests on specimens designed to closely duplicate aircraft sections. Most of this work is documented in the proceedings of previous symposia on the aging aircraft problem. The effect MSD has on the ability of skin stiffeners to arrest the growth of long skin cracks is a particularly important topic that remains to be addressed. One of the most striking features of MSD observed in joints of some test sections and in the joints of some of the older aircraft fuselages is the relative uniformity of the fatigue cracks from rivet to rivet along an extended row of rivets. This regularity suggests that nucleation of the cracks must not be overly difficult. Moreover, it indicates that there is some mechanism which keeps longer cracks from running away from shorter ones, or, equivalently, a mechanism for shorter cracks to catch-up with longer cracks. This basic mechanism has not been identified, and one of the objectives of the work is to see to what extent the mechanism is revealed by a fracture analysis of the MSD cracks. Another related aim is to present accurate stress intensity factor variations with crack length which can be used to estimate fatigue crack growth lifetimes once cracks have been initiated. Results are presented which illustrate the influence of load shedding from rivets with long cracks to neighboring rivets with shorter cracks. Results will also be included for the effect of residual stress due to the riveting process itself. All the results presented in this paper should be regarded as preliminary in the sense that further work by ourselves and others will be required to validate them and to establish their sensitivity to more embellished modelling assumptions.

Aging Aircraft↗

V/STOL tilt rotor aircraft study: Wind tunnel tests of a full scale hingeless prop/rotor designed for the Boeing Model 222 tilt rotor aircraft

The rotor system designed for the Boeing Model 222 tilt rotor aircraft is a soft-in-plane hingeless rotor design, 26 feet in diameter. This rotor has completed two test programs in the NASA Ames 40' X 80' wind tunnel. The first test was a windmilling rotor test on two dynamic wing test stands. The rotor was tested up to an advance ratio equivalence of 400 knots. The second test used the NASA powered propeller test rig and data were obtained in hover, transition and low speed cruise flight. Test data were obtained in the areas of wing-rotor dynamics, rotor loads, stability and control, feedback controls, and performance to meet the test objectives. These data are presented.

Magee, J. P.↗

Vertical Climb Testing of the Model 699 Proprotor on the Tiltrotor Test Rig

The Tiltrotor Test Rig (TTR) is a new NASA asset for testing full-scale proprotors. The first test campaign in the National Full-Scale Aerodynamics Facility (NFAC) concluded in November 2018. The wind-tunnel test included vertical climb conditions simulated by axial flow at low airspeeds (true hover is not possible in the NFAC). The rotor tested was the Bell Model 699, an AW609 rotor modified specifically for wind-tunnel testing. The rotor was tested under a variety of NFAC configurations, some unprecedented and unique to vertical climb. This paper presents results for all test configurations applicable to vertical climb, including assessments of data quality. Comparisons with earlier tests of a similar rotor, the 0.656-scale Joint Vertical Experimental (JVX) rotor, are included to provide additional insights into rotor and wind tunnel behavior.

Vertical Climb↗

Results of heat transfer tests of an 0.0175-scale space shuttle vehicle model 22 OTS in the NASA-Ames 3.5 foot hypersonic wind tunnel (IH3), volume 1

Heat transfer data for the 0.0175-scale space shuttle vehicle 3 are presented. Interference heating effects were investigated by a model build-up technique of orbiter alone, tank alone, second, and first stage configurations. The test program was conducted in the NASA-Ames 3.5-foot hypersonic wind tunnel at Mach 5.3 for nominal free stream Reynolds number per foot values of 1.5, and 5.0 million.

Foster, T. F.↗

Results of heat transfer tests of an 0.0175-scale space shuttle vehicle model 22 OTS in the NASA-Ames 3.5-foot hypersonic wind tunnel (IH3), volume 4

Heat-transfer data for the 0.0175-scale Space Shuttle Vehicle 3 are presented. Interference heating effects were investigated by a model build-up technique of Orbiter alone, tank alone, second, and first stage configurations. The test program was conducted in the NASA-Ames 3.5-Foot Hypersonic Wind Tunnel at Mach 5.3 for nominal free-stream Reynolds number per foot values of 1.5 x 1,000,000 and 5.0 x 1,000,000.

