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At least 1,027 records · Page 57

The performance of multilayer insulation in a rapidly depressurizing environment

The performance of multilayer insulation in a rapidly depressurizing environment is determined by the variation of heat transfer with internal pressure and the pressure history of the interstitial gas. Measurements of thermal performance were made on three multilayer insulation configurations at room temperature and steady state pressures from 10(exp -6) to 10(exp -1) torr. The heat transfer due to gas conduction alone correlated with the kinetic theory of gases in the molecular flow regime. Pressure histories were measured in a unique apparatus which simulated the depressurization rate of a boost vehicle. The pressure histories on both sides of two of the configurations were measured to bound the actual interstitial pressure. The results of the two types of measurements agreed with earlier work and were combined to make performance predictions using an actual ascent pressure history.

Efromson, Ronald A.↗

Reusable surface insulations for reentry spacecraft

A family of ceramic, reusable surface insulations developed for the thermal protection of reentry vehicles is discussed. Their thermal properties are summarized and their thermal capabilities are compared. The insulation requirements for the Personnel Launch System are evaluated.

Chiu, S. Amanda↗

Toughened uni-piece fibrous insulation

A porous body of fibrous, low density silica-based insulation material is at least in part impregnated with a reactive boron oxide containing borosilicate glass frit, a silicon tetraboride fluxing agent and a molybdenum silicide emittance agent. The glass frit, fluxing agent and emittance agent are separately milled to reduce their particle size, then mixed together to produce a slurry in ethanol. The slurry is then applied to the insulation material and sintered to produce the porous body.

Leiser, Daniel B↗

Advanced silicon on insulator technology

Undoped, thin-layer silicon-on-insulator was fabricated using wafer bonding and selective etching techniques employing a molecular beam epitaxy (MBE) grown Si0.7Ge0.3 layer as an etch stop. Defect free, undoped 200-350 nm silicon layers over silicon dioxide are routinely fabricated using this procedure. A new selective silicon-germanium etch was developed that significantly improves the ease of fabrication of the bond and etch back silicon insulator (BESOI) material.

Godbey, D.↗

Thermal response of rigid and flexible insulations and reflective coating in an aeroconvective heating environment

Described here is the thermal performance of rigid and flexible thermal protection systems considered for potential use in future Aeroassist Space Transfer Vehicles. The thermal response of these materials subjected to aeroconvective heating from a plasma arc is described. Properties that were measured included the thermal conductivity of both rigid and flexible insulations at various temperatures and pressures and the emissivity of the fabrics used in the flexible insulations. The results from computerized thermal analysis models describing the thermal response of these materials subjected to flight conditions are included.

Kourtides, D. A.↗

Apparatus for measurement of thermal conductivity of insulation systems subjected to extreme temperature differences

Advanced aerospace designs require thermal insulation systems which are consistent with cryogenic fluids, high thermal loads, and design restrictions such as weight and volume. To evaluate the thermal performance of these insulating systems, an apparatus capable of measuring thermal conductivity using extreme temperature differences (27 to 1100 K) is being developed. This system is described along with estimates of precision and accuracy in selected operating conditions. Preliminary data are presented.

Dube, W. P.↗

Improved Sprayable Insulation

MSA-2 and MSA-2A, two similar improved versions of Marshall sprayable ablator, insulating material developed at Marshall Space Flight Center to replace both sheets of cork and MSA-1. Suitable for use on large vehicles and structures exposed to fire or other sources of heat by design or accident. Ablative insulation turns into strong char when exposed to high temperature; highly desireable property in original spacecraft application and possibly in some terrestrial applications.

Hill, W. F.↗

Gauge Measures Hot Erosion Of Insulation

Compact ladder networks containing thermocouples and resistors serve as gauges to measure erosion of insulating materials by hot, flowing gases. Designed for use in blast tubes during tests of rocket motors. Concept readily specialized to other applications in which insulation subject to erosion.

Gould, Reginald J.↗

Multiple-Nozzle Spray Head Applies Foam Insulation

Spray head equipped with four-nozzle turret mixes two reactive components of polyurethane and polyisocyanurate foam insulating material and sprays reacting mixture onto surface to be insulated. If nozzle in use becomes clogged, fresh one automatically rotated into position, with minimal interruption of spraying process. Incorporates features recirculating and controlling pressures of reactive components to maintain quality of foam by ensuring proper blend at outset. Also used to spray protective coats on or in ships, aircraft, and pipelines. Sprays such reactive adhesives as epoxy/polyurethane mixtures. Components of spray contain solid-particle fillers for strength, fire retardance, toughness, resistance to abrasion, or radar absorption.

Walls, Joe T.↗

Superconducting applications in propulsion systems. Magnetic insulation for plasma propulsion devices

The purpose of this paper is to review the status of knowledge of the basic concepts needed to establish design parameters for effective magnetic insulation. The objective is to estimate the effectiveness of the magnetic field in insulating the plasma, to calculate the magnitude of the magnetic field necessary to reduce the heat transfer to the walls sufficiently enough to demonstrate the potential of magnetically driven plasma rockets.

