Study of the scale formed on super 304H boiler tube steels after long-term steam oxidation at high temperatures
Highlights: • Steam oxidation tests were performed on the conventional and shot-peened Super304H boiler tube. • A continuous amorphous SiO{sub 2} layer separated the metal from the scale in shot-peened specimen. • The SiO{sub 2} layer enhanced the formation of dense Cr{sub 2}O{sub 3} and FeCr{sub 2}O{sub 4} layers. • The scale on shot-peened specimens is stable upon steam temperature and time increase. Steam oxidation of a Super 304H boiler tube was performed at steam temperatures of 650 °C and 700 °C for time durations up to 5000 h. The oxidation scale outcomes which formed on as-received untreated and shot-peened (SP) tubes were studied using X-ray diffraction (XRD), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). γ-Grain nanocrystallization on the surface of the SP specimen generated an abundant fraction of grain boundary that guaranteed the formation of a continuous amorphous SiO{sub 2} layer at the metal-scale interface that enhanced the formation of dense Cr{sub 2}O{sub 3} and FeCr{sub 2}O{sub 4} in the scale. Scale breakaway along defects in the outer layer of the scale was accelerated by the steam temperature in the untreated specimens, whereas the scale that formed on the SP specimens appeared to be stable.