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At least 1,027 records · Page 57

Measurement of heat conduction through stacked screens

This paper describes the experimental apparatus for the measurement of heat conduction through stacked screens as well as some experimental results taken with the apparatus. Screens are stacked in a fiberglass-epoxy cylinder, which is 24.4 mm in diameter and 55 mm in length. The cold end of the stacked screens is cooled by a Gifford-McMahon (GM) cryocooler at cryogenic temperature, and the hot end is maintained at room temperature. Heat conduction through the screens is determined from the temperature gradient in a calibrated heat flow sensor mounted between the cold end of the stacked screens and the GM cryocooler. The samples used for these experiments consisted of 400-mesh stainless steel screens, 400-mesh phosphor bronze screens, and two different porosities of 325-mesh stainless steel screens. The wire diameter of the 400-mesh stainless steel and phosphor bronze screens was 25.4 micrometers and the 325-mesh stainless steel screen wire diameters were 22.9 micrometers and 27.9 micrometers. Standard porosity values were used for the experimental data with additional porosity values used on selected experiments. The experimental results showed that the helium gas between each screen enhanced the heat conduction through the stacked screens by several orders of magnitude compared to that in vacuum. The conduction degradation factor is the ratio of actual heat conduction to the heat conduction where the regenerator material is assumed to be a solid rod of the same cross sectional area as the metal fraction of the screen. This factor was about 0.1 for the stainless steel and 0.022 for the phosphor bronze, and almost constant for the temperature range of 40 to 80 K at the cold end.

NASA Discipline Environmental Health↗

Effect of osteoblastic culture conditions on the structure of poly(DL-lactic-co-glycolic acid) foam scaffolds

Poly(DL-lactic-co-glycolic acid) (PLGA) foams are an osteoconductive support that holds promise for the development of bone tissue in vitro and implantation into orthopedic defects. Because it is desirable that foams maintain their shape and size, we examined a variety of foams cultured in vitro with osteoblastic cells. Foams were prepared with different porosities and pore sizes by the method of solvent casting/porogen leaching using 80, 85, and 90 wt% NaCl sieved with particle sizes of 150-300 and 300-500 microm and characterized by mercury intrusion porosimetry. Foams seeded with cells were found to have volumes after 7 days in static culture that decreased with increasing porosity: the least porous exhibited no change in volume while the most porous foams decreased by 39 +/- 10%. In addition, a correlation was observed between decreasing foam volume after 7 days in culture and decreasing internal surface area of the foams prior to seeding. Furthermore, foams prepared with the 300-500 microm porogen had lower porosities, greater mean wall thicknesses between adjacent pores, and larger volumes after 7 days in culture than those prepared with the smaller porogen. Two culture conditions for maintaining cells, static and agitated (in a rotary vessel), were found to have similar influences on foam size, cell density, and osteoblastic function for 7 and 14 days in culture. Finally, we examined unseeded foams in aqueous solutions of pH 3.0, 5.0, and 7.4 and found no significant decrease in foam size with degradation. This study demonstrates that adherent osteoblastic cells may collapse very porous PLGA foams prepared by solvent casting/particulate leaching: a potentially undesirable property for repair of orthopedic defects.