Gonzalez, Dora E.↗

Evaluation of Kapton pyrolysis, arc tracking, and flashover on SiO(x)-coated polyimide insulated samples of flat flexible current carriers for Space Station Freedom

Kapton polyimide wiring insulation was found to be vulnerable to pyrolization, arc tracking, and flashover when momentary short-circuit arcs have occurred on aircraft power systems. Short-circuit arcs between wire pairs can pyrolize the polyimide resulting in a conductive char between conductors that may sustain the arc (arc tracking). Furthermore, the arc tracking may spread (flashover) to other wire pairs within a wire bundle. Polyimide Kapton will also be used as the insulating material for the flexible current carrier (FCC) of Space Station Freedom (SSF). The FCC, with conductors in a planar type geometric layout as opposed to bundles, is known to sustain arc tracking at proposed SSF power levels. Tests were conducted in a vacuum bell jar that was designed to conduct polyimide pyrolysis, arc tracking, and flashover studies on samples of SSF's FCC. Test results will be reported concerning the minimal power level needed to sustain arc tracking and the FCC susceptibility to flashover. Results of the FCC arc tracking tests indicate that only 22 volt amps were necessary to sustain arc tracking (proposed SSF power level is 400 watts). FCC flashover studies indicate that the flashover event is highly unlikely.

Stueber, Thomas J.↗

Testing and numerical modeling of hypervelocity impact damaged Space Station multilayer insulation

Results are presented of experiments measuring the degradation of the insulating capabilities of the multilayer insulation (MLI) of the Space Station Freedom, when subjected to hypervelocity impact damage. A simple numerical model was developed for use in an engineering design environment for quick assessment of thermal effect of the impact. The model was validated using results from thermal vacuum tests on MLI with simulated damage. The numerical model results agreed with experimental data.

Rule, William K.↗

Cryogenic testing of a foam-multilayer insulation concept in a simulated orbit hold environment

Foam multilayer insulation (FMLI), a reusable thermal control system (TCS), was evaluated in a simulated orbit hold environment on a test tank of 3.0 ft diameter, 5.6 ft length, and 34.5 cu ft volume. The TCS consisted of a 0.44-inch thick foam and a 16-layer (17 sheet) MLI blanket attached to the tank barrel and lower bulkhead, with the upper bulkhead covered with a 2.7-inch foam and a 31-layer (32 sheets) MLI blanket. Average insulation heating rates during orbit hold simulations ranged from 10.5 to 28.1 Btu/hr for warm boundary temperatures from 300 to 460 R, respectively. These rates corresponded to liquid losses of 0.9 and 2.3 percent of the tank's volume per day. This liquid loss rate would be significantly reduced for full size vehicle tanks due to the decreased surface area-to-volume ratio as compared to the test tank.

Martin, James J.↗

Development of spray guns for the application of rigid foam insulation

The paper describes the activities initiated to improve the existing spray gun system used for spraying insulating foam on the External Tank of the Space Shuttle, due to the quality variations of the applied foam noted in the past. Consideration is given to the two tasks of the project: (1) investigations of possible improvements, as an interim measure, to the spray gun currently used to apply the large acreage spray-on-foam insulation and the evaluation of other commercial equipment; and (2) the design and fabrication of a new automatic spray gun. The design and operation of the currently used Binks 43 PA spray gun are described together with several new breadboard spray guns designed and fabricated and the testing procedures developed. These new guns include the Modular Automatic Foam spray gun, the Ball Valve spray gun, and the Tapered Plug Valve (TPV) gun. As a result of tests, the TPV spray gun is recommended to replace the currently used automatic spray gun.

Allen, Peter B.↗

Insulating Blankets Withstand Higher Temperatures

Thermal-insulation blankets withstand repeated exposure to temperatures up to 2,000 degrees C. Thin, light in weight, and flexible. Developed to protect proposed aerospacecraft like Aeroassisted Space Transfer Vehicle and National Aerospace Plane, exposed to temperatures higher than those on surface of Space Shuttle during reentry into atmosphere of Earth. Also useful as furnace insulation and in firefighters' clothing. Sewing threads made of silicon carbide yarn essential components of blankets.

Kourtides, D. A.↗

Wire Stripper Holds Insulation Debris

Attachment to standard wire-stripping tool catches bits of insulation as they are removed from electrical wire and retains them for proper disposal. Prevents insulation particles from falling at random, contaminating electronic equipment and soiling workspace. Commercial tool modified by attaching small collection box to one of the jaws.

Cook, Allen D.↗

Robust 300 C wire insulation system

The objective of this program is to identify, develop, and demonstrate an optimum wire insulation system that is capable of continuous operation at 300 C. The system is to possess a combination of superior electrical (AC or DC), mechanical, and physical properties over the KAPTON (trademark) derived insulations described in MIL-W-81381 and those hybrid constructions identified in Air Force contract F33615-89-C-5606, commonly known as TKT constructions.

Nairus, John G.↗