Foster, T. F.↗

The NASA Langley Scramjet Test Complex

The NASA Langley Scramjet Test Complex consists of five propulsion facilities which cover a wide spectrum of supersonic combustion ramjet (scramjet) test capabilities. These facilities permit observation of the effects on scramjet performance of speed and dynamic pressure from Mach 3.5 to near-orbital speeds, engine size from Mach 4 to 7, and test gas composition from Mach 4 to 7. In the Mach 3.5 to 8 speed range, the complex includes a direct-connect combustor test facility, two small-scale complete engine test facilities, and a large-scale complete engine test facility. In the hypervelocity speed range, a shock-expansion tube is used for combustor tests from Mach 12 to Mach 17+. This facility has recently been operated in a tunnel mode, to explore the possibility of semi-free-jet testing of complete engine modules at hypervelocity conditions. This paper presents a description of the current configurations and capabilities of the facilities of the NASA Langley Scramjet Test Complex, reviews the most recent scramjet tests in the facilities, and discusses comparative engine tests designed to gain information about ground facility effects on scramjet performance.

R.W. Guy↗

Calculation of Rotor Performance and Loads Under Stalled Conditions

Rotor behavior in stalled conditions is investigated using wind tunnel test data of a l/l0-scale CH-47B/C type rotor, which provides a set of test conditions extending from unstalled to light stall to some deep stall conditions over a wide range of advance ratios. The rotor performance measured in the wind tunnel is similar to the main rotor performance measured during the NASA/Army UH-60A Airloads Program, although the two rotors are quite different. The analysis CAMRAD II has been used to predict the rotor performance and loads. Full-scale airfoil test data are corrected for Reynolds number effects for comparison with the model-scale rotor test. The calculated power coefficient shows good correlation with the measurements below stall with the Reynolds number-corrected airfoil table. Various dynamic stall models are used in the calculations. The Boeing model shows the lift augmentation at low advance ratios and the Leishman-Beddoes model shows better correlation of torsion moment than the other models at mu = 0.2. However, the dynamic stall models, in general, show only a small influence on the rotor power and torsion moment predictions especially at higher advance ratios.

Yeo, Hyeonsoo↗

Investigation of Seal-to-Floor Effects on Semi-Span Transonic Models

In an effort to achieve the maximum possible Reynolds number (Re) when conducting production testing for flight loads aerodynamic databases, it has been the preferred practice of The Boeing Company / Commercial Airplanes (BCA) -- Loads and Dynamics Group since the early 1990's to test large scale semi-span models in the 11- By 11-Foot Transonic Wind Tunnel (TWT) leg of the Unitary Plan Wind Tunnel (UPWT) at the NASA Ames Research Center (ARC). There are many problems related to testing large scale semi-span models of high aspect ratio flexible transport wings, such as; floor boundary layer effects, wing spanwise wall effects, solid blockage buoyancy effects, floor mechanical interference effects, airflow under the model effects, or tunnel flow gradient effects. For most of these issues, BCA has developed and implemented either standard testing methods or numerical correction schemes and these will not be discussed in this document. Other researchers have reported on semi-span transonic testing correction issues, however most of the reported research has been for low Mach testing. Some of the reports for low Mach testing address the difficult problem of preventing undesirable airflow under a semi-span model while ensuring unrestricted main balance functionality, however, for transonic models this issue has gone unresolved. BCA has been cognizant for sometime that there are marked differences in wing pressure distributions from semi-span transonic model testing than from full model or flight testing. It has been suspected that these differences are at least in part due to airflow under the model. Previous efforts by BCA to address this issue have proven to be ineffective or inconclusive and in one situation resulted in broken hardware. This paper reports on a Boeing-NASA collaborative investigation based on a series of small tests conducted between June 2006 and November 2007 in the 11 by 11 foot Transonic Wind Tunnel at NASA Ames on three large commercial jet transport configurations to assess the effects of sealing a semi-span model to the floor and to investigate efficient sealing and testing techniques. This document will show how sealing the model to the floor has a small but remarkably far reaching spanwise effect on wing pressures, wing local section forces and wing force summations.

Sleppy, Mark A.↗