NASA Program Fundamental Space Biology↗

Study on the Carbon Nanostructures for Nanosized Si Electrodes

Silicon (Si) has been considered as a next-generation anode material due to natural abundance, low operating potential (<0.5 V vs. Li/Li+), and high theoretical specific capacity of 4200 mAh g-1.[1] However, the electrochemical alloying reaction of Si involves large volume changes of 400% during lithiation and delithiation, causing cracking and pulverization of Si.[1] In addition, solid electrolyte interface (SEI) of Si anode experiences constant changes due to unstable SEI reactivity.[2] Considerable efforts have been made to design nanostructured Si materials to address the issues because nanostructuring can relieve the mechanical strain.[3] However, when compared to micrometer-sized active materials having sufficient electrolyte pathway through interparticle space, the nanoparticle (NP)-based electrodes tend to be densely packed. As mass loading is higher and electrode is thicker, ion transport issue can become more severe in the densely packed electrodes.[4] In this work, we will present studies on engineered porosity impacts performance in Si NP electrodes by altering carbon nanostructures. We explore the extreme limit of effectively non-porous electrodes using quasi-spherical, Si NPs, which result in densely packed electrodes when slurry is prepared with conventional carbon black. We engineer porosity using carbon nanostructures including multi-walled carbon nanotubes and carbon nanorods in place of conventional carbon black to create pore structure in Si NP-based electrodes. These experiments provide a correlation between mass loading, porosity and silicon utilization in Si NP-based electrodes. References: [1] C. K. Chan, H. Peng, G. Liu, K. Mcllwrath, X. F. Zhang, R. A. Huggins, Y. Cui, "High-performance lithium battery anodes using silicon nanowires", Nat. Nanotechnol., 2008, 3, 31, [2] J. D. McBrayer, M.-T. F. Rodrigues, M. C. Schulze, D. P. Abraham, C. A. Apblett, I. Bloom, G. M. Carroll, A. M. Coclasure, C. Fang, K. L. Harrison, G. Liu, S. D. Minteer, N. R. Neale, G. M. Veith, C. S. Johnson, J. T. Vaughey, A. K. Burrel, B. Cunningham, "Calendar aging of silicon-containing batteries", Nat. Energy, 2021, 6, 1164, [3] H. Wu, G. Zheng, N. Liu, T. J. Carney, Y. Yang, Y. Cui, "Engineering Empty space between Si Nanoparticles for Lithium-Ion Battery Anodes", Nano Lett., 2012, 12, 904, [4] X. Zhang, Z. Ju, Y. Zhu, K. J. Takeuchi, E. S. Takeuchi, A. C. Marschilok, G. Yu, "Multiscale Understanding and Architecture Design of High Energy/Power Lithium-Ion Battery Electrodes", Adv. Energy Mater., 2021, 11, 2000808

carbon nanostructure↗

Fuel loading of PeBR for a long operation life on the lunar surface

The Pellet Bed Reactor (PeBR) power system could provide 99.3 kW e to a lunar outpost for 66 full power years and is designed for no single point failures. The core of this fast energy spectrum reactor consists of three sectors that are neutronically and thermally coupled, but hydraulically independent. Each sector has a separate Closed Brayton Cycle (CBC) loop for energy conversion and separate water heat-pipes radiator panels for heat rejection. He-Xe (40 g/mole) binary gas mixture serves as the reactor coolant and CBC working fluid. On the lunar surface, the emplaced PeBR below grade is loaded with spherical fuel pellets (1-cm in dia.). It is launched unfueled and the pellets are launched in separate subcritical canisters, one for each core sector. This paper numerically simulates the transient loading of a core sector with fuel pellets on the Moon. The simulation accounts for the dynamic interaction of the pellets during loading and calculates the axial and radial distributions of the volume porosity in the sector. The pellets pack randomly with a volume porosity of 0.39 - 0.41 throughout most of the sector, except near the walls the local porosity is higher. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Effect of Curing Environment on the Performance Properties of Saltstone - 13335

At the Savannah River Site (SRS), the low level radioactive waste (LLW) salt solution is immobilized as a cementitious waste form known as Saltstone. Depending on the Saltstone formulation, disposal unit size, environmental conditions and pour schedule, the waste form temperature, due to exothermic hydration reactions, can gradually increase by 30 deg. C to 50 deg. C above the starting temperature. Previous studies at Savannah River National Laboratory (SRNL) have shown that curing temperature has a negative impact on the hydraulic conductivity and other performance properties of Saltstone; specifically, these studies have shown that curing at elevated temperatures results in faster hydraulic conductivities than what is modeled in the Saltstone Performance Assessment (PA). SRNL is currently testing the performance of laboratory prepared Saltstone cured under controlled conditions (i.e. controlling relative humidity). The PA assumes that the Saltstone remains saturated; therefore, some samples are being kept completely saturated while others have a surface exposed to a high humidity environment. The formulation of these samples has been varied to continue studying the impact of processing parameters on the performance properties of Saltstone. The final water to premix (w/p) ratio of the Saltstone formulation does affect the density, porosity, and compressive strength of the cured Saltstone. The Saltstone formulations with 0.59 w/p ratios and lower had higher densities, lower porosities, and higher compressive strength than samples formulated at a higher w/p ratio. There is a general trend that the samples formulated at high w/p ratios (0.67 and higher) have the lowest density, highest porosity and lowest strength. However, for hydraulic conductivity, the curing environment had a greater effect on the results than the formulation. Therefore, the impact of elevated temperature is not as detrimental to the performance of the waste form as originally concluded, provided the curing environment is controlled and the waste form is not dried out. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Post-irradiation examination to assess performance and safety of nuclear fuel

This work presents some results from testing campaigns performed at JRC-ITU on irradiated fuels and analogues aimed at characterizing fuel alterations during and after irradiation. The characterization of local structural and property changes is the first step towards the description of the overall behaviour of the fuel, including safety- and performance-relevant properties. High burnup light water reactor (LWR) UO{sub 2} fuel (= 60 GWd/tHM) was used for morphology and mechanical property studies. Radial profiles of porosity obtained from scanning electron microscopy image analysis were compared with corresponding sub-surface data obtained using acoustic microscopy. An increase of porosity was observed at the rim of the pellet in correspondence with the high burnup structure (HBS), and also at intermediate radius locations in correspondence with the occurrence of the so-called dark zone. This zone is characterized by several features similar to the HBS: in addition to increased local porosity, grain subdivision features were observed. The examination of grain free surface morphology along the pellet radius revealed the onset of surface alteration which resulted in almost complete loss of the original grain shape in conjunction with the formation of the dark zone. Additionally, possible ageing effects due to accumulation of microstructural decay damage during storage were investigated and compared to the results obtained under accelerated ageing conditions using alpha-doped analogues. Similar hardening trends were observed by comparing the hardness evolution as a function of accumulated damaged in unirradiated analogues and spent fuel. No significant hardness increase was observed on the same high burnup/high dose spent fuel after >10 years of additional storage in hot cell, confirming that hardening saturates at a damage level near 0.1 dpa. These experimental campaigns contribute establishing a basis of data for further analysis, in combination with suitable modelling tools. The final goal is to achieve the full scientific understanding of mechanisms and processes affecting fuel properties and behaviour, as a necessary step to establish the basis for developing advanced fuel systems with optimized performance and safety. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Meso-Scale Fuel Performance Modeling using the MARMOT Code

The in-pile behavior of light-water-reactor (LWR) fuels is governed by the physics from various time and spatial scales. Accordingly, multi-scale modeling and simulation are needed to accurately predict the fuel performance at the engineering scale. To improve the traditional fuel performance modeling, the Department of Energy (DOE) Nuclear Energy Advanced Modeling and Simulation (NEAMS) program targets at developing multi-scale, multiphysics modeling tools for in-pile fuel behavior prediction under various operating or accident scenarios. In traditional fuel performance modeling, the history of fuel is represented by a single parameter, fuel burn-up. Burn-up measures the energy that has been extracted from fuels. However, it is not an adequate measure of fuel history as it ignores the flux effect, which is critical for the irradiation-induced microstructural evolution in fuels. Moreover, the traditional fuel performance models are usually fitted to experimental data. Their capabilities of being extrapolated to new operating conditions and being extended to new types of fuels are strongly limited by the empirical or semi-empirical nature. To improve the burn-up based models, a microstructure based fuel approach, the MOOSE-BISON-MARMOT (MBM) tool-kit, is being developed under the fuel product line (FPL) of the NEAMS program for predictive fuel performance modeling. In the MBM approach, the evolution of fuel microstructure and changes in fuel properties are described by the MARMOT code. The transient fuel properties obtained from MARMOT are then fed into the BISON code for engineering scale fuel performance modeling. Both BISON and MARMOT are developed within the MOOSE framework, which was developed at Idaho National Laboratory. In this summary, the development and the capabilities of the MARMOT code will be introduced. In the past few years, several materials models have been developed including: (1) a grain growth model that describes the grain size evolution as a function of time, temperature and fuel porosity, considering the effects of impurity and porosity dragging and anisotropic grain boundary energy, (2) a fission gas release model that describes the fission gas diffusion in grain interior, fission gas bubble formation in grain interior and at grain boundaries, and fission gas release to the fuel-cladding gap, (3) a fracture model that describes the fracture initiation and propagation in grain interior and along grain boundaries, and (4) a thermal conductivity model that describes the change in thermal conductivity due to grain growth, gas bubble formation, fracture and radiation damage. Several other models are also being developed in MARMOT for hydride formation in Zr-based cladding, radiation damage and grain size subdivision. In most cases, these materials models are coupled with each other. For instance, to accurate predict the transient thermal conductivity, information on grain size, fission gas density, porosity and fracture is required. Further development is on going to improve all these models. These models are developed primarily for UO{sub 2} fuels used in LWRs. They can be extended to other fuels with possibly new development. All models in MARMOT will be rigorously verified and validated before being applied for fuel performance modeling. A version of MARMOT was recently released in September 2015 with an assessment report. (authors)

36 MATERIALS SCIENCE↗

Synthesis and Characterisation of Nanostructured UO{sub 2} Compacts for Separate Effect Investigations

At high burn up nuclear fuel undergoes a significant restructuring, and in particular near the pellet edge, where large 10 μm UO{sub 2} grains of the fresh fuel fragment to yield a material with grain size of 100-300 nm and porosity up to 20%. This so-called 'High Burn up Structure (HBS)' has been investigated in the past to elucidate its morphology, grain size, crystal structure, thermal conductivity, hardness, etc.. Handling of spent fuel, however, is difficult due to its high radioactivity and the concomitant shielding needed to manipulate even the smallest samples. The establishment of a route to prepare a surrogate material closely mimicking the HBS morphology is an essential step, if all the details of this fascinating material are to be understood. Furthermore, preparation of dense bulk nanocrystalline UO{sub 2} as a function of grain size and porosity enables the effect of these crucial parameters to be distinguished, ultimately to provide a full insight into properties of HBS and their detailed assessment. We have successfully produced high density UO{sub 2} disks (φ = 4 mm, h= 1 mm) with grain sizes tunable in the 40 to 1000 nm range, from 10 nm UO{sub 2} powders generated by oxalate precipitation of UO{sub 2} from U(IV) solutions. Consolidation has been achieved using a specially constructed spark plasma sintering (SPS) unit housed in a radiological glovebox, which is equipped with a special die system incorporating SiC inserts to achieve pressures of 500 MPa. The latter innovation has reduced processing times and temperatures, which in turn limits grain growth, but still enabling fully dense compacts to be produced. These results now open the path to determine the potential effect of grain size on mechanical properties, thermal conductivity, irradiation damage (and its recovery), and gas (fission and helium) behaviour therein. Furthermore, using suitable pore formers, samples with controlled porosity to fully emulate the HBS in irradiated fuel can be prepared. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Strategic Implications of Active In-Container Vitrification Trials on Thermal Treatment of UK LLW and ILW - 19240

Thermal treatment is being considered in the UK for the treatment of a wide range of low and intermediate level wastes (LLW and ILW). To support this objective, a range of in-container vitrification trials were conducted to test a wide range of simulated waste streams. One of the major aims of these trials was to assess the disposability of the thermally treated products and the potential for using this process, either for management of wastes that currently have no clear disposal route, or for reducing the cost of disposal (through volume and hazard reduction). To this end, this paper considers the disposability of the disposal products produced during these treatment trials. Particular focus is given to the waste loading and volume reduction achieved by the process, based on the explicitly calculated values for each of the melts. A brief discussion of other disposability assessment criteria is also provided covering: Homogeneity (are radionuclides evenly distributed through the package): Porosity and permeability of the product; Water content; Potential for gas generation; Organic content; and chemical properties. It was observed that the highest waste loading and greatest volume reduction was achieved when treating wastes that could themselves act as glass formers, such as silicate minerals or soils, removing the need for addition of glass frit. Glass-forming wastes also produced homogenous products with low visible porosity and favourable chemical characteristics. Conversely treatment of wastes containing significant volumes of metal gave relatively poor volume reduction and a heterogenous product with visible porosity. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Multiporosity flow in fractured low-permeability rocks: Extension to shale hydrocarbon reservoirs

We presented a multiporosity extension of classical double and triple-porosity fractured rock flow models for slightly compressible fluids. The multiporosity model is an adaptation of the multirate solute transport model of Haggerty and Gorelick (1995) to viscous flow in fractured rock reservoirs. It is a generalization of both pseudo steady state and transient interporosity flow double-porosity models. The model includes a fracture continuum and an overlapping distribution of multiple rock matrix continua, whose fracture-matrix exchange coefficients are specified through a discrete probability mass function. Semianalytical cylindrically symmetric solutions to the multiporosity mathematical model are developed using the Laplace transform to illustrate its behavior. Furthermore, the multiporosity model presented here is conceptually simple, yet flexible enough to simulate common conceptualizations of double and triple-porosity flow. This combination of generality and simplicity makes the multiporosity model a good choice for flow modelling in low-permeability fractured rocks.

58 GEOSCIENCES↗

Electrostatic‐Assisted Liquefaction of Porous Carbons

Abstract Porous liquids are a newly developed porous material that combine unique fluidity with permanent porosity, which exhibit promising functionalities for a variety of applications. However, the apparent incompatibility between fluidity and permanent porosity makes the stabilization of porous nanoparticle with still empty pores in the dense liquid phase a significant challenging. Herein, by exploiting the electrostatic interaction between carbon networks and polymerized ionic liquids, we demonstrate that carbon‐based porous nanoarchitectures can be well stabilized in liquids to afford permanent porosity, and thus opens up a new approach to prepare porous carbon liquids. Furthermore, we hope this facile synthesis strategy can be widely applicated to fabricate other types of porous liquids, such as those (e.g., carbon nitride, boron nitride, metal–organic frameworks, covalent organic frameworks etc.) also having the electrostatic interaction with polymerized ionic liquids, evidently advancing the development and understanding of porous liquids.

Li, Peipei↗

Porous and Water Stable 2D Hybrid Metal Halide with Broad Light Emission and Selective H 2 O Vapor Sorption

Abstract In this work we report a strategy for generating porosity in hybrid metal halide materials using molecular cages that serve as both structure‐directing agents and counter‐cations. Reaction of the [2.2.2] cryptand (DHS) linker with Pb II in acidic media gave rise to the first porous and water‐stable 2D metal halide semiconductor (DHS) 2 Pb 5 Br 14 . The corresponding material is stable in water for a year, while gas and vapor‐sorption studies revealed that it can selectively and reversibly adsorb H 2 O and D 2 O at room temperature (RT). Solid‐state NMR measurements and DFT calculations verified the incorporation of H 2 O and D 2 O in the organic linker cavities and shed light on their molecular configuration. In addition to porosity, the material exhibits broad light emission centered at 617 nm with a full width at half‐maximum (FWHM) of 284 nm (0.96 eV). The recorded water stability is unparalleled for hybrid metal halide and perovskite materials, while the generation of porosity opens new pathways towards unexplored applications ( e.g . solid‐state batteries) for this class of hybrid semiconductors.

Azmy, Ali↗

Electrostatic-Assisted Liquefaction of Porous Carbons

Porous liquids are a newly developed porous material that combine unique fluidity with permanent porosity, which exhibit promising functionalities for a variety of applications. However, the apparent incompatibility between fluidity and permanent porosity makes the stabilization of porous nanoparticle with still empty pores in the dense liquid phase a significant challenging. For this study, by exploiting the electrostatic interaction between carbon networks and polymerized ionic liquids, we demonstrate that carbon-based porous nanoarchitectures can be well stabilized in liquids to afford permanent porosity, and thus opens up a new approach to prepare porous carbon liquids. Furthermore, we hope this facile synthesis strategy can be widely applicated to fabricate other types of porous liquids, such as those (e.g., carbon nitride, boron nitride, metal–organic frameworks, covalent organic frameworks etc.) also having the electrostatic interaction with polymerized ionic liquids, evidently advancing the development and understanding of porous liquids.

36 MATERIALS SCIENCE↗

Porous and Water Stable 2D Hybrid Metal Halide with Broad Light Emission and Selective H 2 O Vapor Sorption

Here, in this work we report a strategy for generating porosity in hybrid metal halide materials using molecular cages that serve as both structure-directing agents and counter-cations. Reaction of the [2.2.2] cryptand (DHS) linker with Pb II in acidic media gave rise to the first porous and water-stable 2D metal halide semiconductor (DHS) 2 Pb 5 Br 14 . The corresponding material is stable in water for a year, while gas and vapor-sorption studies revealed that it can selectively and reversibly adsorb H 2 O and D 2 O at room temperature (RT). Solid-state NMR measurements and DFT calculations verified the incorporation of H 2 O and D 2 O in the organic linker cavities and shed light on their molecular configuration. In addition to porosity, the material exhibits broad light emission centered at 617 nm with a full width at half-maximum (FWHM) of 284 nm (0.96 eV). The recorded water stability is unparalleled for hybrid metal halide and perovskite materials, while the generation of porosity opens new pathways towards unexplored applications (e.g. solid-state batteries) for this class of hybrid semiconductors.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Weathering and erosion of fractured bedrock systems: Weathering and erosion of fractured bedrock systems

We explore the contribution of fractures (joints) in controlling the rate of weathering advance for a low-porosity rock by using methods of homogenization to create averaged weathering equations. The rate of advance of the weathering front can be expressed as the same rate observed in non-fractured media (or in an individual block) divided by the volume fraction of non-fractured blocks in the fractured parent material. In the model, the parent has fractures that are filled with a more porous material that contains only inert or completely weathered material. The low-porosity rock weathers by reaction-transport processes. As observed in field systems, the model shows that the weathering advance rate is greater for the fractured as compared to the analogous non-fractured system because the volume fraction of blocks is <1. The increase in advance rate is attributed both to the increase in weathered material that accompanies higher fracture density, and to the increase in exposure of surface of low-porosity rock to reaction-transport. For constant fracture aperture, the weathering advance rate increases when the fracture spacing decreases. Equations describing weathering advance rate are summarized in the “List of selected equations”. If erosion is imposed at a constant rate, the weathering systems with fracture-bounded bedrock blocks attain a steady state. In the erosional transport-limited regime, bedrock blocks no longer emerge at the air-regolith boundary because they weather away. In the weathering-limited (or kinetic) regime, blocks of various size become exhumed at the surface and the average size of these exposed blocks increases with the erosion rate. For convex hillslopes, the block size exposed at the surface increases downslope. This model can explain observations of exhumed rocks weathering in the Luquillo mountains of Puerto Rico.

54 ENVIRONMENTAL SCIENCES↗

Exploring an ‘ideal hill': how lithology and transport mechanisms affect the possibility of a steady state during weathering and erosion

We introduce a model of chemical reaction within hills to explore how evolving porosity (and by inference, permeability) affects flow pathways and weathering. The model consists of hydrologic and reactive-transport equations that describe alteration of ferrous minerals and feldspar. These reactions were chosen because previous work emphasized that oxygen- and acid-driven weathering affects porosity differently in felsic and mafic rocks. A parameter controlling the order of the fronts is presented. In the absence of erosion, the two reaction fronts move at different velocities and the relative depths depend on geochemical conditions and starting composition. In turn, the fronts and associated changes in porosity drastically affect both the vertical and lateral velocities of water flow. For these instances, estimates of weathering advance rates based on simple models that posit unidirectional constant-velocity advection do not apply. In the model hills, weathering advance rates diminish with time as the Darcy velocities decrease with depth. The system can thus attain a dynamical steady state at any erosion rate where the regolith thickness is constant in time and velocities of both fronts become equal to one another and to the erosion rate. The slower the advection velocities in a system, the faster it attains a steady state. For example, a massive rock with relatively fast-dissolving minerals such as diabase -- where solute transport across the reaction front mainly occurs by diffusion -- can reach a steady state more quickly than granitoid rocks in which advection contributes to solute transport. The attainment of a steady state is controlled by coupling between weathering and hydrologic processes that force water to flow horizontally above reaction fronts where permeability changes rapidly with depth and acts as a partial barrier to fluid flow.

54 ENVIRONMENTAL SCIENCES↗

Influence of humidity, temperature, and annealing on microstructure and tensile properties of electrospun polyacrylonitrile nanofibers

This study investigates the microstructure and mechanical properties of electrospun nanofibers from polyacrylonitrile (PAN)-dimethylformamide (DMF) solution at different relative humidity (RH) in the range from 14% to 60% and two different temperatures (20 °C and 40 °C). Nanofibers produced at low RH (22% or less at 20 °C) exhibit relatively smooth surface and solid core, whereas at higher RH (30% or higher at 20 °C) rough surface and porous core are observed. The resulting morphology is explained by means of H 2 O/DMF/PAN ternary phase diagram. At higher RH, the water diffusion into polymer-solution jet brings thermodynamic instability into the system leading to separation of polymer-rich phase and polymer-lean phase, where the later contributes to porosity. Higher process temperature (40 °C) yields larger miscibility area in the ternary phase diagram leading to formation of porous structure at relatively higher RH (40%). Tensile strength of nanofibrous yarns is found to vary from 80 MPa to 130 MPa depending on the processing temperature and RH. The amount of porosity is found to affect the tensile properties of nanofibers most significantly, although diameter and crystallinity play important role. Annealing is found to alleviate surface roughness and porosity and increase crystallinity. Furthermore, tensile strength of nanofibrous yarns is found to improve by up to 25% after annealing.

36 MATERIALS SCIENCE↗

Enhanced Tensile and Tear Toughness Properties of Thin-Wall Vacuum-Assisted High-Pressure Die-Cast Aural-5 Alloy by Friction Stir Processing

Steadily rising demand for glider weight reduction has driven the development of vacuum-assisted high-pressure die-cast (HPDC) Al-alloys for automotive structural components. Aural-5 is a strontium-modified HPDC alloy utilizing manganese (Mn) to reduce die soldering, eliminating detrimental needle-shaped Fe-bearing ß-phase intermetallic and improving ductility. HPDC Aural-5 contains shrinkage porosity, dendrites with Al-Si eutectic colonies, externally solidified crystals (ESCs), shear-band structure, and large second-phase particulates. Porosity, ESCs and large second-phase particles work as crack initiation sites, negatively impacting tensile properties. In this study, friction stir processing (FSP) is employed for microstructural modification of a thin-walled HPDC Aural-5 by eliminating porosity and breaking down dendrites, second-phase particles, eutectic colonies, ESCs and shear-band structures to create wrought microstructure with homogenized particle distribution. Mechanical property characterization indicates ~30% and ~35% enhancement in yield strength and ductility and associated marked effects on ~69% improvement in tear toughness according to the ASTM B871 test.

Friction stir processing, Aural-5, Strength, Tear ↗